WOERNER GMV-B Translation Of The Original Operation Manual Download Page 1

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Operating manual GMV-B

Page 1 of 28

B0823

Piston pump

GMV-B

Translation of the

original operation manual

Version EN 12/2018

Summary of Contents for GMV-B

Page 1: ...Operating manual GMV B Page 1 of 28 B0823 Piston pump GMV B Translation of the original operation manual Version EN 12 2018 ...

Page 2: ...ing manual do no coincide with the original ones then the original operating manual German is to be referred to for clarification or the manufacturer to be contacted Copyright This document shall neither be transferred to third parties nor copied Its content must neither be commercialized nor communi cated if not explicitly allowed Violating the before mentioned will cause claim for indemnificatio...

Page 3: ...ata 9 3 5 1 Components 9 3 5 2 Dimensions 10 3 5 3 Technical data 11 3 5 4 Level monitoring 12 3 5 5 Function control 12 4 Description of function 13 4 1 Drive assembly 13 4 1 1 Solenoid based drive assembly 13 4 1 2 Pneumatic drive assembly 13 4 2 Working mode of the version GMV B 13 4 3 Level monitoring 14 4 4 Function control 14 5 Safety instructions 14 5 1 Fundamental 14 5 2 Required users ski...

Page 4: ...the lubricant cartridge 22 7 3 Switching off 22 8 Cleaning servicing fault remedy and repair 22 8 1 Cleaning 22 8 2 Maintenance 23 8 3 Inspection chart 23 8 4 Repair 23 8 5 Spare parts list 23 8 6 Accessories 24 9 Return to manufacturer 25 10 Disposal 27 11 Appendix 27 11 1 Content of the declaration of harmlessness 27 11 2 Declaration of Conformity 28 ...

Page 5: ...f this unit you are obliged reading and understanding this operating manual in particular the chapter Safety instructions It is your safety that is dealt with In case of question and doubt please get in contact with WOERNER 1 3 Questions What to do If questions arise which you cannot solve with this operating manual do not hesitate to ask WOERNER for support In such case describe the problem as pr...

Page 6: ...threatening danger that may lead to heavy body injuries Warning Possibly dangerous situation that may lead to heavy body injuries Caution Possibly dangerous situation that may lead to slight body injuries Caution Warning of material damage Note Possibly dangerous situation that may lead to possible damage to the product or objects in its environment Important Instructions for use and other useful ...

Page 7: ...on plate has been attached to the side of the pump case and informs on Manufacturer Type GMV B No order number for example 612345 1 Year of production 2 4 Manufacturer and address Eugen Woerner GmbH Co KG Hafenstrasse 2 D 97877 Wertheim Phone 49 9342 803 0 Facsimile 49 9342 803 202 Net www woerner de E Mail info woerner de 2 5 Conformity The unit meets the provisions as specified in the EC directi...

Page 8: ...of the unit is determined by the medium to be supplied Therefore to finally define the range of application consult also the technical data sheets of the medium to be used 3 3 Environmental conditions Operating this unit in aggressive atmosphere vapour of solvents acids bases salt water mist etc may cause damage respectively corrosion of components and consequently failure of the equipment and haz...

Page 9: ...eyond the designed one may lead to heavy personal and material damages Forbidden Supply of gases liquefied gases gases solved under pressure vapours and other liquids whose saturation pressure exceeds 0 5 bar above the normal atmospheric pressure 1013 mbar at the admissible maximum temperature also highly flammable or explosive media as well as foodstuff Important Please consider the safety specif...

Page 10: ...Operating manual GMV B Page 10 of 28 B0823 3 5 2 Dimensions GMV B M GMV B P ...

Page 11: ... 1 Number of outlets 1 1 Control time min 0 25 s 0 25 s Break time min 0 25 s 0 25 s Medium Grease NLGI Cl 1 and 2 Grease NLGI Cl 1 and 2 Temperature range 10 50 C 10 50 C Cartridge capacity 400 g cartridge 400 g cartridge Air pressure 3 6 bar Material Exterior parts Zinced steel Aluminium Zinced steel Aluminium Material Sealings NBR FPM NBR FPM Acceleration max 2 x g 2 x g Delivery pressure diagr...

Page 12: ...ly 3 6 bar Compressed air quality acc to ISO 554 class 5 3 2 directional control valve Power rate 5 W Relative duty factor 100 ED Protection type DIN EN 60529 IP65 Plug connector DIN EN 175301 803 shape BI Voltage 24 VDC When connecting inductive or capacitative loads install proper protection circuits Diode RC circuit varistor 3 5 4 Level monitoring F Voltage 10 30 VUC Amperage max 0 25 A Protect...

Page 13: ...flange mounted 3 2 directional control valve The 3 2 solenoid valve is energised from an external power supply For that purpose however an external control is required 4 2 Working mode of the version GMV B 3 1 6 7 8 The piston pump consits of a pump housing with delivery piston 8 an electric or pneumatic drive 1 and an cartridge reservoir 3 Suction phase The delivery piston 8 is put back by means ...

Page 14: ... The unit complies with the rules of technology as well as current labour safety and health protection regulations There is however danger in case of maloperation and abuse for the Body and life of both users and third parties unit or other material values of the users and efficient usage of the unit 5 2 Required users skills Persons who work with and on the unit have to be authorised and instruct...

Page 15: ...5 Residual dangers As regards the unit itself there are no residual dangers for persons and equipment if that unit is used according to its design as well as intended purpose and the specified cycles as well as measures for maintenance and service are kept 5 6 Improper use If the unit is used for purposes other than specified and agreed upon there is danger for heavy damage to both persons and equ...

Page 16: ...ridge or neglect any protection safety and moni toring equipment in no case Do not reconstruct or change the unit Report faults or damage to the owner Assemble original spare parts only for repair The user has to inspect and maintain in good condition all the protection safety and monitoring equipment on a regular basis After each repair make sure that the unit is in faultless state and take a tes...

Page 17: ...l 6 3 Installation The unit is prepared for being mounted on wall by means of two screws M6 The mounting area has to be that stable to absorb the weight of the unit including the filled cartridge In addition make sure that the mounting surface is vertical and plane Drilling pattern for wall mounting 6 4 Power supply and switching on 6 4 1 Electric drive assembly Important Compare the indications o...

Page 18: ...en intervening into the electrical installations 6 4 2 Pneumatic drive assembly Important Compare the indications of the local compressed air supply system with the technical data of the unit Important Lay the pneumatic lines that way to prevent any unintentional tearing off Connect the unit to the compressed air supply system and control Before starting up double check the installation for correc...

Page 19: ... switching on First fill lubricant and then start the pump unit in every case The filling level must not be lower than 10 15 mm above the reservoir s bottom edge Actions to be taken for start up a Filling the unit with lubricant Replacement of the cartridge Unscrew reservoir and pull back piston bar up to stop Then insert both sides opened grease cartridge into reservoir and screw reservoir on Scr...

Page 20: ...bbles b Venting of the line feeding the lubricating point Make sure that the line feeding the lubricating point has been cleaned and enables free flow Link the line feeding to the lubricating point with the unit actuate the unit as many times as necessary to have the lubricant emerging from the line without air bubbles This action can be shortened when the tube ascends towards the outlet 6 6 Putti...

Page 21: ...cant feeding line Fill the feeding line with lubricant Improper lubricant for the actual application Replace the lubricant in the entire installation Leaky lines Tighten the leaky spots 2 The monitoring status Empty is not indicated Electrical connection broken Check the electrical connection to the monitoring device Level monitoring faulty Replace the flange 3 Function control ist not indicated E...

Page 22: ...connect the unit from the power supply and lock the unit from re switching on Important While working on the unit and even during your absence ensure that no other person can change or create another situation meanwhile Skilled electricians are the only ones allowed to intervene in electrical installations for maintenance and repair according to DIN VDE 1000 10 8 1 Cleaning Important Do not clean ...

Page 23: ...nt Consider also the maintenances instructions in the operating manuals of the single components in the annex 8 3 Inspection chart No Description Interval 1 Inspect if the safety equipment has been installed and works properly daily 2 Inspect the lubricant lines and connections for mechanical damage and leakage monthly 3 Inspect the unit and components for mechanical damage and leakage weekly 4 Ch...

Page 24: ...able 979 046 38 Level monitoring F and Function control 1 Cable socket with 5 m cable 913 404 34 Timer 10 48 VUC with cable socket 976 202 52 Drive variant A Timer 110 240 VUC with cable socket 976 202 53 Drive variant C D Adapter to M12x1 shape A 913 405 47 Drive variant A B Adapter to M12x1 shape BI 913 405 56 Drive variant V ...

Page 25: ...estimating the damage and repair expenditure of the goods without delay and in economical manner we need in addition the precise description of the complaint and conditions of use Quotations are drawn up only if explicitly demanded Such quotation is to be paid for If the order for repair is placed or a new product purchased instead of the repair then the arising costs will not be charged for respe...

Page 26: ...rained and cleaned 2 the remaining residual contaminations are free of health and environment hazardous substances 3 the substances used in the product s correspond to the instructions in the product documentations regarding intended purpose of application and use according to design The respective safety sheets have been attached Date of return Name position Phone number Date signature Firm stamp...

Page 27: ...ration of harmlessness Herewith we declare that the product GMV B from year of production 2015 fulfils all relevant provisions of the directive Machinery 2006 42 EC In addition the machine complies with all provisions of the directive Electromagnetic compatibility 2004 108 EC The following harmonised standards apply DIN EN ISO 12100 DIN EN 60204 1 DIN EN ISO 4413 In charge for documentation Stefan...

Page 28: ...Operating manual GMV B Page 28 of 28 B0823 11 2 Declaration of Conformity ...

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WOERNER GMV-B, Translation Of The Original Operation Manual

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