MR ECOTAP VPD I Operating Instructions Manual Download Page 44 | Manualshive

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5 Mounting

Maschinenfabrik Reinhausen GmbH 2019

44

6107891/02 EN

ECOTAP

®

VPD

®

You have to mount and remove the motor-drive unit and control unit several
times:

1. After installing the on-load tap-changer, mount the motor-drive unit and

control unit and start them up, including automatic adjustment and trial
tap-change operations.

This first partial commissioning process is needed for you to be able to
check the wiring between the on-load tap-changer and transformer in ac-
cordance with the following description in the "Taking measure-
ments" [

Section 5.4, Page 44] section.

2. Before "Drying the on-load tap-changer" [

Section 5.5, Page 46], re-

move the motor-drive unit and control unit again to avoid damage.

3. Drying and filling with oil [

Section 5.6, Page 48] is followed by the step

"Commissioning the on-load tap-changer at the transformer manufac-
turer's site" [

Section 6.1, Page 49]. This involves mounting the motor-

drive unit and control unit for a second time.

4. Before performing the "dielectric tests on the transformer wiring [

6.1.1.2, Page 51]", disconnect the connection cable to the motor-drive
unit on the control unit to avoid damage.

5. Before "Commissioning the transformer at the operating site" [

6.3, Page 54], reconnect and commission the control unit.

You will find the description of how to mount, commission, and test the mo-
tor-drive unit and control unit in the operating instructions for the
ECOTAP® VPD® MD&C motor-drive unit.

5.4 Taking measurements

WARNING

Electric shock from incorrect operation!

Danger of death or severe injury from electric shock!

► Only take measurements when the transformer is de-energized.

► Only perform tap-change operation with the control unit.

► Tap-change operations initiated by actuation with the emergency drive

shaft are not permitted during this test.

NOTICE

Damage to on-load tap-changer and motor-drive unit!

Damage to on-load tap-changer and transformer due to improper trans-
former ratio test!

► Do not perform more than 100 tap-change operations without a full oil fill.

► Only switch on-load tap-changer with the help of the control unit.

► Only use emergency drive shaft to rectify faults [

Section 8, Page 58]

and never operate with a drill.

Before drying the transformer, undertake the transformer ratio test and DC
resistance measurement as described below.

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Summary of Contents for ECOTAP VPD I

Page 1: ...On Load Tap Changer ECOTAP VPD Operating Instructions 6107891 02 EN ...

Page 2: ... for compensation All rights reserved in the event of the granting of patents utility models or designs The product may have been altered since this document was published We reserve the right to change the technical data design and scope of supply Generally the information provided and agreements made when processing the individual quotations and orders are binding The original operating instruct...

Page 3: ...afety Instructions 11 2 4 Personnel qualification 13 2 5 Personal protective equipment 14 3 Product description 16 3 1 Scope of delivery 16 3 2 Function description 16 3 3 Variants 17 3 4 Setup models 17 3 4 1 ECOTAP VPD III without change over selector 18 3 4 2 ECOTAP VPD III with change over selector 20 3 4 3 ECOTAP VPD I without change over selector 21 4 Packaging transport and storage 24 4 1 P...

Page 4: ...the on load tap changer at the transformer manufacturer s site 49 6 1 1 Tests on the transformer 50 6 1 2 Resetting automatic adjustment 52 6 2 Transporting transformer to the operating site 53 6 3 Commissioning transformer at operating site 54 6 3 1 Switching on the low voltage busbar 54 7 Operation 56 7 1 Monitoring on load tap changer 56 7 2 Operating motor drive unit and control unit 57 8 Faul...

Page 5: ...s 67 11 4 Permitted voltage stresses 69 11 5 Tapped winding potential connection 74 11 6 Limit values for dielectric strength and water content of on load tap changer oil 75 12 Drawings 76 12 1 Information on the drawings in the appendix 76 12 2 Dimensional drawings 76 12 2 1 SED_5872027 77 12 2 2 SED_5957148 80 12 2 3 SED_6330650 83 12 2 4 SED_6344630 86 12 3 High voltage connection diagrams 89 1...

Page 6: ...om Further information on the product and copies of this technical file are avail able from this address if required 1 2 Completeness This technical file is incomplete without the supporting documents The following documents are considered supporting documents Operating instructions for the associated ECOTAP VPD MD C motor drive unit with control unit Connection diagrams Routine test report Also o...

Page 7: ...particular part within a section These warn ings apply to smaller units of information than the warnings relating to sec tions Embedded warnings use the following format DANGER Instruction for avoiding a dangerous situation 1 4 1 3 Signal words and pictograms The following signal words are used Signal word Definition DANGER Indicates a hazardous situation which if not avoided will result in death ...

Page 8: ...Warning of danger of crushing Table 2 Pictograms used in warning notices 1 4 2 Information system Information is designed to simplify and improve understanding of particular procedures In this technical file it is laid out as follows Important information 1 4 3 Instruction system This technical file contains single step and multi step instructions Single step instructions Instructions which consis...

Page 9: ...ured as follows Aim of action ü Requirements optional 1 Step 1 ð Result of step optional 2 Step 2 ð Result of step optional ð Result of action optional 1 4 4 Typographic conventions The following typographic conventions are used in this technical file Typographic con vention Purpose Example UPPERCASE Operating controls keys AVR MANUAL Bold Displays menus P21 Italics System messages LED dis plays E...

Page 10: ...and attached to the product then the product does not present any danger to people property or the environment This applies throughout service life of the prod uct from delivery to installation and operation through to disassembly and disposal The following is considered appropriate use Only use the ECOTAP VPD on load tap changer in systems set up in accordance with IEC 61936 1 You will find the s...

Page 11: ...the Appropriate use section In addition observe the following Prohibited electrical operating conditions All operating conditions that do not comply with the design data in accor dance with the order confirmation are prohibited Prohibited operating conditions may arise due to short circuits as well as due to inrush current impulses when energizing transformers or other electrical machines This app...

Page 12: ...a is well lit Observe the applicable laws for accident prevention in the relevant coun try Working during operation The product may only be operated in a sound operational condition Other wise it poses a danger to life and limb Regularly check the operational reliability of safety equipment Comply with the inspection work maintenance work and maintenance in tervals described in this technical file...

Page 13: ...e product after consultation with the manufacturer Spare parts Spare parts not approved by the manufacturer may lead to physical injury damage to the product and operational faults Only use spare parts approved by the manufacturer Contact the manufacturer 2 4 Personnel qualification The person responsible for assembly commissioning operation mainte nance and inspection must ensure that the personn...

Page 14: ...al dangers arising from im proper handling Technical Service We strongly recommend having maintenance repairs and retrofitting carried out by our Technical Service department This ensures that all work is per formed correctly If maintenance is not carried out by our Technical Service department please ensure that the personnel who carry out the mainte nance are trained and authorized by Maschinenf...

Page 15: ...ine parts Safety shoes To protect against falling heavy objects and slip ping on slippery surfaces Special personal protective equipment for particular environments Safety glasses To protect the eyes from flying parts and splash ing liquids Visor To protect the face from flying parts and splash ing liquids or other dangerous substances Hard hat To protect from falling and flying parts and mate ria...

Page 16: ...ection are not included in the scope of delivery Note the following information Check the shipment for completeness on the basis of the shipping docu ments Store the parts in a dry place until installation The product must remain in its airtight protective wrapping and may only be removed immediately before installation You will find more information in the Packaging transport and stor age Section...

Page 17: ...on the connection contacts are arranged on the left or right side depending on the order Figures illustrating this can be found in the section ECOTAP VPD I without change over selector Section 3 4 3 Page 21 For the correct connection observe the order specific connection diagram supplied More important information can be found in the Technical data Section 11 Page 64 chapter 3 4 Setup models The d...

Page 18: ...VPD 3 4 1 ECOTAP VPD III without change over selector The on load tap changer without change over selector has 9 operating posi tions Figure 1 Front view of the ECOTAP VPD without change over selector 1 Motor drive unit 2 Nameplate 3 Sealing module 4 Connection contact 5 O ring gasket ...

Page 19: ...schinenfabrik Reinhausen GmbH 2019 19 6107891 02 EN ECOTAP VPD Figure 2 Rear view of the ECOTAP VPD without change over selector 1 Diverter switch assembly with tran sition resistor and vacuum inter rupter 2 Selector assembly ...

Page 20: ...TAP VPD 3 4 2 ECOTAP VPD III with change over selector The on load tap changer with change over selector has 17 operating posi tions Figure 3 Front view of the ECOTAP VPD with change over selector 1 Motor drive unit 2 Nameplate 3 Sealing module 4 Connection contact 5 O ring gasket ...

Page 21: ...P VPD with change over selector 1 Diverter switch assembly with tran sition resistor and vacuum inter rupter 2 Selector assembly 3 Change over selector assembly 3 4 3 ECOTAP VPD I without change over selector The 1 phase on load tap changer is only available without a change over se lector and has 9 operating positions ...

Page 22: ...tion contacts on the left Figure 5 Front view ECOTAP VPD I connection contacts on left 1 Sealing module 2 Motor drive unit 3 O ring gasket 4 Connection contact Figure 6 Rear view ECOTAP VPD I connection contacts on left 1 Selector assembly 2 Diverter switch assembly with tran sition resistor and vacuum inter rupter 3 Nameplate ...

Page 23: ...on contacts on the right Figure 7 Front view ECOTAP VPD I connection contacts on right 1 Motor drive unit 2 Nameplate 3 Sealing module 4 Connection contact 5 O ring gasket Figure 8 Rear view ECOTAP VPD I connection contacts on right 1 Diverter switch assembly with tran sition resistor and vacuum inter rupter 2 Selector assembly ...

Page 24: ...marking on the packaging states if for example the on load tap changer or selector has been packed upright Never stack these crates General rule Do not stack crates above a height of 1 5 m For other crates Only stack up to 2 equally sized crates on top of one an other The packaging is suitable to ensure undamaged and fully functional means of transportation in compliance with local transportation ...

Page 25: ...a pallet secure it sufficiently Only trained and authorized persons may select the sling gear and se cure the load Do not walk under the hanging load Use means of transport and lifting gear with a sufficient carrying capacity in accordance with the weight stated on the delivery slip In addition to oscillation stress jolts must also be expected during trans portation In order to prevent possible da...

Page 26: ...commission the packaged goods Either re dry the dried packaged goods as per the operating instructions or contact the manu facturer to agree on how to proceed Failure to do so may result in dam age to the packaged goods Identify the damaged parts Hidden damage When damages are not determined until unpacking after receipt of the ship ment hidden damage proceed as follows Make the party responsible ...

Page 27: ...to lose its sealing function If the product is installed more than 6 months after delivery suitable mea sures must be taken without delay The following measures can be used Correctly regenerate the drying agent and restore the sealed packaging Unpack the packed goods and store in a suitable storage space well ven tilated as dust free as possible humidity 50 where possible 4 4 Unpacking shipments a...

Page 28: ...rside of transformer cover Insert O ring supplied in sealing module 3 CAUTION Gradually tighten screws crosswise as described below without warping or deforming Improper screw connection will result in damage to the on load tap changer 4 Guide on load tap changer from below through the opening in the trans former cover 5 Evenly tighten screws crosswise by hand Tighten screws crosswise with a pre t...

Page 29: ...ace on the underside of the transformer cover which later makes contact with the sealing module s o ring Only one coating of primer is permitted 1 Make opening for sealing module and holes for fixing screws in the trans former cover The measurements and position can be found in the dimen sional drawing in the appendix Figure 9 Top view of transformer cover with opening for sealing module ...

Page 30: ...g gasket 3 CAUTION Gradually tighten screws crosswise as described below without warping or deforming Improper screw connection will result in damage to the on load tap changer 4 Guide on load tap changer from below through the opening in the trans former cover 5 Evenly tighten screws crosswise by hand Tighten screws crosswise with a pre tightening torque of 9 Nm 6 Check seat of flange and seal fo...

Page 31: ...ews crosswise with the full tightening torque of 16 Nm Figure 11 Fastening the on load tap changer Pre tightening torque 9 Nm Full tightening torque 16 Nm 8 Tighten screws again with full tightening torque working clockwise and tightening one screw after another as far as each screw will go ...

Page 32: ...as cushion and the on load tap changer and connection contacts The distance to the gas cushion must ensure that the on load tap changer is fully immersed in insulating fluid in every operating situation Mount the on load tap changer vertically with the sealing module on the transformer side wall Do not paint the inner surface of the transformer side wall which will later make contact with the seal...

Page 33: ...3 CAUTION Gradually tighten screws crosswise as described below without warping or deforming Improper screw connection will result in damage to the on load tap changer 4 Lead the on load tap changer sideways from the inside through the open ing in the transformer side wall 5 Evenly tighten screws crosswise by hand Tighten screws crosswise with a pre tightening torque of 9 Nm 6 Check seat of flange...

Page 34: ...ews crosswise with the full tightening torque of 16 Nm Figure 14 Fastening the on load tap changer Pre tightening torque 9 Nm Full tightening torque 16 Nm 8 Tighten screws again with full tightening torque working clockwise and tightening one screw after another as far as each screw will go ...

Page 35: ...ransformer cover or the transformer side wall to ensure the dielectric strength Bending the connection contacts may limit the dielectric strength in accor dance with the specification in the Technical data Section 11 4 Page 69 chapter and reduce the rated withstand voltages Ensure that the di electric strength needed for the application is still ensured after assembly The diagram below shows the a...

Page 36: ...1 02 EN ECOTAP VPD ECOTAP VPD III on load tap changer with change over selector Figure 16 Insulation spacing for ECOTAP VPD III with change over selector 1 Transformer cover 2 Critical area Spacing to grounded parts 3 Critical area Spacing between the phases ...

Page 37: ...nge over selector 1 Transformer side wall 2 Supporting bar 3 Critical area Spacing to grounded parts NOTICE Damage to on load tap changer due to improperly carried out crimp connections Improperly carried out crimp connections jeopardize safe operation Carry out crimp connections in accordance with DIN EN 61238 1 The connection contacts on crimp connections may be shortened by no more than 6 cm ...

Page 38: ...sure that sharp edges or points are not produced at the connection points These may cause a local concentration of the field strength and therefore result in partial discharge Remove flux material residue Taking these safety notices into consideration you can establish the con nections in accordance with the supplied order specified connection dia gram This connection diagram also contains the exa...

Page 39: ...bility we recommend starting with the bottom connec tions If you have any questions about producing the connections please contact Maschinenfabrik Reinhausen GmbH s Technical Service department 5 3 Mounting motor drive unit and control unit As preparation you must ensure that the on load tap changer is in a defined operating position 1 DANGER Check the operating position before the transformer is ...

Page 40: ... transport locking plate and store safely To avoid contamination and mechanical damage do not leave the sealing module open for long periods of time Figure 20 Removing the transport locking plate 3 When mounting for the first time remove label with warning Figure 21 Removing the label ...

Page 41: ...er If the previous on load tap change operation has been finished correctly the arrow on the cam disk is pointing to the arrow in the cover Figure 23 Position of the shaft of the on load tap changer ð If the shaft of the on load tap changer is in this position the on load tap changer is in a defined operating position If this is not the case correct the position as described below 6 NOTICE Only us...

Page 42: ...e sealing module Figure 24 Removing emergency drive shaft 8 Plug the emergency drive shaft with feather key into the shaft of the on load tap changer Figure 25 Attaching emergency drive shaft 9 Rotate emergency drive shaft in direction of desired operating position us ing an appropriate tool Figure 26 Emergency drive shaft actuation ...

Page 43: ...rectly which may result in damage to the on load tap changer and transformer Figure 27 Position of the shaft of the on load tap changer ð The current operating position is displayed by the control wheel Figure 28 Checking operating position exemplary illustration 11 Pull the emergency drive shaft out of the shaft of the on load tap changer and plug it back into the bracket Figure 29 Plugging the e...

Page 44: ...sconnect the connection cable to the motor drive unit on the control unit to avoid damage 5 Before Commissioning the transformer at the operating site Section 6 3 Page 54 reconnect and commission the control unit You will find the description of how to mount commission and test the mo tor drive unit and control unit in the operating instructions for the ECOTAP VPD MD C motor drive unit 5 4 Taking ...

Page 45: ...e trial tap change operations required automatic adjust ment and how to operate the control unit Carrying out transformer ratio test 1 Press on the control unit to activate manual mode ð LED above the key lights up Figure 30 Activating manual mode 2 Press or until the desired operating position is reached ð The new operating position is displayed on the control unit 3 Carry out the transformer rat...

Page 46: ...rmissible measured cur rent Transformer tank empty Maximum 10 A DC Transformer tank filled with insulating oil Maximum 10 A DC Table 6 Maximum permissible measured currents Carry out the DC resistance measurement as follows 1 Press on the control unit to activate manual mode ð LED above the key lights up 2 Press or until the desired operating position is reached ð The new operating position is dis...

Page 47: ...and transport locking plate and check that o ring is in the correct position 2 Attach and fasten transport locking plate before drying Figure 31 Fastening transport locking plate Potential drying methods You can dry the on load tap changer using one of the following methods Vacuum drying in an autoclave Vacuum drying in the transformer tank Vapor phase drying in an autoclave Vapor phase drying in ...

Page 48: ...former oil in the Tech nical data Section 11 2 Page 65 chapter NOTICE Damage to the on load tap changer If a transformer is not completely filled with oil the on load tap changer may be damaged Before commissioning the on load tap changer completely fill trans former with oil If using the special design of the 3 phase on load tap changer for her metic transformers with gas cushion be sure to obser...

Page 49: ... on load tap changer is not overloaded Prevent on load tap change operations if higher currents arise Ensure that the rated step voltage is not exceeded The rated step volt age may be briefly exceeded by up to 10 as long as the rated through current is not exceeded Ensure that the temperature limit values stated in the technical data are not exceeded NOTICE Damage to on load tap changer resulting ...

Page 50: ... test Observe applicable fire protection regulations Make sure that only trained technicians perform work on the transformer Every on load tap changer has been specially designed by the manufacturer for the transformer in the respective purchase order and is subjected to strict tests and quality controls at the manufacturer s factory However joint operation of transformer and on load tap changer c...

Page 51: ...due to impermissibly high voltages during the di electric test on the transformer wiring Disconnect the connection cable to the motor drive unit on the control unit prior to performing a dielectric test on the transformer wiring To disconnect the control unit proceed as follows 1 DANGER Ensure that all cables in the working area are de energized and that the shutdown equipment is locked so it cann...

Page 52: ...perform the dielectric test 6 1 2 Resetting automatic adjustment Reset the automatic adjustment prior to transporting the transformer to the installation site This ensures that automatic adjustment is carried out again during commissioning at the installation site To reset the automatic adjustment proceed as follows ü The AVR MANUAL operating mode is active 1 Press 2 Press for longer than 5 second...

Page 53: ... tap changer due to incorrect positioning Do not disconnect the motor drive unit from the on load tap changer after the on load tap changer s automatic adjustment 1 To transport the transformer disconnect connection cable from control unit You will find a description of this process in the Dielectric tests on the transformer wiring Section 6 1 1 2 Page 51 section 2 Wind up connection cable fix on ...

Page 54: ...former take the following steps which are de scribed in detail in the operating instructions for the ECOTAP VPD MD C motor drive unit 1 Mount and connect motor drive unit and control unit 2 Commission motor drive unit and control unit 3 Carry out automatic adjustment and trial tap change operations 4 Check control parameters and automatic voltage regulation 5 When operating with alternative insula...

Page 55: ...ected and thereby minimize the inrush current im pulse 2 On the control unit set the desired operating mode by pressing the corre sponding key Auto mode AVR AUTO Manual mode AVR MANUAL Control via remote connection EXTERNAL CONTROL 3 Switch on the low voltage busbar 4 Once the transformer has been switched on ensure that the inrush cur rent impulse has subsided ð On load tap change operations can ...

Page 56: ...ol parameters By simply pressing the AVR MANUAL key you can switch to manual mode and then perform tap change operations by pressing the UP DOWN arrow keys Standard mode is not designed for tap change operations without a control unit Should you experience problems in operating the control unit or on load tap changer consult the Fault elimination Section 8 Page 58 chapter 7 1 Monitoring on load ta...

Page 57: ...d temper ature limit values and observe the following information The temperature limit values to be taken into account depending on the insu lating liquid used can be found in the Technical data Section 11 2 Page 65 chapter Ensure that the temperature limit values are not exceeded and that the tem perature blockade is working perfectly 7 2 Operating motor drive unit and control unit You will find...

Page 58: ...be found in the operating instructions of the ECOTAP VPD MD C motor drive unit In the event of faults on the on load tap changer motor drive unit or control unit which cannot be easily corrected on site please inform your authorized MR representative the transformer manufacturer or contact Maschinenfabrik Reinhausen GmbH MR directly Please have the following data to hand Serial number nameplate Co...

Page 59: ...WARNING Danger of explosion Explosive gases in the oil compartment of the on load tap changer trans former pipework system oil conservator and at the dehydrating breather opening can deflagrate or explode and result in severe injury or death Ensure that there are no ignition sources such as naked flame hot sur faces or sparks e g caused by the build up of static charge in the trans former s immedi...

Page 60: ...unction is displayed ð 2 Press to confirm the selection ð The control unit s software version is displayed 3 Press to exit the display 4 Press to leave the parameterization menu 9 1 3 Reading remaining life F2 The control unit s integrated energy accumulator is continually monitored With the function Read remaining life you can request the current status as a percentage If the remaining life is 0 ...

Page 61: ...ANUAL operating mode is active 1 Press until the desired function is displayed ð 2 Press to confirm the selection ð The remaining life is displayed as a percentage value 3 Press to exit the display 4 Press to leave the parameterization menu 9 1 4 LED function test F3 You can use this function to test the function of all LEDs and the display on the front of the control unit To do so proceed as foll...

Page 62: ...Remove the plug at terminal X3 to simulate a blocking signal ð Blocking is active and the LED is lit 9 1 6 Oil quality 1 Check the quality of the transformer oil at regular intervals 2 Determine dielectric strength and water content at an oil temperature of 20 C 5 C 3 The dielectric strength and water content must comply with the limit val ues specified in the section Technical data ð If these lim...

Page 63: ... 6107891 02 EN ECOTAP VPD 10 Disposal For disposal observe the national requirements applicable in the country of use If you have any questions about disassembly and disposal please contact Maschinenfabrik Reinhausen GmbH s Technical Service department ...

Page 64: ...n ECOTAP VPD III 100 D 36 09 09 0 ECOTAP VPD On load tap changer type III Number of phases 100 Maximum rated through current Irm A D Application Delta 36 Highest voltage for equipment Um kV 09 09 0 Basic connection Table 8 Designation of the ECOTAP VPD on load tap changer 11 1 2 Number of positions and basic connection The selector must adapt to the number of positions and tapped winding cir cuit ...

Page 65: ...825 V Step capacity 24 750 VA 82 500 VA With change over selector Maximum rated step voltage 550 V 550 V Step capacity 16 500 VA 55 000 VA Maximum number of operating positions 9 17 Rated insulation level Highest voltage for equipment Um 36 kV 40 5 kV Rated withstand voltages See section Permitted voltage stresses Section 11 4 Page 69 Rated frequency 50 Hz 60 Hz Permissible temperature range of tr...

Page 66: ...4 750 VA 82 500 VA Maximum number of operating positions 9 Rated insulation level Highest voltage for equipment Um 36 kV Rated withstand voltages See section Permitted voltage stresses Section 11 4 Page 69 Rated frequency 50 Hz 60 Hz Permissible temperature range of transformer oil for on load tap change operations Mineral insulating oil IEC 60296 25 C 105 C Synthetic ester fluid IEC 61099 On requ...

Page 67: ...s Step capacity diagram for ECOTAP VPD without change over selector Figure 34 Step capacity diagram for ECOTAP VPD without change over selector 1 ECOTAP VPD III 30 without change over selector 24 750 VA 2 ECOTAP VPD III 100 without change over selector 82 500 VA Uir Rated step voltage Ir Rated through current ...

Page 68: ...apacity diagram for ECOTAP VPD with change over selector Figure 35 Step capacity diagram for ECOTAP VPD with change over selector 1 ECOTAP VPD III 30 with change over selector 16 500 VA 2 ECOTAP VPD III 100 with change over selector 55 000 VA Uir Rated step voltage Ir Rated through current ...

Page 69: ...ntacts of the winding across two tap positions connected or not connected b Between the tap selector contacts of different phases and between change over selector contacts of dif ferent phases which are connected with the beginning end of a tap winding or with a tap selector con tact The permissible voltages between the contacts for tap changers for delta connections depend on the positions of the...

Page 70: ...k Reinhausen GmbH 2019 70 6107891 02 EN ECOTAP VPD Insulation distances for ECOTAP VPD III without change over selector Figure 36 ECOTAP VPD III without change over selector Insulation distances for ECOTAP VPD I Figure 37 ECOTAP VPD I ...

Page 71: ...cal data Maschinenfabrik Reinhausen GmbH 2019 71 6107891 02 EN ECOTAP VPD Insulation distances for ECOTAP VPD III with reversing change over selector Figure 38 ECOTAP VPD III with reversing change over selector ...

Page 72: ...ap connection Figure 39 ECOTAP VPD III with coarse tap connection Abbreviations for the rated insulation level Abbreviations for the rated insulation level LI Full wave lightning impulse kV 1 2 50 μs LIC Chopped wave lightning impulse kV 1 2 50 3 µs AC Applied voltage kV 50 Hz 1 min Table 13 Abbreviations for the rated insulation level ...

Page 73: ...1 min 6 6 6 b11 LI 1 2 50 µs 200 250 250 LIC 1 2 50 3 6 µs 220 275 275 AC 50 Hz 1 min 70 95 95 b21 LI 1 2 50 µs 230 305 305 LIC 1 2 50 3 6 µs 250 335 335 AC 50 Hz 1 min 85 110 110 b31 LI 1 2 50 µs 250 330 330 LIC 1 2 50 3 6 µs 275 360 360 AC 50 Hz 1 min 100 130 130 f1 LI 1 2 50 µs 200 250 250 LIC 1 2 50 3 6 µs 220 275 275 AC 50 Hz 1 min 70 95 95 f2 LI 1 2 50 µs 230 305 305 LIC 1 2 50 3 6 µs 250 33...

Page 74: ...elector contacts because one contact is always connected to the tap winding and the other contact is always con nected to the main winding This voltage is known as the recovery voltage UW When separating the change over selector contacts a capacitive current has to be interrupted This current depends on the aforementioned coupling ca pacities of the tap winding This current is known as the breakin...

Page 75: ...lues for dielectric strength measured in accordance with IEC 60156 and water content measured in accordance with IEC 60814 of the on load tap changer oil for the ECOTAP VPD on load tap changer The values have been established based on IEC 60422 Ud H2O When commissioning the transformer for the first time 60 kV 2 5 mm 12 ppm During operation 30 kV 2 5 mm 30 ppm Table 15 Limit values for on load tap...

Page 76: ...TAP VPD 12 Drawings 12 1 Information on the drawings in the appendix The drawings listed in this section are examples The delivered product may deviate from these examples The drawings that you receive with the order confirmation are definitive 12 2 Dimensional drawings ...

Page 77: ...ELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 WEIGHT APPROX 24 6 KG DISPLACEMENT VOLUME 6 1 DM TRANSFORMER COVER SEALING SURFACE ON BOTTOM SIDE OF COVER MUST NOT BE PAINTED PRIMER ONLY TRANSFORMER COVER TRANSF...

Page 78: ...RIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 Y 1 44 26 24 39 28 17 63 26 9 TAP CHANGER CONNECTION CONTACTS MATERIAL CU ETP R250 8x M8 MA 16 Nm 115 7 134 7 28 146 124 5 PLACE AT LEAST 3 MM OF PAPER INSULATION ON UPPER CONNECTING LEADS FACING THE TRANSFORMER COVER INCLUDING CONNECT...

Page 79: ... NOTED MASCHINENFABRIK REINHAUSEN GMBH 2018 THE REPRODUCTION DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 71 5 ca 35 ca 152 ca SAME POTENTIAL AS TRANSFORMER C...

Page 80: ...N OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 133 8 TRANSFORMER COVER SEALING SURFACE ON BOTTOM SIDE OF COVER MUST NOT BE PAINTED PRIMER ONLY TRANSFORMER COVER TRANSFORMER COVER 5 10 1 4 81 8 641 1080 1250 1 4 TAP SELECTOR CONNECTIO...

Page 81: ...HIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 TAP CHANGER CONNECTION CONTACTS MATERIAL CU ETP R250 8x M8 MA 16 Nm 146 124 5 PLACE AT LEAST 3 MM OF PAPER INSULATION ON UPPER CONNECTING LEADS FACING THE TRANSFORMER COVER INCLUDING CONNECTION POINTS TO ENSURE THE DIELECTRIC STRENGTH 205 90 5 100 10...

Page 82: ... NOTED MASCHINENFABRIK REINHAUSEN GMBH 2018 THE REPRODUCTION DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 1 3 102 ca 35 ca 152 ca SAME POTENTIAL AS TRANSFORME...

Page 83: ...CUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 1 3 1 3 Y A Z Z 1 1 124 5 146 205 8x M8 MA 16 Nm TRANSFORMER WALL TAP SELECTOR CONNECTION TERMINALS OUTPUT TERMINAL 292 315 365 133 8 181 162 305 10 5 3...

Page 84: ... OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 Y 1 DRILLING TEMPLATE TRANSFORMER WALL PROVIDED BY CUSTOMER OUTSIDE R 3 6 0 3 SIDE OF TAP CHANGER CONNECTION CONTACTS R 95 Ra 12 5 r 2 17 26 ...

Page 85: ... MASCHINENFABRIK REINHAUSEN GMBH 2018 THE REPRODUCTION DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 153 ca 152 ca 35 2 ca 74 7 ca 234 6 ca 365 ca SAME POTENTI...

Page 86: ...CUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 1 3 1 3 Y 124 5 146 205 8x M8 MA 16 Nm TRANSFORMER WALL TAP SELECTOR CONNECTION TERMINALS OUTPUT TERMINAL 292 315 365 133 8 181 162 305 10 5 143 4 44 12...

Page 87: ... OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 Y 1 DRILLING TEMPLATE TRANSFORMER WALL PROVIDED BY CUSTOMER OUTSIDE R 3 6 0 3 SIDE OF TAP CHANGER CONNECTION CONTACTS R 95 Ra 12 5 r 2 17 26 ...

Page 88: ...D MASCHINENFABRIK REINHAUSEN GMBH 2018 THE REPRODUCTION DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS PROHIBITED OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT UTILITY MODEL OR DESIGN A2 153 ca 152 ca 35 2 ca 73 9 ca 234 6 ca 365 ca SAME POTENT...

Page 89: ...12 3 High voltage connection diagrams 89 12 3 High voltage connection diagrams ...

Page 90: ... 1 2 3 4 5 TW_1_U 6 7 8 9 TW_0_U 8 STUFEN STEPS U V W 9 5 9 BETRIEBSSTELLUNGEN SERVICE POSITIONS VERSCHIEDENE SPANNUNGEN DIFFERENT VOLTAGES JUSTIERSTELLUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RANGE kV 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 ...

Page 91: ...S MOTORANTRIEB MOTOR DRIVE UNIT 1 2 3 4 5 TW_1_U 6 7 8 9 TW_0_U A TW_2_U 8 STUFEN STEPS U V W 9 5 9 BETRIEBSSTELLUNGEN SERVICE POSITIONS VERSCHIEDENE SPANNUNGEN DIFFERENT VOLTAGES JUSTIERSTELLUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RAN...

Page 92: ...LUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RANGE kV STELLUNG DES WENDERS POSITION OF REVERSING CHANGE OVER SELECTOR PS_3_W 0 PS_2_V 0 PS_1_U 0 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 0 6 6 6 7 7 7 8 8 8 9 9 9 1 10 10 2 11 11 3 12 12 4 13 13 0 5 14...

Page 93: ...T VOLTAGES JUSTIERSTELLUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RANGE kV STELLUNG DES GROBWÄHLERS POSITION OF COARSE TAP SELECTOR PS_3_W 0 PS_2_V 0 PS_1_U 0 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 0 6 6 6 7 7 7 8 8 8 9 9 9 1 10 10 2 11 11 3 12 12...

Page 94: ...DUNGEN MR CONNECTIONS MOTORANTRIEB MOTOR DRIVE UNIT 1 2 3 4 5 TW_1 6 7 8 9 TW_0 8 STUFEN STEPS 9 5 9 BETRIEBSSTELLUNGEN SERVICE POSITIONS VERSCHIEDENE SPANNUNGEN DIFFERENT VOLTAGES JUSTIERSTELLUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RA...

Page 95: ...UNGEN MR CONNECTIONS MOTORANTRIEB MOTOR DRIVE UNIT 9 8 7 6 5 TW_1 4 3 2 1 TW_0 8 STUFEN STEPS 9 5 9 BETRIEBSSTELLUNGEN SERVICE POSITIONS VERSCHIEDENE SPANNUNGEN DIFFERENT VOLTAGES JUSTIERSTELLUNG ADJUSTMENT POSITION BETRIEBSSTELLUNG SERVICE POSITION BEZEICHNUNG DER WÄHLERKONTAKTE DESIGNATION OF TAP SELECTOR CONTACTS BEZEICHNUNG DER STELLUNGEN DESIGNATION OF POSITIONS REGELBEREICH kV REGULATION RAN...

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Page 98: ...einhausen GmbH Falkensteinstrasse 8 93059 Regensburg 49 0 941 4090 0 49 0 941 4090 7001 sales reinhausen com www reinhausen com 6107891 02 EN ECOTAP VPD 01 19 Maschinenfabrik Reinhausen GmbH 2019 THE POWER BEHIND POWER ...

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