MP Aquinity 2 E Service Manual Download

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Stückliste Revision 2.0

Stand: 20.07.2018

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Artikel-Nr. Name (Deutsch)

Name (English)

Info

180-0004

Kugelhahn PP 1/4"NPT

Ball valve 1/4" NPT, PP

180-0069

Druckminderer, komplett 0 - 4 bar, 1/4" JG, PP

Pressure regulator 0 - 4 bar, 1/4" NPTF, PP, complete

180-0074

MemTap S²

190-0013

Endfilter für Reinstwassersysteme, 0,2 µm, 2 l/min

Final filter, capsule, 0,2µm

FA007

190-0052

Ultrafiltrationsmodul MemCon 4

Ultrafiltration module type MemCon 4

FA006

190-0085

Belüftungsfilter Aquinity²

Tank vent Aquinity²; integrated CO2-trap

FA004

190-0086

Konditionierungsmodul P für Aquinity²P

Conditioning Module for Aquinity²P

FA002

190-0087

MemPak LS Reinststufe für Aquinity²/Astacus²

MemPak LS Aquinity²/Astacus²

FA005

190-0088

MemPak AL Reinststufe Aquinity²/Astacus²

MemPak AL for Aquinity² and Astacus²

FA005

270-0209

Drucksensor 0-100 mbar, 0-10V

Pressure sensor for intelligent level control

LT001

270-0226

Schwimmerschalter Aquinity2

Level control for Aquinity²; material PP,

LSH001, LSL001

280-0433

Wasserwächter für VE-Wasser 3/4"

Water leak sensor with 2m wire, O-Ring, Fitting

290-0065

ProPak R10

Pretreatment modul - ProPak R10

FA001

290-0218

Konditionierungsmodul E für Aquinity²E

Conditioning module for Aquinity²E

FA002

290-0226

RO-Modul für RO/EDI-Systeme bis 20 l/h

Reverse osmosis membrane element 20 l/h

R001

290-0227

Chlortabletten

Chlorine tablets to sanitize

450-0025

MEMBREX 50 PT, 0,20 µm, unsteril

MEMBREX 50 PT, nonsterile filter for venting

800-0573

Rohrklemme JG d15

Pipe clamp JG d15

800-0935

Winkelverbinder 1/4"

Elbow-Unit DM 1/4"

800-0946

T-Verbinder DM 1/4"

T-Unit 1/4"

800-0949

Einsteck-Winkel-Verbinder DM 1/4"x1/4" Stutzen

Tube Elbow Union DM 1/4" tube x 1/4" stem

800-0957

Einschraubanschluss DM 1/4" auf 1/8" NPT Außengew.

Straight adaptor DM 1/4" to 1/8" NPTF

800-0965

Sicherungsring DM 1/4"

Locking Clip - Connection: 1/4"

800-0966

Schlauch PE DM 1/4"

Tube unfilled; 1/4" diameter PE

800-1102

Schottanschluss 5/16" auf 5/16"

Bulkhead Union 5/16" to 5/16"

800-1156

Einschraubanschluss DM 1/4" auf 1/8" Innengewinde

Straight adaptor DM 1/4" to 1/8" NPTF

800-1158

Gerader Reduzierverbinder DM 5/16"/1/4" , PP

Reducing straight connector DM 5/16" to 1/4" , PP

800-1160

Schottanschluss M16 1/4" auf 1/4"; PP

Bulkhead Union M16 1/4" to 1/4" , PP

800-1162

Schlauch LLDPE 5/16"

Tube natur; 5/16" diameter; LLDPE

800-1164

Einschraubwinkel DM 5/16" auf 3/8" NPTM Außengew.

Male Ellbow DM 5/16" to 3/8" NPTM male

P002

800-1166

Winkelverbinder DM 5/16"

Elbow-Unit DM 5/16" ,PP

800-1167

Einschraubanschluss DM1/4" auf 3/8" NPT AG.PP

Straight adaptor DM 1/4" to 3/8" NPTM male, PP

P001

800-1168

Einschraubwinkel DM 1/4" auf 1/8" NPTF Außengew.PP

Male Ellbow DM 1/4" to 1/4" NPTF male, PP

800-1169

Einschraubanschluss DM 5/16" auf 1/4" NPTM AG;PP

Straight adaptor DM 5/16" to 1/4" NPTM male,PP

800-1170

Einschraubanschluss DM1/4" auf 1/4" NPT AG, PP

Straight adaptor DM 1/4" to 1/4" NPTM, male, PP

800-1173

Einschraubanschluss 1/4" auf 1/4" Innengewinde

Straight adaptor DM 1/4" to 1/4" NPTF

800-1174

Wasserhahnanschluss 1/4" x 3/4" NPTF

Female adapter NPTF Thread - 1/4" Tube - 3/4" NPTF-Thread

Einspeisung

800-1175

Schutzkappe UV-Strahler, für System 830-0566

Protection cap UV-lamp, for system 830-0566

800-1176

Flachring groß für Tank Aquinity² P10

Flat seal tank large Aquinity² P10

800-1177

Flachring klein für Tank Aquinity² P10

Flat seal tank small Aquinity² P10

800-1179

Einschraubanschluss DM 5/16" auf 3/8" AG, PP

Straight adaptor DM 5/16" to 3/8" male

P002, RSV

800-1202

U Bend DM 1/4" , Acetal

U-Bend 1/4" PP

Fixierung Restriktoren

Summary of Contents for Aquinity 2 E

Page 1: ...ny Tel 49 0 3302 201 20 0 Fax 49 0 03302 201 20 21 E Mail info membrapure de Internet www membrapure de Service Manual Aquinity E Aquinity P ultra pure water system for the production of ultra pure water water directly from tap water with 35 or 70 liter permeate tank ...

Page 2: ... prior notice Made in Germany Revision history Rev Date Description 2 0 0 2018 02 13 Initial version 2 1 1 2018 03 28 Bug fixes added touchscreen calibration simulation option pressure sensor 2 1 2 2018 04 10 Update chapter 6 5 2 1 3 2018 07 25 Update chapter 9 1 13 update picture SBC PI 2 1 4 2018 11 21 Update dimension 2 1 5 2019 01 23 Update Table 5 ...

Page 3: ...quipment PPE 6 2 8 Potential hazards 6 3 System Features 8 3 1 General 8 3 2 Series overview 9 3 3 Technical data 9 3 4 Purification process 10 3 4 1 EDI cell in Aquinity E 11 3 4 2 Conditioning Module in Aquinity P 12 3 4 3 Purification elements in Aquinity E and Aquinity P 12 3 5 TOC monitoring TOC systems only 14 3 6 Hardware 15 3 6 1 Dispenser 15 3 6 2 Control PCB 15 3 6 3 IEC Socket 16 3 6 4 ...

Page 4: ... in the tank 27 5 2 4 Change all consumables 28 5 2 5 Exporting Data 28 5 2 6 Prod to max level 29 5 2 7 Disinfection 29 5 2 8 Process visualization system status 30 5 2 9 Venting UPW 31 5 3 History 31 5 3 1 Warning messages 31 5 3 2 Graphical values 31 5 3 3 Logfile 32 5 4 User setup 32 5 4 1 Limits setup 32 5 4 2 System time settings 33 5 4 3 Reset timers manually 33 5 4 4 Operating hours 34 5 4...

Page 5: ... 9 1 4 Read operating hours 51 9 1 5 Limit operating hours 51 9 1 6 Command line 51 9 1 7 System Info system information 52 9 1 8 First start 53 9 1 9 Direct access 53 9 1 10 Reset configuration 54 9 1 11 Reset calibration 54 9 1 12 Flushing disinfection timer 54 9 1 13 Editor mcf file 55 9 1 14 Touchscreen calibration 56 9 2 Conductivity measuring amplifier 57 9 2 1 Calibration of the conductivit...

Page 6: ...times for all users Should the equipment be passed on to a third party the manual must also be passed on to the third party 1 2 Symbols used in this manual Issues relevant to safety are characterized in this manual according to the following symbols These warnings must be observed in order to operate the equipment safely and avoid accidents damage or injury Risk of serious or fatal injury This sym...

Page 7: ... faults that arise due to disregard for the instructions in the manual The text and diagrams depicted in this manual do not necessarily match the equipment you have received The diagrams and images are not on a scale of 1 1 The equipment delivered to you may be slightly different to the equipment described and depicted here due to special features additional options or changes in technology If you...

Page 8: ...ent All guarantees warranties service damage and liability claims against the manufacturer the manufacturer s representatives and dealers become null and void if unauthorized spare parts are used in the equipment 1 6 Disposal If no return or disposal contract has been agreed on please dispose of the disassembled components as follows Recycle scrap metal parts Recycle plastic parts Dispose of other...

Page 9: ...be removed and must always be visible 2 1 Intended use The equipment is only safe if operated as intended and described by the instructions in this manual Any form of use or operation other than the intended use is improper and prohibited Claims of any kind made against the manufacturer or the manufacturer s representatives are null and void if the equipment is not operated as intended The operati...

Page 10: ...ge before each start up The instructions in the manual must be followed completely and without restriction When operating this equipment it is essential that the user adhere to the safety and operating instructions provided The local accident prevention regulations general safety regulations and relevant environmental protection legislation must also be followed The operating company and the autho...

Page 11: ...om the equipment Personnel must report to the operating company immediately if any changes become apparent which may impair the safe operation of the equipment 2 6 Health and safety work Follow the safety and operating instructions given in this manual in order to avoid causing harm or damage to persons and property while working with and on the equipment If these instructions are not observed the...

Page 12: ...danger to life if the insulation or individual components become damaged Switch off the main power switch before carrying out maintenance cleaning or repair work and ensure that it cannot be switched on again while carrying out this work Eliminate all voltage from the equipment when working on the electrical equipment Do not remove or deactivate any safety equipment The manufacturer does not take ...

Page 13: ...e from the reverse osmosis is temporarily stored inside a tank In a purification section ultra pure water with permanent highest quality will be produced supplied with the dispenser at the front side of the unit Currently recorded data and warning messages will be displayed on the system monitor All components of the system are assembled in a designed plastic housing The housing can easily be open...

Page 14: ...e TOC monitoring Art No 35L tank Art No 70L tank Reagent 114 0050 114 0060 Analytical 114 0051 114 0061 LifeScience 114 0052 114 0062 Analytical TI 114 0056 114 0066 LifeScience TI 114 0057 114 0067 Table 1 Series overview 3 3 Technical data Aquinity E RE AL LS AL TI LS TI Product water specifications product water flow L min up to 2 conductivity at 25 C µS cm 0 055 resistivity at 25 C MΩcm 18 2 T...

Page 15: ...Str 14 16761 Hennigsdorf Germany Tel 49 0 3302 201 20 0 Fax 49 0 03302 201 20 21 E Mail info membrapure de Internet www membrapure de page 10 3 4 Purification process Figure 2 Purification diagram of Aqunity E top Aquinity P bottom Aquinity E Aquinity P ...

Page 16: ...s ions from the water to protect the EDI cell The permeate conductivity is monitored with a sensor and displayed on the system monitor If the conductivity exceeds a preset limit a warning message will be displayed and the permeate will be drained 3 4 1 EDI cell in Aquinity E The EDI cell removes salt contents from the water by the principle of electro deionization Ions pass a membrane into a conce...

Page 17: ...to produce deionized water The conductivity of this deionized water is monitored with a sensor and displayed on the system monitor in order to check the functionality of the conditioning module If the conductivity exceeds a preset limit a warning message will be displayed and the conditioning module should be changed The system must be connected to a tank with level control to regulate the product...

Page 18: ...ce mainly the salt content For inorganic applications which do not require a low level TOC the polisher module UPW Pak Art No 190 0088 can be used UF systems only The ultrafiltration module removes endotoxins and viruses from the water Ultrafiltrated water is almost free of RNase DNase and DNA If water will be taped the module will automatically be flushed via flushing valve Product water conducti...

Page 19: ...ternet www membrapure de page 14 3 5 TOC monitoring TOC systems only By measuring the oxidized material with subsequent electronic evaluation it is possible to detect the TOC concentration total organic carbon of the product water The TOC concentration is shown on the display Figure 4 example of the display Aquinity E Figure 5 example of the display Aquinity P ...

Page 20: ...ixed position which has increased its flexibility no draw back function and gives the user more comfort when tapping water This has been set as a standard dispenser for pure water system and memtap system optional 3 6 2 Control PCB Water system has a control pcb which provides communication between main computer system and analog digital sensors This pcb has been flashed with a firmware Firmware V...

Page 21: ... system is provided with a power cable with an IEC socket This socket is a universal socket which has been used in the most electronic devices PC monitor etc 3 6 4 Front and side panel In the front panel there is a USB port which can be used either to backup files or update system with a new software and firmware And there is also a small reset button which can be used to restart the system manual...

Page 22: ...rder to change consumables Figure 9 Side panel with magnetic holder 4 Installation and start up 4 1 Feed water requirements All given flow rates are based on feed water temperature of 10 C 50 F The RO permeate flow will change approx 2 for each C decrease for lower values increase for higher values pressure bar 1 5 6 max Flow L h 80 feed water conductivity µS cm 1400 free chlorine mg L 0 1 CO2 mg ...

Page 23: ...membrapure de page 18 4 2 Delivered parts Watersystem Tank 35 or 70 liters ProPak R10 Conditioning module 114 0050 114 0069 114 0050 114 0069 290 0065 290 0218 190 0086 UPW Pak Sterile filter UV lamp Ventfilter 190 0087 190 0088 190 0013 921 0138 190 0085 Tube to tank Tube from tank Tube to system 4x tube to drain Disinfection cell UF systems only 290 0227 Table 4 Delivered parts ...

Page 24: ... housing container Fire and explosion product warning labels are attached to this product and enclosed with the documentation package for use with external housing containers as described above Figure 10 Corresponding content of the warning label 4 4 Setting up the system The system is intended for dry indoor use only Please set the system upon an even horizontal surface The surface must be resist...

Page 25: ...ce of 2 cm 3 4 inch must be between tube end and waste water to prevent siphoning An air gap of a minimum distance of double inner tube diameter is recommended Plug the tubes in until stop position The tube must bottom out in connecter Tubes have to be locked with the union nut Connect the tubes correspondently to their markings and push them to the stop Plug the socket of the level sensor to the ...

Page 26: ...ir markings and push them to the stop Tubes have to be locked with the union nut For the first please install only the pretreatment module ProPak R10 and the conditioning module The polisher module UPW Pak will be installed during the initial start up program later 4 8 Vent filter attachment Unpack the vent filter with CO2 trap Screw the vent filter clockwise to the filter socket on the tank cap p...

Page 27: ...the device by turning the sterile filter clockwise in the dedicated headset 4 10 Electrical connection Plug the power adapter into an electrical outlet 100 230 volts 50 60 Hz all electrical wiring must be installed in the way that damaging by work carried out in the environment of the system is impossible 4 11 Initial start up Check the correct installation of the Aquinity E or Aquinity P see chap...

Page 28: ...atment module ProPak R10 the reverse osmosis module and the conditioning module are going to be flushed Aquinity E 1 hour Aquinity P 15 mins If the conductivity of the permeate is less than 20 µS cm and the conductivity of the EDI deionized permeate is less than 0 1 µS cm the tank is going to be filled until 50 Aquinity E 0 1 µS cm Aquinity P 2 µS cm Following the ultra pure water part will be flu...

Page 29: ...The system is in normal operation and fully operational now At first water dispensing please open the deaeration screw for a short time to vent the sterile filter see Figure 13 sterile filter Finally do system time correction see Chapter 5 4 2 Discard after short term interruption eg weekend the first 100ml of water abstracted 4 12 Normal start This is the first display after connecting to the mai...

Page 30: ...en Aquinity E 5 2 Tools In Tools it is able to use these following functions exchanging consumables exchanging UV Lamps exporting data prod to max level disinfection process visualization System Status venting UPW 5 2 1 Exchanging consumables These following steps are used to change one of consumables ProPak Conditioning Modul UPW Pak and UF Modul The steps are similar for all consumables But they...

Page 31: ... Pak or UF Modul If tank level is less than 50 these tools abort automatically If the tank level is more than 50 it will release system pressure for few seconds Change the requested Pak o ProPak is the one with black arrow o C Modul is the one with red arrow o UPW Pak is the one with blue arrow o UF Modul is the transparent tube Then click Confirm Waiting few minutes to flush the new installed Pak...

Page 32: ... Exchanging UV lamp in the pure water section Press CHANGE UV Water to start the tool Waiting few seconds to release system pressure Exchange the UV lamp see also chapter 6 4 then click Confirm To reset the operation hours please enter the code which is provided by membraPure GmbH 5 2 3 Exchanging UV submersible lamp in the tank Press the button CHANGE UV Water to start the tool see also chapter 6...

Page 33: ... to change all consumables consecutively Press the button Change all Consum Waiting few seconds to release system pressure Exchange all available consumables now then click Confirm RE System ProPak C Modul UPW Pak AL System ProPak C Modul UPW Pak UV lamp LS System ProPak C Modul UPW Pak UV lamp UF Modul This tool will flush all consumables automatically When this tool is over the operating hours o...

Page 34: ...andflash to USB Stick o chart data o configuration file config mcf o calibration file calib mcf o operating hours of components 5 2 6 Prod to max level This tool is used to fill up the tank to the max level which has been set in the settings This function is available only for any system with a tank Press the button Prod to max level The system will produce water until the tank is filled up to 100...

Page 35: ...ce the polisher module UPW Pak with the disinfection cell see chapter 6 7 Then click Confirm Running the desinfection process for ca 60 mins Install the sterile filter see chapter 4 9 Reinstall the polisher module UPW Pak Flushing the pure water section by clicking the Flush button 5 2 8 Process visualization system status Press the button System Status The entire process is illustrated schematica...

Page 36: ... recording function which stores values of the conductivity graphically or error messages 5 3 1 Warning messages Press the button INFO The history of active warning error messages is displayed Press the button DELETE MESSAGES to delete the active warning error messages All warning error messages are still traceable in logfile see chapter 5 3 3 5 3 2 Graphical values Press the button CHART Define t...

Page 37: ...d 9999 and confirm entry with OK 5 4 1 Limits setup Press the button Limits Change the value of Stop Production Tank to adjust upper tank level stop production Change the value of Start Production Tank to adjust the lower tank level switch on production Set Q3 limit max value of conductivity Q3 without showing any warning Conductivity can be displayed in two different ways µS cm or MΩ cm Press Swi...

Page 38: ...e system time is shown in format hh mm The date is shown in format dd mm jjjj Press the button SET TIME DATE to save the entries 5 4 3 Reset timers manually This setup can be used to reset timers of consumables and UV submersible lamps back to zero manually Press the button Reset Timers Choose any consumables or UV submersible lamp which should be set to zero manually To reset the operation hours ...

Page 39: ...s This page shows the lifetime of each components of the system in hours and in of its lifetime Components P1 Pump 1 ProPak pretreatment module C Modul Conditioning module P2 Pump 2 UPW polisher module UVPW UV lamp in purewater UVT UV lamp inside tank UFPW UF module in purewater 5 4 5 Manual stand by Press the button STANDBY The system will be put in stand by immediately The system will start the ...

Page 40: ...ice 5 OPERATING HOUR LIMIT UPW PAK Exchange recommended Polisher module UPW Pak exceeded the maximum operating hours Replace the polisher module UPW Pak Reset the expired operating hours 6 Please change UV Lamp UV lamp exceeded the maximum operating hours Replace the UV lamp Reset the expired operating hours 7 OPERATING HOUR LIMIT UVT Exchange recommended UV submersible lamp exceeded the maximum o...

Page 41: ...p too high Check Interval Mode Check the temperature of the environment and the feed water 16 Tanksensor overflow Check tanklevel sensor Product water tank overflowing Check the Tank settings Check the tanklevel sensor 17 Warning Q3 is over limit Q3 exceeds the limit Replace the polisher module UPW Pak Reset the expired operating hours 18 OPERATING HOUR LIMIT ProPak R10 Exchange necessary Pretreat...

Page 42: ...ct displayed Change UFPW 1 yes Replacement of UV Lamp after 8000 hours TOC will be incorrect Please change UV lamp 6 yes Replacement of UV submersible lamp Every 12 months OPERATING HOUR LIMIT UVT 7 yes Replacement of reverse osmosis pump Every 2 4 years OPERATING HOUR LIMIT P1 2 yes Replacement of circulation pump Every 2 3 years OPERATING HOUR LIMIT P2 4 yes Replacement of reverse osmosis module...

Page 43: ...UPW Pak follow the steps listed in chapter 5 2 1 For pulling off the tubes from the modules and pluging the tubes onto the new modules see chapter 4 5 4 7 After the flushing and resetting the operating hours counter the system automatically jumps into normal operation At first water dispensing please open the deaeration screw for a short time to vent the sterile filter see Figure 13 sterile filter...

Page 44: ... the UV reactor out of the clips Loosen the UV lamp by unscrewing the union nut Remove the cap of the UV oxidator Unplug the UV lamp and remove it Insert the new UV lamp carefully without touching the glass with your fingers Plug the cap on the new UV lamp Fix the UV lamp by screwing the union nut Put the UV reaktor into the clips Close the front door Reset the operation hours counter Please follo...

Page 45: ...n off the submersible lamp by unplugging the power adapter out of the electrical outlet Unscrew the submersible lamp out of the tank Figure 18 Backcover UV submersible lamp Put the submersible lamp out of the tank carefully Unplug the UV lamp and remove it Insert the new UV lamp carefully without touching the glass with your fingers Plug the cap on the new UV lamp Reset the operation hours counter...

Page 46: ...ted in chapter 5 2 1 Caution by removing tubes from the ultrafiltration module water leakage 6 7 Disinfection UF systems only To perform a disinfection please use the disinfection tool To do that please follow the steps in chapter 5 2 7 If the disinfection tool is started it must be finished It is impossible to abort the tool Instructions for installing the disinfection cell are listed below As di...

Page 47: ...en connecting the tubes observe the flow direction see Figure 19 Mounted disinfection cell Make sure that the tubes are firmly fixed All tubes have to be locked with union nuts Figure 20 Opened disinfection cell Open the disinfection cell by turning the cell case counterclockwise Remove the strainer which is located in the cell Put a ClO2 tablet in the strainer see Figure 20 Opened disinfection ce...

Page 48: ...plugging the power adapter out of the electrical outlet Disconnect the system from feed water Open the system Remove reverse osmosis housing from its holder Remove tubes from the reverse osmosis housing caution water leakage Open the housing and remove the reverse osmosis module Unpack the new reverse osmosis module and put it into the housing Close the housing Reconnect the tubes onto the reverse...

Page 49: ...intenance membraPure GmbH Wolfgang Küntscher Str 14 16761 Hennigsdorf Germany Tel 49 0 3302 201 20 0 Fax 49 0 03302 201 20 21 E Mail info membrapure de Internet www membrapure de page 44 6 9 P I scheme Aquinity E ...

Page 50: ...intenance membraPure GmbH Wolfgang Küntscher Str 14 16761 Hennigsdorf Germany Tel 49 0 3302 201 20 0 Fax 49 0 03302 201 20 21 E Mail info membrapure de Internet www membrapure de page 45 6 10 P I scheme Aquinity P ...

Page 51: ...0 0087 190 0088 UV submersible lamp 921 0483 UV lamp 921 0138 Tank ventfilter 190 0085 Ultrafiltration module 190 0052 Disinfection tablets 290 0227 Table 7 Consumables 6 12 System update In order to update the system with newer software it requires a USB Stick which is not bigger than 4 GB and should be formatted in ext Format The new software should be available in the USB Stick which formatted ...

Page 52: ...l 49 0 3302 201 20 0 Fax 49 0 03302 201 20 21 E Mail info membrapure de Internet www membrapure de page 47 System will update automatically Please do not turn off the system System has updated the software Please remove the USB Stick now Click OK to continue Please restart the system manually ...

Page 53: ...he charts and logs are encrypted Q How to update the software A See chapter 6 12 Q How to disinfect the system How often should the system be disinfected A See chapter 5 2 7 There is a counter in the system to remind user to disinfect system 8 Contact membraPure GmbH Wolfgang Küntscher Str 14 16761 Hennigsdorf Germany Tel 49 3302 201 20 0 Technical Service 49 3302 201 20 20 Fax 49 3302 201 20 21 i...

Page 54: ...ration settings may lead to malfunction or damage to the device Service setup is only available for service technicians from membraPure GmbH To enter the service setup please enter the monthly generated password which is provided by membraPure GmbH and confirm entry with OK The service menu has three pages of sub menus Touch the arrow keys which are located at the bottom of the screen to switch be...

Page 55: ...t is done by using the offset normally For more detailed calibration instructions please see chapter 9 2 1 9 1 2 Limit setting of conductivity sensors Press the button Q Limits Press the button or to shift the limit of conductivity sensors in µS cm Note The unit of these conductivity limits is always shown in µS cm 9 1 3 Tank setup Press the button Tank Setup Press the button V or V to change the ...

Page 56: ... module in purewater 9 1 5 Limit operating hours Press the button Limit Op Hours This page shows the limit of each components lifetime in hours The entry ___ hrs can be changed manually SET can be used to set the component operating hours limits Confirm witk OK Components P1 Pump 1 ProPak pretreatment module C Modul Conditioning module P2 Pump 2 UPW polisher module UVPW UV lamp in purewater UVT UV...

Page 57: ...ry available in bytes Start time time and dates of the system start working Serial Nr serial number of the system should be set once Device Type Version device system type should be set once Desinf Reminder total time to remind user of system disinfection Remainig days total days until the next disinfection notification UV Lamp Counter how many times the UVPW has been activated Option TOC display ...

Page 58: ... Actuators P1 pump 1 input water P2 pump 2 pure water 12 24V voltage of P2 EDI electro deionized cell only Aquinity E UV PW UV lamp in pure water SV01 SV06 solenoid ventile 1 6 o Digital input PS1 pressure sensor of input water Regen self regeneration EDI cell Swimmer overflow detector Tap NC dispenser normal close T High tanklevel sensor top only Aq P10 T Low tanklevel sensor bottom only Aq P10 S...

Page 59: ... in the software See chapter 5 2 5 about exporting data 9 1 11 Reset calibration This tool is used to restore the initial calibration settings of the device Requirements USB stick with the calib mcf is plugged in the USB port Press the button Reset Calib Please make sure that there is a USB stick max 4 GB in FAT format connected to the USB port copy files from Hard Disk into Nandflash This is a to...

Page 60: ...ow the configuration settings from config mcf in the text editor Save close and save the configuration settings into config mcf Cancel close the settings without saving any changes Load Calib show the calibration settings from calib mcf in the text editor Save close and save the calibration settings into calib mcf Cancel close the settings without saving any changes This settings is only configura...

Page 61: ...ate the touchscreen this can be done in the operating system setting for the stylus Press the button Open CMD see chapter 9 1 6 Type control panel to open system settings Click Stylus Click the tab Calibration then click the button Recalibrate Follow the instruction to click five different targets Then click anywhere to close the calibration setting Then click x on the top right side of the displa...

Page 62: ...is factory set and should not be changed normally Simulate conductivities and temperatures specified by resistors Define the scale value of the temperature and conductivity measurement so that the temperature and conductivity measurement shows the parameter which are simulated by the resistors Example adjustment of the measuring points Q1 Q3 listed below Q2 and Q4 are similar to Q3 Resistor conduc...

Page 63: ...is shown temperature compensated 2 per Kelvin Do the same settings on respective measuring point even on WTW Attention the reading values are sluggish as the values are based on averaging calculations wait 20 sec approx In principle first adjust the temperatures then the conductivities Example adjustment of the measuring points Q1 Q2 Q3 and Q4 by offset listed below offset temperature non existent...

Page 64: ...Service setup Page 59 9 3 Control board ...

Page 65: ...Service setup Page 60 9 4 Single board computer 1 Attach connector communication control board as shown black cable to the outside 2 Attach LCD connector as shown red stripe toward Audio in out ...

Page 66: ...400 Acquire data every 24 hours dbl_sec_data_mid_density 43200 Acquire data every 12 hours dbl_sec_flush_change_cm 3600 Init flushing Con M 1 hr AQ E only dbl_sec_flush_change_cm_edi 3600 Flushing Con M after change 1 hr dbl_sec_flush_change_pp 300 Init flushing PropPak 5 min dbl_sec_flush_cm_go_idle 0 Flush Con M when tank full 0 sec dbl_sec_flush_edi_go_idle 300 5 mins flush EDI when Tank full d...

Page 67: ...g hour file backup str_backup_log_file Hard Disk log_file dat Path of logfile backup str_first_start_device init_device_1 Default state of initial process str_path_file_high_density NandFlash data_high dat Path of data high file str_path_file_low_density NandFlash data_low dat Path of data low file str_path_file_mid_density NandFlash data_mid dat Path of data mid file str_path_file_op_hour NandFla...

Page 68: ...arts working u8_system_weekday_last 6 on Friday system stops working u8_tool_option 0 Selector for tool 9 5 2 Calibration file calib mcf Ini key Default value Help b_desinf_status F TRUE desinfection is running b_normal_start F FALSE first start is active b_option_interval T FALSE permanent recirculation b_option_q3_unit F FALSE µS cm b_option_regen F Not used b_option_toc F TRUE TOC monitor is ac...

Page 69: ...ation dbl_tank_vol_value dbl_tank_volt_max 3 6 For Calibration dbl_tank_volt_min 0 For Calibration dbl_tank_volt_value Read sensor dbl_toc_factor 0 1 multiplicator of Q3 Q4 dbl_toc_offset 0 offset of Q3 Q4 str_serial_number RW_ _ _ _ _ _ after Endtest get a serial number u16_hour_ro_flush_idle_int 12 12hr flush interval when idle u16_mins_ro_flush 5 Flushing RO 5 mins when starting u16_mins_ro_flu...

Page 70: ...EPLAN Aquinity E P Rev 2 49 0 3302 20120 71 Anzahl der Seiten Kommission 16761 17 04 2018 Bearbeitet am EPL Aq E PR2 001 Erstellt am Zeichnungsnummer 18 Seiten und Betriebsmittel gesamtnummeriert Fabrikat Membrapure_Cover Teilebesonderheit Wolfgang Küntscher Str 14 Pfad Hersteller Firma Projektname Aq E P_Rev 2 Projektverantwortlicher Tel Typ Firma Kunde 25 04 2018 Installationsort von Kürzel Henn...

Page 71: ...ine Mainboard 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 1 2 1 2 22 21 XS1 Digital Output 1 4 XS2 Digital Output 5 14 XS5 24V in XS4 Digital Input 1 8 QS1 Conductivity Temperature Sensor XS3 Analog Input XS6 CPU XS...

Page 72: ...CE Board 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 3 4 17 04 2018 Membrapure GmbH 2 2 Name 5 1 3 5 7 9 11 13 15 17 19 Audio Ethernet USB 2x USB B Debug Display 2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 1 2 YS2 YS3 YS4 YS1 ...

Page 73: ...earb 2 Urspr EPL Aq E PR2 001 Beginner Datum Datum Ersetzt durch Einspeisung Power Supply 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 4 4 18 04 2018 Membrapure GmbH 3 2 Name 5 Kaltgerätebuchse IEC Socket L1 PE N X1 8 5 8 5 L1 4 1 N 4 1 PE 4 1 ...

Page 74: ... Aq E PR2 001 Beginner Datum Datum Ersetzt durch Netzteil Power supply 24V 1 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 5 4 18 04 2018 Membrapure GmbH 4 2 Name 5 V1 230 VAC 24VDC L V N COM 1 PE L1 5 1 N 5 1 PE 5 1 L1 3 8 N 3 8 PE 3 8 24V_COM_1 7 1 24V_1 7 1 ...

Page 75: ... Aq E PR2 001 Beginner Datum Datum Ersetzt durch Netzteil Power supply 24V 2 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 6 4 18 04 2018 Membrapure GmbH 5 2 Name 5 V2 230 VAC 24VDC L V N COM 1 PE L1 6 1 N 6 1 PE 6 1 L1 4 8 N 4 8 PE 4 8 24V_COM_2 7 1 24V_2 7 1 ...

Page 76: ...L Aq E PR2 001 Beginner Datum Datum Ersetzt durch Netzteil Power supply 12V 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 7 4 18 04 2018 Membrapure GmbH 6 2 Name 5 V3 230 VAC 12VDC L V N COM 1 PE L1 10 1 N 10 1 PE 13 1 L1 5 8 N 5 8 PE 5 8 12V_COM 15 1 12V 7 1 ...

Page 77: ...Ersetzt durch Pumpen pump 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 8 4 18 04 2018 Membrapure GmbH 7 2 Name 5 2 1 P01 24V M 2 1 P02 24V 12V M 1 2 3 5 4 7 6 9 8 x1 x2 V4 XS1 8 6 12V 15 1 24V_2 8 1 24V_COM_2 8 1 12V 6 8 24V_2 5 8 24V_COM_2 5 8 24V_1 4 8 24V_COM_1 4 8 24V_1 14 1 24V_COM_1 14 1 ...

Page 78: ...Aq E PR2 001 Beginner Datum Datum Ersetzt durch EDI only for Aq E 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 9 4 20 04 2018 Membrapure GmbH 8 2 Name 5 optional 11 10 X1 X1 XS1 7 2 Regelplatine EDI x1 x2 x1 x2 X2 1 X2 2 X4 X4 X3 2 X3 1 24V_2 7 8 24V_COM_2 7 8 ...

Page 79: ...18 Membrapure GmbH 9 2 Name 5 Eingang Feed Water µS Control Verwurf Permeat Permeat to drain Permeat Verwurf Diluat Diluat to drain Diluat Verwurf Reinstwasser Ultra pure water to drain 1 2 3 5 4 7 6 9 8 11 10 12 1 2 SV1 R1 220 Ohm C1 0 1µF 1 2 SV2 C2 0 1µF R2 220 Ohm 1 2 SV3 C3 0 1µF R3 220 Ohm 1 2 SV4 C4 0 1µF R4 220 Ohm 1 2 SV5 C5 0 1µF R5 220 Ohm 1 2 SV6 C6 0 1µF R6 220 Ohm XS2 10 2 ...

Page 80: ...E PR2 001 Beginner Datum Datum Ersetzt durch UV Optional 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 11 4 18 04 2018 Membrapure GmbH 10 2 Name 5 21 22 18 17 Vorschaltgeraet Control Gear 1 4 UV_Strahler UV Lamp 3 2 L N 1 4 3 2 XS2 9 1 L1 6 8 N 6 8 L1 13 1 N 13 1 ...

Page 81: ...ty 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 12 4 18 04 2018 Membrapure GmbH 11 2 Name 5 TOC Diluat Permeat Reinstwasser Ultra pure water 1 2 3 5 4 17 16 19 18 20 Q4_ Optional 6 9 8 7 10 11 14 13 12 15 white brown yellow green black white brown yellow green black Q3 white brown yellow green black Q2 brown white Q1 R7 1kOhm QS1 ...

Page 82: ...um Datum Ersetzt durch Dispenser 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 13 4 25 04 2018 Membrapure GmbH 12 2 Name 5 normally close normally close optional MemTap 8 7 Zapfpistole Dispenser X2 1 2 3 4 X3 1 2 3 4 Halterung Holding Betaetigung Actuation XS4 13 1 16 4 24V_2 24V_COM_2 ...

Page 83: ...atum Ersetzt durch Tank 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 14 4 20 04 2018 Membrapure GmbH 13 2 Name 5 UV Tank 6 5 20 4 19 1 2 Schwimmerschalter Tank level switch 1 2 3 Drucksensor Pressure sensor XS4 12 1 16 4 XS3 Vorschaltgeraet Control Gear 1 2 3 L1 N PE L1 10 8 N 10 8 PE 6 8 ...

Page 84: ...q E PR2 001 Beginner Datum Datum Ersetzt durch Hauptplatine Mainboard 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 15 4 20 04 2018 Membrapure GmbH 14 2 Name 5 Reset Taster Front Reset button front Suppy IO Board 24V 2 1 XS5 XS7 1 2 Reset 24V_1 7 8 24V_COM_1 7 8 ...

Page 85: ...rsetzt durch WinCE Board 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 16 4 20 04 2018 Membrapure GmbH 15 2 Name 5 UART Reset 12V Supply Reset IO Board 2 brown 1 red XS6 17 2 3 black 11 green YS4 13 black 19 red 18 YS2 1 YS1 2 1 XS8 17 7 2 17 YS3 R8 1kOhm 12V 7 8 12V_COM 6 8 12V 17 1 12V_COM 17 1 ...

Page 86: ...2 Bearb 15 Urspr EPL Aq E PR2 001 Beginner Datum Datum Ersetzt durch Druckschalter pressure switch 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 18 17 4 18 04 2018 Membrapure GmbH 16 2 Name 5 2 1 1 2 Druckschalter Pressure switch XS4 12 1 13 1 ...

Page 87: ... Membrapure GmbH 17 2 Name 5 Gehäuse Display external display case Wasseranlage Rückseite water system back Optional BI Display Extern UART External display UART XS6 15 1 Display Extern Spannung External display power 2 1 X7 1 2 3 4 5 X4 1 2 3 4 5 X6 1 2 3 4 X5 1 2 3 4 5 5 11 green 19 red 13 black 1 red 2 brown 3 black XS8 15 7 1 2 1 2 3 5 4 6 6 6 12V 15 8 12V_COM 15 8 12V 12V_COM ...

Page 88: ...0065 FA002 red 290 0218 FA005 blue 190 0087 LS 88 AL PCB IO 921 0542 PCB Conductivity 921 0498 2x 24V 820 0827 12V 820 0844 CPU with Display 820 0725 FrontPanel 810 0512 Housing 810 0462 2x SidePanel 810 0514 Aquinity E rev 2 Exploded view v 1 0 2018 04 11 HaS Full System Manometer PI001 900 1422 Cooling EDI supply 820 0235 USB 860 1996 Reset 860 2002 Ballast UV system230V 820 0123 Ballast UV syst...

Page 89: ...7 LS 88 AL PCB IO 921 0542 PCB Conductivity 921 0498 2x 24V 820 0827 12V 820 0844 CPU with Display 820 0725 FrontPanel 810 0512 Housing 810 0462 2x SidePanel 810 0514 Aquinity P rev 2 Exploded view v 1 0 2018 04 11 HaS Full System Manometer PI001 900 1422 Q001 820 0010 Block 810 0483 USB 860 1996 Reset 860 2002 Ballast UV system230V 820 0123 Ballast UV system110V optional 921 0515 4x Footing 810 0...

Page 90: ... FA001 black 290 0065 FA005 blue 190 0087 LS 88 AL PCB IO 921 0542 PCB Conductivity 921 0498 2x 24V 820 0827 CPU with Display 820 0725 FrontPanel 810 0512 Housing 810 0462 2x SidePanel 810 0514 Manometer PI001 900 1422 P002 820 0816 12V 820 0844 Q001 820 0010 Block 810 0483 USB 860 1996 Reset 860 2002 Ballast UV system230V 820 0123 Ballast UV system110V optional 921 0515 4x Footing 810 0525 4x Fla...

Page 91: ...010 SV006 830 0504 UV002 921 0138 FA005 blue 190 0087 LS 88 AL CPU with Display 820 0725 FrontPanel 810 0512 UF Modul FA006 190 0052 PCB IO 921 0542 PCB Conductivity 921 0498 24V 820 0827 12V 820 0844 2x SidePanel 810 0515 Housing 810 0463 USB 860 1996 Reset 860 2002 Ballast UV system230V 820 0123 Ballast UV system110V optional 921 0515 4x Footing 810 0525 4x Flat Washer 860 0043 8x Magnet 810 055...

Page 92: ...Exploded view v 1 0 2018 04 11 HaS Front panel 810 0512 a b c d e f g h Aquinity E Aquinity P Aquinity P10 Astacus FRONTSIDE VIEW BACKSIDE VIEW CPU with Display 820 0725 USB 860 1996 Reset 860 2002 ...

Page 93: ...9 800 0949 UV Reactor 830 0613 For Aquinity P10 830 0566 UV Submersible lamp 921 0138 For Aquinity P10 830 0566 For Aquinity P10 800 1175 UF Modul 190 0052 800 1220 800 1220 800 1220 Aquinity E Aquinity P Astacus Aquinity E Aquinity P Aquinity P10 Astacus Aquinity E Aquinity P Aquinity P10 810 0082 For Aquinit P10 810 0082 RO Modul 290 0226 810 0082 810 0080 810 0080 810 0029 810 0029 Dip Tube 830...

Page 94: ...20 0816 800 1167 800 1167 800 0946 800 1170 PSA 001 820 0608 P002 820 0816 800 1164 800 1167 Pump 1 Pump 2 a b c d e f g h Aquinity E Aquinity P Aquinity P10 Astacus Aquinity E Aquinity P Aquinity P10 Aquinity E Aquinity P Aquinity P10 Astacus ...

Page 95: ...0 Q002 921 0372 a b c d e f g h 800 0946 Aquinity E Aquinity P Aquinity P10 Astacus 800 0949 Q003 921 0372 800 0949 Q004 optional 921 0372 Aquinity E Aquinity P Astacus Aquinity E Aquinity P Aquinity P10 Astacus Aquinity E Aquinity P Aquinity E Aquinity P Aquinity E Aquinity P Aquinity P10 Astacus Aquinity E Aquinity P Aquinity P10 Aquinity E Aquinity P Aquinity P10 Astacus SV001 830 0504 Aquinity...

Page 96: ... 0065 290 0218 190 0086 190 0087 190 0088 Aquinity E 35 70L Reagent x x x Aquinity E 35 70 L Analytical TI x x x Aquinity E 35 70 L Life Science TI x x x Aquinity P 35 70 L Reagent x x x Aquinity P 35 70 L Analytical TI x x x Aquinity P 35 70 L Life Science TI x x x Aquinity P10 Reagent x x Aquinity P10 Analytical x x Astacus Reagent x Astacus Analytical TI x Astacus Life Science TI x Aquinity E A...

Page 97: ...Molding 2 810 0551 Holder 1 810 0552 Pressure pin 1 810 0547 Pressure pin 2 810 0548 Molding 1 810 0550 Pump nozzle 830 0546 2x Reed contact 820 0829 Endfilter FA007 190 0013 Holder 2 810 0553 2x Neodym magnet 810 0554 Aquinity E Aquinity P Aquinity P10 Astacus Bellow belt 810 0556 Plug 6 pole 2 pins 860 1922 ...

Page 98: ...Panel 180 0084 a b c d e f g h Plug socket 6 pole 860 1923 Aquinity E Aquinity P Aquinity P10 Astacus BOTTOMSIDE VIEW FRONTSIDE VIEW CPU with Display 820 0725 Wall mounting 830 0578 Housing 830 0577 USB 860 1996 Plug 6 pole 5 pins 860 1922 ...

Page 99: ...filter FA004 190 0085 Tap 921 0501 Pressure sensor 270 0209 Tank 35 L case 810 0465 Swimmer 270 0226 FRONTSIDE VIEW Bulkhead connection 5 16 800 1102 BACKSIDE VIEW Bulkhead connection 1 4 800 1160 4x 810 0525 Optional 3rd Fitting Aquinity E Aquinity P UV Submersible 921 0483 ...

Page 100: ...filter FA004 190 0085 Tap 921 0501 Pressure sensor 270 0209 Tank 70 L case 810 0464 Swimmer 270 0226 FRONTSIDE VIEW Bulkhead connection 5 16 800 1102 UV Submersible 921 0483 BACKSIDE VIEW Bulkhead connection 1 4 800 1160 4x 810 0525 Optional 3rd Fitting Aquinity E Aquinity P ...

Page 101: ...018 04 11 HaS Tank 10L 830 0640 a b c d e f g h Vent filter 450 0025 Tank level bottom 270 0226 Tank level top 270 0226 Bulkhead connection 1 4 800 1160 Bulkhead connection 5 16 800 1102 Aquinity P10 rev 2 Housing 830 0565 ...

Page 102: ...Exploded view v 1 0 2018 04 11 HaS EDI Cell 921 0225 a b c d e f g h Pol 2 Poll1 2x 800 1202 4x 800 0949 800 0946 Aquinity E rev 2 ...

Page 103: ... 0072 a b c d e f g h Astacus rev 2 Pressure regulator 180 0069 Female adapter NPTF thread 800 1174 Manometer 900 0107 800 1173 800 0957 800 0957 800 1170 Ball valve NPT PP 180 0004 Mounting bracket 810 0479 Pressure regulator 0 4 bar 1 8 NPTF PP 830 0564 ...

Page 104: ...tzen Tube Elbow Union DM 1 4 tube x 1 4 stem 800 0957 Einschraubanschluss DM 1 4 auf 1 8 NPT Außengew Straight adaptor DM 1 4 to 1 8 NPTF 800 0965 Sicherungsring DM 1 4 Locking Clip Connection 1 4 800 0966 Schlauch PE DM 1 4 Tube unfilled 1 4 diameter PE 800 1102 Schottanschluss 5 16 auf 5 16 Bulkhead Union 5 16 to 5 16 800 1156 Einschraubanschluss DM 1 4 auf 1 8 Innengewinde Straight adaptor DM 1...

Page 105: ...all 810 0513 Frontpanel 2 weiß Display Schlauchausschnitt Front Panel 2 Material ABS PMMA white 3 2mm display and tube cutout 810 0514 Sidepanel L Material ABS PMMA weiß 3 2mm Sidepanel L Material ABS PMMA white 3 2mm 810 0515 Sidepanel S Material ABS PMMA white 3 2mm Sidepanel S Material ABS PMMA weiß 3 2mm 810 0525 Füße A Systeme 30 5 x 25 Housing buffer 810 0528 Stege für Frontpanel front Panel...

Page 106: ...P 3 8 female thread Sealing FKM O ring CV001 830 0195 Wanne PE zur Aufnahme eines Reinstwasser Systems Collecting tray for Ultrapure water system 830 0286 Düse 0 85 mm POM für 6 er JG Fitting nozzle 0 85 mm to fit 6 mm JG RE001 830 0500 Druckminderer 2 3 bar 1 4 Tube Pressure regulator 2 5 bar 1 4 Tube PP PRV001 830 0504 Magnetventil 24 VDC 1 4 NC Solenoid valve 1 4 24 V DC NC SV001 SV003 SV005 SV...

Page 107: ...5 EDI Zelle 10 l h zweistufig 1 4 Anschlüsse EDI cell 10 l h 1 4 connections E001 921 0372 Leitfähigkeitsmesszelle LFP c 0 01 TK 1 4 Cell conductivity UPW Systems LF2 LF3 LF4 Cell contant 0 01 Q002 Q003 Q004 TI002 TI003 TI004 921 0483 UV Tauchstrahler für Aquinity Submersible UV Lamp for Aquinity UV001 921 0496 Regelplatine Aquinity EDI 5 55 Control board Aquinity EDI 5 75 921 0498 LF Platine Aqui...

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