Motoman XRC Maintenance Manual Download Page 2

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MOTOMAN

ROBOTICS EUROPE

Reference list

Operator’s Manual Basic Programming
Maintenance Manual Installation and Wiring

Revision

990319
First release of this manual.

Revision

990617
Master page updated with new company name
(MOTOMAN ROBOTICS EUROPE AB)

Revision

990827
New alarm is added.

Summary of Contents for XRC

Page 1: ...ubsidiary of YASKAWA Electric Corporation MOTOMAN XRC MAINTENANCE MANUAL Alarm Error List Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for f...

Page 2: ...erator s Manual Basic Programming Maintenance Manual Installation and Wiring Revision 990319 First release of this manual Revision 990617 Master page updated with new company name MOTOMAN ROBOTICS EUR...

Page 3: ...ROBOTICS EUROPE 1 Alarm 5 Outline of Alarm 5 Alarm Message List 6 Alarm number 0010 0999 6 Alarm number 1000 1333 20 Alarm number 4000 4601 36 2 Error 63 Error Message List 63 System and General Opera...

Page 4: ...Operator s manual MOTOMAN XRC Page IV MOTOMAN ROBOTICS EUROPE Created 99 03 02 Revised 99 06 17 Doc name MRS51020TOC FM...

Page 5: ...correct and safe operation carefully read the Setup Manual before reading this manual Some drawings in this manual are shown with the protective covers or shields removed for clarity Be sure all cover...

Page 6: ...he MOTOMAN XRC is described in the XRC Service Manual MOTOMAN is not responsible for incidents arising from unauthorized modification of its products Unauthorized modification voids your product s war...

Page 7: ...nt P Pendant Start panel for machinery operation in PLAY mode Start panel Equipment Manual designation Programming pendant Character keys The keys which have characters printed on them are denoted wit...

Page 8: ...n reset safety and restart robot in PLAY mode Confirm that no persons are present in the robot work envelope and that you are in a safe location before Turning on the MOTOMAN XRC power Moving the robo...

Page 9: ...ower sup ply and correct the cause of the alarm Then turn on the main power supply again 1ooo ooo 3ooo ooo Level 1 3 Major alarm It is not possible to reset by RESET under the alarm display or the spe...

Page 10: ...repairs for JANCD XCP01 are necessary consult MOTOMAN service before performing any repairs Alarm number 0010 0999 Alarm Number Message Cause Remedy 0010 CPU BOARD INSERTION ERROR Decimal Data Inserti...

Page 11: ...e connection of communication cable for servopack was not com pleted The connection of communication cable for servopack was not cut The connection of terminal connec tor was not completed The termina...

Page 12: ...02 circuit board 2 0 21 XCP02 circuit board 2 1 22 XCP02 circuit board 2 2 Note XCP02 circuit board o n o Slot NO n 0 XCP02 circuit board main 1 Sub board1 connector CNSL side 2 Sub board2 connector C...

Page 13: ...it board 2 0 21 XCP02 circuit board 2 1 22 XCP02 circuit board 2 2 Note XCP02 circuit board o n o Slot NO n 0 XCP02 circuit board main 1 Sub board1 connector CNSL side 2 Sub board2 connector CNET side...

Page 14: ...rack or shared RAM between circuit boards Data stands for an error circuit board 10 XCP02 circuit board 1 0 11 XCP02 circuit board 1 1 12 XCP02 circuit board 1 2 20 XCP02 circuit board 2 0 21 XCP02 c...

Page 15: ...ct circuit board con nected with WRCA01 circuit board 5 97 111 Contactor circuit board speed detect circuit board con nected with WRCA01 circuit board 6 Note WRCA01 circuit board o The setting value o...

Page 16: ...OR LAD DER PRG FILE The concurrent I O ladder program was damaged Initialize the ladder program on maintenance mode Load the ladder program saved on the external memory unit 0300 VERIFY ERROR SYSTEM C...

Page 17: ...ircuit board 4 81 95 Contactor circuit board speed detect circuit board con nected with WRCA01 circuit board 5 97 111 Contactor circuit board speed detect circuit board con nected with WRCA01 circuit...

Page 18: ...erminal connector is equipped 1 for a system Data stands for an error circuit board 50 WRCA01 circuit board 1 51 WRCA01 circuit board 2 52 WRCA01 circuit board 3 53 WRCA01 circuit board 4 54 WRCA01 ci...

Page 19: ...board Data 50 55 Check the connection of commu nication cable for servopack XCP01 CN05 WRCA CN10 cable WRCA CN10 WRCA CN10 cable Replace the communication con nector for servopack Check the connectio...

Page 20: ...board or defective circuit board Insert the circuit board in the CPU rack or the connector on the cir cuit board fast Replace the circuit board If the error occurs again contact MOTOMAN service 0920 B...