Inspecting the crankshaft components
Check the surfaces of the main journals; if they are
scored or oval-shaped, reface them (observing the
undersize charts), and replace the main bushing/
s.
Reference (1) indicates the position where the col-
oured reference is applied to select diameter (B).
Reference (2) indicates the position where the col-
oured reference is applied to select balancing.
CRANKSHAFT SEAT (TIMING SYSTEM SIDE)
Specification
Desc./Quantity
Diameter of crankshaft main journal, timing sys-
tem side
37.975 - 37.959 mm (1.49507 - 1.49444 in)
Inside diameter of crankshaft bushing, timing sys-
tem side
38.016 - 38.0 mm (1.49669 - 1.49606 in)
Clearance between bushing and main journal (tim-
ing system side)
0.025 - 0.057 mm (0.00098 - 0.00224 in)
CRANKSHAFT SEAT (CLUTCH SIDE)
Specification
Desc./Quantity
Diameter of crankshaft main journal, clutch side
53.97 - 53.961 mm (2.12480 - 2.12444 in)
Inside diameter of crankshaft bushing on clutch-
side flange
54.019 - 54.0 mm (2.12673 - 2.12598 in)
Clearance between bushing and main journal
(clutch side)
0.030 - 0.058 mm (0.00118 - 0.00228 in)
CRANKPIN DIAMETER (B)
Specification
Desc./Quantity
'Blue' bushing half-shell regular production
44.008 ÷ 44.014 mm (1.73259 ÷ 1.73283 in)
'Red' bushing half-shell regular production
44.014 ÷ 44.020 mm (1.73283 ÷ 1.73307 in)
BALANCING SELECTION COLOURS (2)
Specification
Desc./Quantity
Crankshaft selection colour (2) brown
Type 1 to be used with brown connecting rods.
Balance with a
1558 g (54.96 oz) +/- 0.25%
weight
fitted on the crankpin (B). Maximum imbalance al-
lowed for each shoulder:
2 g (0.07 oz)
.
Crankshaft selection colour (2) green
Type 2 to be used with green connecting rods.
Balance with a
1575 g (55.56 oz) +/- 0.25%
weight
fitted on the crankpin (B). Maximum imbalance al-
lowed for each shoulder:
2 g (0.07 oz)
.
Crankshaft selection colour (2) black
Type 2 to be used with black connecting rods.
Balance with a
1592 g (56.16 oz) +/- 0.25%
weight
fitted on the crankpin (B). Maximum imbalance al-
lowed for each shoulder:
2 g (0.07 oz)
.
STELVIO 4V - 1200
Engine
ENG - 65
Summary of Contents for Stelvio 1200 4V
Page 1: ...SERVICE STATION MANUAL 981063 STELVIO 4V 1200...
Page 4: ......
Page 6: ......
Page 7: ...INDEX OF TOPICS CHARACTERISTICS CHAR...
Page 16: ...Characteristics STELVIO 4V 1200 CHAR 10...
Page 17: ...INDEX OF TOPICS MAINTENANCE MAIN...
Page 20: ...Maintenance STELVIO 4V 1200 MAIN 4...
Page 21: ...INDEX OF TOPICS ELECTRICAL SYSTEM ELE SYS...
Page 27: ...INDEX OF TOPICS ENGINE ENG...
Page 28: ...Gearbox Diagram Key 1 Ball bearing Engine STELVIO 4V 1200 ENG 2...
Page 36: ...Remove the forks and collect the shaft Engine STELVIO 4V 1200 ENG 10...
Page 108: ...Engine STELVIO 4V 1200 ENG 82...
Page 109: ...INDEX OF TOPICS POWER SUPPLY P SUPP...
Page 119: ...INDEX OF TOPICS CHASSIS CHAS...