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M535-PROF V

, © JULY 20

1/4 DIN PROFILE CONTROLLER
USER'S MANUAL

5 3 5 P R O F I L E R

5 3 5

P R O F I L E R

Summary of Contents for 535 PROFILER

Page 1: ...M535 PROF V6 JULY 2017 1 4 DIN PROFILE CONTROLLER USER S MANUAL 5 3 5 P R O F I L E R 5 3 5 P R O F I L E R...

Page 2: ...535 PROF User s Manual Appendix 7 A 23 IsolationBlockDiagram...

Page 3: ...geaSetpoint 8 ToChangefromAutotoManualControl BumplessTransfer 8 ToChangefromManualtoAuto 8 ToChangeManualOutputValues 8 ToOverrideSecurity 8 ToDisplayControlOutputValue 9 To Display the Active PID Se...

Page 4: ...ndChangingOutputModules 24 SpecialCommunicationsModule 26 CHAPTER5 SOFTWARECONFIGURATION 27 Menus 27 Parameters 29 ConfigurationandOperation 29 WheretoGoNext 29 SoftwareMenusandParameters 31 CONFIG 31...

Page 5: ...ts 94 E SlidewirePositionProportioningControl 95 HardwareConfiguration 95 SoftwareConfiguration 95 F VelocityPositionProportioningControl 96 HardwareConfiguration 96 SoftwareConfiguration 96 G StagedO...

Page 6: ...n 109 P InputLinearization 109 ThermocoupleandRTDLinearization 109 SquareRootLinearization 109 HardwareConfiguration 110 SoftwareConfiguration 110 CustomLinearization 110 SoftwareConfiguration 110 Q L...

Page 7: ...X4 CALIBRATION A 6 Preparation For All Input Calibrations A 7 ThermocoupleColdJunctionCalibration A 8 AnalogMilliampInputCalibration A 8 MilliampOutputCalibration A 9 ResetMenuData A 10 HardwareScan A...

Page 8: ...Wiring 18 Figure3 15 PositionProportioningOutputWiring 18 Figure3 16 SerialCommunicationsTerminals 19 Figure3 17 535 PROFWiringwithLimitControl 20 Figure4 1 LocationofPrintedCircuitBoardsfor HardwareC...

Page 9: ...pointLinearizationCurve 110 Figure7 19 LoadLineExample 111 Figure7 20 HeatExchangerControlLoopforSteamSupply 114 Figure7 21 CascadeControlofProductTemperature 115 Figure7 22 RatioControlInMixingApplic...

Page 10: ...rispdisplayisvacuumfluorescent andoffersmuchbetterreadabilitythanany otherdisplaytechnology Additionaloperator friendlyfeaturesinclude custom programmable alarm messages illuminated keys and an easy t...

Page 11: ...utputsandoptionsinstalledonthecontroller Theproductnumberisprintedon the label on the top of the controller case Includedwiththis535ProfileControllerare a535ProfileControllerUser sManual mountinghardw...

Page 12: ...wer 5 Options Enter 0 if not desired Slidewire Feedback for Position Proportioning Output A 24 VAC 24 VDC Operation F Slidewire and 24 VAC 24 VDC G Remote Setpoint B Profile Controller Option C Remote...

Page 13: ...oint value for example RAMP 300 means the current ramping setpoint value is 300 SOAK 1425 means the current soak segment setpoint value is 1425 3rd Display nine 14 segment digits For alarm messages lo...

Page 14: ...CYCLE 246 means the 246th cycle in continual cycling is currently active e Thecurrentrecipenumberwillbedisplayed forexample RECIPE 6 means the sixth recipe is currently active ICONS LIT OUT Indicates...

Page 15: ...the value or selection of displayed parameter FAST Press to scroll through values at a faster rate ACK Presstoacknowledge an alarm s Press to acknowledge Run Abort and next segment commands Whenlit i...

Page 16: ...ddis play YouarenowintheSETUP mode SeeChapter5foralistofallSetUp parameters andChapter7forapplications To run a recipe 1 Pressing the RUN key prompts the choice of recipe number 2 Use the or key to se...

Page 17: ...s made active there is two second de lay to prevent any disruptive bumps If the setpoint displayed is ramping RAMPING will show the 3rd display 3 To change the setpoint value press or while the setpoi...

Page 18: ...y refer to the output signal refer to the Chapter 7 section on Duplex Control for details For on off outputs the output value shown is either ON or OFF Forduplex applicationswithtwoon offoutputs theOU...

Page 19: ...s see Chapter 5 then in general it must be acknowledged in order to clear the alarm and release the relay if applicable Anon latchingalarmwillclearitselfassoonastheprocessleaves thealarmcondition Limi...

Page 20: ...o 275 in 1 5 mm to 7 0 mm 2 Figure3 1showsthecontrollerandpaneldimensions Thepanelcutoutmust be precise and the edges free from burrs and waves 3 Place bezel gasket around the controller case starting...

Page 21: ...nddangerous extremeconditions 1 For improved electrical noise immunity install the 535 PROF as far away as possible from motors relays and other similar noise generators 2 Do not run low power sensor...

Page 22: ...ply Each type of input can be wired for PV1 terminals 31 and 32 or for PV2 terminals28and29 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 17 18 19 20 21 22 23 24 32 31 30 29 28 27 26 25 PV 2 PV2 RTD 3rd PV 1...

Page 23: ...Chapter 3 535 PROF User s Manual THERMOCOUPLE INPUT 28 29 NOTE Typically in the U S negative leads are red For PV1 For PV2 Figure 3 6 PV1 and PV2 Wiring for Milliamp RTD and Voltage Inputs THERMOCOUPL...

Page 24: ...Internal and External Power Supply NOTE To use loop power there must be a loop power module is installed in the 3rd or 4th output socket Compare the controller product number with the order code in Ch...

Page 25: ...26 25 DIN GND DIN 1 DIN 2 DIN 3 DIN 4 DIN 5 17 18 19 20 21 22 30 29 28 27 26 25 DIN GND DIN 1 DIN 2 DIN 3 DIN 4 DIN 5 17 18 19 20 21 22 30 29 28 27 26 25 DIN GND DIN 1 DIN 2 DIN 3 DIN 4 DIN 5 Digital...

Page 26: ...fornormallyopenandnor mally closed on the power supply circuit board Output 4 is always configured for normally open and has reduced voltageandcurrentratings seeSpecifications 2 Solid State Relay Tria...

Page 27: ...always Control 1 Respective jumper J1 J2 or J3 must be set to normally open for Milliampoutput 5 Position Proportioning Output with or without Slidewire Feedback Figure 3 13 DC Logic Output Wiring Fig...

Page 28: ...RS 485 line is 4000 feet Termination resistorsarerequiredatthehostandthelastdeviceontheline SomeRS485 cards converters already have a terminating resistor We recommend using RS 232 RS 485converter Pro...

Page 29: ...OLLER AC POWER CONTROLLER AC POWER L2 OPTIONAL 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 17 18 19 20 21 22 23 24 32 31 30 29 28 27 26 25 535 PROFILE CONTROLLER 0 5 AMP 250 V FAST ACTING FUSE L1 EARTH GRO...

Page 30: ...WARE INPUT TYPES The Process Variable The535 PROFacceptsseveraldifferenttypesofprocessvariablesignals Set a jumper location to specify the type of input signal Set the signal range in the software see...

Page 31: ...oose from the following settings V Remotesetpointwithvoltagesignal jumperremoved MA Remotesetpointwithmilliampsignal jumperinstalled Mechanical Relays TherearethreeoutputmodulesocketsonthePowerSupplyC...

Page 32: ...efully place it over the pins then press connector straight down Make sure it is seated firmly on the pins 6 Make any other jumper changes as needed To alter output modules pleaserefertothenextsection...

Page 33: ...ezel 3 Use a flat screwdriver to carefully pry apart the clips that hold the front face assembly to the chassis as in Photo 3 Separate the printed circuit board assembly from the front face assembly U...

Page 34: ...estaccuracy calibrateallmilliampmodulesaddedfor retransmissionaspertheinstructionsinAppendix2 10 Rejointhecircuitboardsbyaligningthepinsoftheirconnectors thensqueez ingtheboard s together Makesurethat...

Page 35: ...e application See Chapter 4 for details 2 With power off loosen the four front screws and remove them 3 Sidethechassisoutofthecasebypullingfirmlyonthebezel Donotdetach the board assembly form the fron...

Page 36: ...ty functions SER COMM SerialCommunicationsoptions requirescomm board RECIPE Individualrecipeconfiguration TUNING Tuningparametersconfiguration seeChapter6 NOTE For information about the Tuning menu mo...

Page 37: ...CURITY CUST LINR MANUAL OPERATION RECIPE DISPLAY FAST MENU FAST MENU SER COMM FAST MENU or to scroll thru recipes DISPLAY DISPLAY SET UP Configuration Menus Define of recipes in REC CONF menu Set Up M...

Page 38: ...also illuminate To access the parameters for a particular menu press MENU To select a parameter value use and Press MENUto advance to the next parameter or FAST MENU to advance to the next menu To ad...

Page 39: ...SetUp ReturntoOperation Nextmenu Nextparameter Nextvalue AccessTuning ReturntoOperation FAST MENU DISPLAY FAST MENU MENU MENU DISPLAY Forinformationaboutapplicationsforthe535 PROF seeChapter7 Formorei...

Page 40: ...rivedfromPV1andPV2 D PV1 UsePV1 1 2 SWITCH Use PV1 until contact com selects PV2 1 2 BACKUP UsePV2ifPV1isbroken PV1 PV2 UsePV1 PV2 PV1 PV2 UsePV1 PV2 AVG PV UsetheaverageofPV1andPV2 HISELECT UsePV1orP...

Page 41: ...functionofthefourthoutput ALM EV ON Foranalarmoreventoutput ALM EV OFF Foranalarmoreventoutput RETRANS Retransmission COMM ONLY Outputaddressableonlythrough communications D OFF Completelydeactivatest...

Page 42: ...STOPA T Suspendstheadaptivetunefunction LOCK MAN Lockscontrollerinmanualcontrol UP KEY Remote function DOWNKEY Remote function MENUKEY RemoteMENUkeyfunction FAST KEY RemoteFASTkeyfunction DISP KEY Tog...

Page 43: ...g ReturntoOperation FAST MENU DISPLAY FAST MENU MENU MENU DISPLAY 13 CONTACT 2 Definestheoperationoftheseconddigitalinput D REM SETPT MANUAL 2ND SETPT 2ND PID ALARMACK RST INHBT D A R A STOPA T LOCK M...

Page 44: ...ng ReturntoOperation FAST MENU DISPLAY FAST MENU MENU MENU DISPLAY CONTACT 3 2ND SETPT 14 CONTACT 3 Definestheoperationofthethirddigitalinput REM SETPT MANUAL D 2ND SETPT 2ND PID ALARMACK RST INHBT D...

Page 45: ...ng ReturntoOperation FAST MENU DISPLAY FAST MENU MENU MENU DISPLAY CONTACT 4 2ND PID 15 CONTACT 4 Definestheoperationofthefourthdigitalinput REM SETPT MANUAL 2ND SETPT D 2ND PID ALARMACK RST INHBT D A...

Page 46: ...KEY DISP KEY COMM ONLY STARTREC HOLDREC RESETREC ABORTREC NEXTSEG PV2 SWITCH 17 LOOP NAME A9 charactermessageassociatedwiththeloop Thefirstcharacterofthe3rd display will be flashing To enter message...

Page 47: ...START SEG guaranteed soak can occur only at the start of a soak segment WHOLE SEG guaranteed soak can occur at the start of or at anytime during a soaksegment 6 EVT 1 OUT Selects which output is assig...

Page 48: ...GE CURRENT mA D J T C D DINRTD D 1 5V D 4 20mA E T C JISRTD 0 5V 0 20mA K T C SAMARTD 0 10mV B T C 0 30mV NT C 0 60mV RT C 0 100mV S T C 25mV T T C WT C W5T C PLAT II T C 2 DEG F C K SelectsthePV1temp...

Page 49: ...isLOWRANGE D DependentontheLOWRANGEvalue 8 SP HI LIM Definesthehighestsetpointvaluethatcanbeenteredfromthefrontpanelonly R 9999to99999 Min isSPLO LIM MaximumisHIRANGE D DependentonHIRANGE 9 SP RAMP De...

Page 50: ...efinesfunctionofPV2 D SAME AS PV1 AllPV2parametersaresettothesamevalues asPV1 nofurtherparameterswillappear NOTPV1 Enablesusertoenterdifferentvaluesforthefol lowingPV2parameters 2 PV2 TYPE Selectsthep...

Page 51: ...V2inputvalue e g 4mA R 9999to99999 Max isHIRANGE D Dependentontheinputselection 6 HI RANGE SpecifiestheengineeringunitvaluecorrespondingtothehighestPV2inputvalue e g 20mA R 9999to99999 Min isLOWRANGE...

Page 52: ...earizationtable 1 1ST INPUT Specifiestheinputsignalcorrespondingtothefirstpoint D Thelowendoftheappropriateinputrange e g 4 00mA 2 1ST PV Specifiestheengineeringunitvaluecorrespondingtothefirstpoint R...

Page 53: ...when setpoint changes DEVIATION Derivative term will react when setpoint changes 3 ACTION 1 Definestheactionofthefirstcontroloutput DIRECT D REVERSE 4 PV BREAK Definesthemanualoutputleveliftheprocess...

Page 54: ...Definesthetimeittakesamotortofullystrokeclockwise R 1to200seconds D 60seconds 11 MIN TIME Definestheminimumamountoftimethecontrollermustspecifyforthemotorto beonbeforeittakesaction R 0 1to10 0seconds...

Page 55: ...one alarm BAND DEVIATION MANUAL Causesanalarmwheninmanualcontrol REMOTESP CausesanalarmwheninRemoteSetpoint RATE Selectsarate of changealarm D OFF Deactivatesthefirstalarm 2 ALM SRC 1 Selectsthesource...

Page 56: ...DEADBAND 1 Definesthedeadbandforalarm1 IfALM SRC 1 OUTPUT IfALM SRC 1 anyothertype R 0 1 to100 0 R 1to99999 D 2 D 2 6 ALM 1 OUT Selectstheoutputnumberforalarm1 D NONE 2 3 4 7 LATCHING 1 Definesthelat...

Page 57: ...Definesthetypeofalarmforalarm2 HIGHALRM LOWALARM HIGH LOW Separate High Low alarm setpoints in one alarm BAND DEVIATION MANUAL Causesanalarmwheninmanualcontrol REMOTESP CausesanalarmwheninRemoteSetpo...

Page 58: ...D 2 Definesthedeadbandforalarm2 IfALM SRC 2 OUTPUT IfALM SRC 2 anyothertype R 0 1 to100 0 R 1to99999 D 2 D 2 16 ALM 2 OUT Selectstheoutputnumberforalarm2 D NONE 2 3 4 17 LATCHING 2 Definesthelatchings...

Page 59: ...UT Defineswhetherarate of changealarmisinterpretedasalostorbrokenprocess variable causingatriptomanualoutput P V BREAK D NOACTION 23 RATE TIME Defines the time period over which a rate of change alarm...

Page 60: ...9999 Maximumvalueis BIASHIGH D 1000 8 BIAS HIGH Definesthehighestbiasvaluethatmaybeentered R 9999to99999 Minimumvalueis BIASLOW D 1000 9 RSP FIXED Defines what happens if remote setpoint is lost while...

Page 61: ...mping CTRL OUT Thisisthecontroloutputvalue 5 LOW RANGE 3 Definesthelowendoftherangeforoutput3inengineeringunits Doesnotappearfor typeCTRL OUT R 9999to99999 D Dependentontheprocessvariablerange 6 HI RA...

Page 62: ...finesthetypeofpretunealgorithmthatisavailable D TYPE1 Normallyusedwithslowerthermalprocesses TYPE2 Normally used with faster fluid or pressure processes TYPE3 Normallyusedwithlevelcontrolapplications...

Page 63: ...eted 9 NOISE BND Definesthenoisebandtobeusedbytheadaptivetuningalgorithm R 0 1 to10 oftheprocessvariablerange D 0 2 10 RESP TIME Definesresponsetimetobeusedbytheadaptivetuningalgorithm R 10to32000seco...

Page 64: ...CCW D OUTS OFF 4 POWER UP Thisdefinesthecontrolmodeuponpowerup MANUAL AUTOMATIC D LASTMODE Willpowerupinthesamemodepriortopower down PRETUNE WillPretuneoneverypowerup RecommendedforTYPE1pretuneonly R...

Page 65: ...he remote setpoint if avail able 9 NO OF SP Definesthenumberoflocalsetpoints upto8 tobestoredforselectionbyBCD binary coded decimal digital inputs or front SET PT key Only applicable whenarecipeisnotr...

Page 66: ...ingparameters D UNLOCKED LOCKED 8 RECIPES DefineslockoutstatusoftheRECIPE menu D UNLOCKED LOCKED 9 CONFIGURE Defineslockoutstatusoftheconfigurationparameters D UNLOCKED LOCKED SER COMM 1 STATION Defin...

Page 67: ...lues basedontheprocess StandardControl On OffControl VelocityPropControl 5to105 ON CW D LASTOUT D OFF CCW D OUTS OFF 7 SHED SP Thisdefinesthesetpointstatusifcommunicationsislost D LAST SP Continues to...

Page 68: ...her when a soak segment starts if GUAR SOAK START SEG or any timeduringasoaksegment ifGUAR SOAK WHOLESEG Ifthedeviation exceedsthisvalue guaranteedsoakwilloccur D OFF R 1to99999 decimal point defined...

Page 69: ...rinREC CONF menu If TIMEBASE HOURS MIN If TIME BASE MIN SEC D OFF D OFF R 00 01to99 59HR MN R 00 01to99 59MN SC 10 SOAK EV Defineswhicheventswillbeactivatedduringsoaksegment D NONE EVENT 1 EVENT 2 EVE...

Page 70: ...ignal 9 ANLG RNG 2 Secondoutputsignal 10 ANLG RNG 3 Thirdoutputsignal 11 ANLG RNG 4 Fourthoutputsignal 12 CONTACT1 Firstdigitalinputoperation 13 CONTACT2 Seconddigitalinputoperation 14 CONTACT3 Thirdd...

Page 71: ...oevent3 9 HOLDEVT Hold status last segment s event s PV1 INPUT Parameter Description Values 1 PV1 TYPE Sensor inputrangeforPV1 2 DEG F C K PV1temperatureunits 3 DECIMAL PV1decimalpointposition 4 LINEA...

Page 72: ...inputrangeforPV2 3 DECIMAL PV2decimalpointposition 4 LINEARIZE PV2inputlinearization 5 LOWRANGE EngineeringunitvalueforlowestPV2input 6 HIRANGE EngineeringunitvalueforhighestPV2input 7 FILTER Low pass...

Page 73: ...H INPUT 6thpointinputsignal 14 6TH PV 6thpointengineeringunitvalue 15 7TH INPUT 7thpointinputsignal 16 7TH PV 7thpointengineeringunitvalue 17 8TH INPUT 8thpointinputsignal 18 8TH PV 8thpointengineerin...

Page 74: ...trol 6 HIGHOUT Highestoutputvalueinautomaticcontrol 7 ACTION 2 Secondcontroloutputaction 8 P P TYPE Positionproportioningalgorithm 9 CCWTIME Counterclockwisemotorstroketime 10 CWTIME Clockwisemotorstr...

Page 75: ...m1powerupstatus 10 MESSAGE 1 9 charactermessageforwithalarm1 11 ALM TYPE 2 Alarm 2 type 12 ALM SRC 2 Valuemonitoredbyalarm 2 13 ALARMSP 2 Alarmsetpointforalarm2 exceptHIGH LOW 14A HIGHSP 2 Highalarmse...

Page 76: ...etpoint 7 BIASLOW Lowestbiasvaluethatmaybeentered 8 BIASHIGH Highestbiasvaluethatmaybeentered 9 RSP FIXED Remotesetpointrestorationstatus RETRANS Parameter Description Values 1 TYPE 2 Output2transmiss...

Page 77: ...rpretuneiscompletedoraborted 9 NOISEBND Noisebandforadaptivetuningalgorithm 10 RESP TIME Responsetimefortheadaptivetuningalgorithm 11 DEADTIME Waittimeforprocessinitiation POWERBACK SPECIAL Parameter...

Page 78: ...status of the RUN key 6 ALARMACK Lockout status of the ACK key 7 TUNING Lockoutstatusofthetuningparameters 8 RECIPES Lockout status of the RECIPE menu 9 CONFIGURE Lockoutstatusoftheconfigurationparam...

Page 79: ...K HYST Absolute value of the max deviation from setpoint for soak 5 RAMPRT Rate of rise or fall of setpoint during ramp segment 6 RAMPTM Time for ramp segment to reach soak setpoint 7 RAMPEV Eventsact...

Page 80: ...er under Manual Control CHAPTER6 TUNING OVERVIEW Theselftunefunctionofthe535consistsoftwodistinctcomponents Pretune and Adaptive Tune In addition you may choose from three type of Pretune TYPE 1 for s...

Page 81: ...P has to be 7 LOCALSP8 NO OF SP has to be 8 2 ADAPTIVE Activatestheselftunealgorithm upontransfertoautomaticcontrol Onlyal lowedtooperateduringsoaksegments D DISABLED ENABLED 3 PRETUNE Activatesthepre...

Page 82: ...10 DEADBAND 1 Definesthedeadbandforcontroloutput1whenusingon offcontrol R 1to99999inengineeringunits D 2 11 P PROP D B Definesthedeadbandsettingforaslidewirepositionproportioningoutput R 0 5to10 0 D 2...

Page 83: ...heremotesetpoint R 99 99to99 99 D 1 00 18 RSP BIAS Definesthebias additiveterm appliedtotheremotesetpoint R Any value in engineering units minimum is BIAS LOW maximum is BIAS HIGH D DependentontheBIAS...

Page 84: ...oreachsetofPID2through8 orequalsSPNUMBER REC NUMBER orSEG SELECT setupthefollowinggroupofparameters Xrepresentsthe PIDsetnumber astheyappearforeachsetofPID Thecontrollerdesig natesthevaluesfortheactiv...

Page 85: ...s 12B ON OFST 1 Offset for first output for on off applications 13A PID OFST 2 Offset for the second output for duplex applications 13B ON OFST 2 Offset for second output for on off applications 14 RE...

Page 86: ...al reset or load line for PID set 5 41 TRIP 5 Value that triggers a change to the 5th set of PID values 42 PROP BND 6 ProportionalbandforPIDset6 43 RESET 6 Integral time for PID set 6 44 RATE 6 Deriva...

Page 87: ...se Time Band Noise and the Dead Time values User has aborted PRETUNE before completion The Process variable went beyond the HI LIMIT or LOW LIMIT The Process variable went beyond the HI LIMIT or LOW L...

Page 88: ...ntwhenasoaksegmentstarts Ifthedeviation exceedsthisvalue guaranteedsoakwillstop the clock untilthedeviationisless thanthesoakhysteresis Thenthesoaksegmentwillbegin Inaddition ifthe deviationexceedsthe...

Page 89: ...retimedin hoursandminutesorinminutesandseconds Choicesare D HOURS MIN MIN SEC 4 ThenextparameterisRAMPUNIT Itdefinesthetimesunitforrampseg ments hours minormin sec orrateofchangerequiredtoreachsetpoin...

Page 90: ...pleted Choicesare D NONE R 1to ofconfiguredrecipes NOOUTPUT 4 The next parameter is IDLE SP It defines the setpoint to be used when the recipe starts or after it has completed Choices are D LAST SP us...

Page 91: ...er is SOAK SP 1 to 12 It defines the setpoint afterthecurrentrampsegment hascompleted Choicesare 9999to99999 R Dependentuponprocessvariablerange ThedecimalpointdefinedbytheDECIMALparameter 10 The next...

Page 92: ...riable HRS MIN MIN SEC Use this chart to set up your recipe s Ramp 1 END SETPOINT RATE RAMP TIME SOAK TIME SOAK HYS EVENT 1 EVENT 2 EVENT 3 PID SET Soak 1 Ramp 2 Soak 2 Ramp 3 Soak 3 Ramp 4 Soak 4 Ram...

Page 93: ...ResumeRecipe When activated a running recipe will be held at its current position Whendeactivated aheldrecipewillresumerunningfromitscurrent position RESETREC When activated a running or held recipe i...

Page 94: ...Inadditiontoproportionalcontrol it compensates for control errors due to fast load variations PID Proportionalplusintegralplusderivativecontrol Inadditionto proportionalcontrol itcompensatesforchange...

Page 95: ...the control setpoint that is twice the alarm setpoint Alarm occurs when the process variable travels outsideofthisband Thealarmisdependentonthecontrolsetpoint As the control setpoint changes the band...

Page 96: ...Anegativevaluespecifiesanega tiverate of change DoesnotapplytoHIGH LOWalarms HIGH SP 1 and HIGH SP 2 ForaHIGH LOWalarm definesthehighsetpointatwhichanalarmoc curs LOW SP 1 and LOW SP 2 For a HIGH LOW...

Page 97: ...slost Assignthisfunc tion to either Alarm 1 or Alarm 2 not both This action is in addition the selectedalarmtype additivealarmfunction OUTPUT ForaRATEalarm selectstheoutputaction Usetoobtainearlyindic...

Page 98: ...ACK 1 DISABLED POWER UP 1 ALARM PARAMETER SETTINGS OUTPUT N ALM RLY ON N 2 to 4 ALM TYPE 1 DEVIATION ALM 1 OUT N N 2 to 4 LATCHING LATCH ACK 1 ENABLED ALARM SP 1 0 TIME IN ALARM CONDITION MAY ACKNOWL...

Page 99: ...forPIDOFST 1 orONOFST 1 andPIDOFST 2 orONOFST 2 Theseparametersallowtheusertoindependentlyoffsetthepointatwhich output1andoutput2becomeactive PIDOFSETunitsareinpercent of control output ON OFST is in...

Page 100: ...s cooling WhenusingPIDcontrol the535controlleractuallydisplaysthePIDoutput To relate this output to the actual physical output locate the PID output on the horizontalaxis Drawaverticallineatthatpoint...

Page 101: ...Heat Out 2 Cool Out 2 0 0 Out 1 Figure 7 6 Duplex with a gap between outputs Duplex with 2 reverse acting outputs Two reverse acting outputs with no offset no restrictive output limits and a neutralre...

Page 102: ...estrictivehighandlowoutputlimits with PID control Thiscombinationofoffsetsresultsinanoverlapwherebothoutputsareactive simultaneously when the PID output is around 50 The output limits are applied dire...

Page 103: ...ive gain setting of 2 0 curve 1 results in output 2 reaching its maximum value at a PID output of 25 A relative gain setting of 1 0 results in output 2 reachingitsmaximumvalueataPIDoutputof0 Arelative...

Page 104: ...meter should be set to 100 8 Scrollto OPENF B Openfeedback Entertheohmvaluewhentheactua tor is fully open 0 to 1050 ohms 9 Scrollto CLOSEF B Closedfeedback Entertheohmvaluewhentheac tuator is fully cl...

Page 105: ...EAK a digital input closure DES OUTPT a power up sequence PWR UP OUT or lost communications SHED OUT In these cases the outputcanbesetto remainatitslastvaluewithbothrelaysde energized OUTS OFF rotatef...

Page 106: ...on feature may be used to transmit a milliamp signal correspondingtotheprocessvariable targetsetpoint controloutput oractual setpoint to another device A common application is to use it to record one...

Page 107: ...rdetectsthehardwaretype andsuppliestheappropriatesoftware menus seethesectiononparametersinChatper5 Thereare14contacttypes for the up to 5 digital inputs SeeSectionAfor digital input options when usin...

Page 108: ...thedigitalinputremainsclosed itdoesnot continue to immediately acknowledge alarms as they become active RST INHBT ResetInhibition Closinginputdeactivates I integral term regard less of the PID values...

Page 109: ...tisselectedthroughthekeyboard thekeyboard selectiontakesprecedence J REMOTE SETPOINT Remote setpoint limits are the same as setpoint limits Hardware Configuration The optional feature is available onl...

Page 110: ...ed local setpoint 4 To link the PID sets to the corresponding local setpoint Set NO OF PID to SP NUMBER For details on multiple sets of PID refer to the next section in this chapter Basic Operating Pr...

Page 111: ...ttrippointisalsoactivewhen thetripvariableislessthanthetripvalue Theusercansetthelowesttrip point thelowendoftheprocessvariablerange butthisisnotrequired A digital input can be set to trip to the seco...

Page 112: ...rtionalBand ResetandRate P I and D values anddeadtimeare calculated When usingTYPE2 orTYPE 3 Pretune the Noise Band NOISEBND and Response Time RESP TIME will also be calculated In order to run this al...

Page 113: ...must complete its calculations before it is aborted The first time a pretune is performed set TIMEOUT to its maximum value Make note of the length of the pretune cycle Then adjust TIMEOUT to a value...

Page 114: ...BUMP ADAPTIVE SP A to B is a 5 second noise band measurement B to C is an impulse to determine initial PID values and response time C is Pretune completed so Adaptive PID control begins if ENABLED Hi...

Page 115: ...toautomaticcontroluponcompletion of Pretune if set to do so or upon manual transfer Figure 7 13 illustrates the operation of Pretunes TYPE 2 and TYPE 3 with AdaptiveTune Adaptive Tune by Itself 1 Go t...

Page 116: ...ntroller will not retune itself With too large a noise band important disturbances will be ignored and the controller will be indifferenttosluggishandoscillatorybehavior Noisebandsettingsaregenerallyb...

Page 117: ...ID set is tied to thecorrespondinglocalsetpoint theactivePIDsetvalueswillchangewiththe local setpoint EachPIDsethas5parametersthatcontrolitsfunction proportionalband reset rate manualreset orloadline...

Page 118: ...he target setpoint Theramp to setpointfunctionistriggeredbyoneofthreeconditions 1 Upon power up if the 535 powers up in automatic control then the setpoint willrampfromtheprocessvariablevaluetothesetp...

Page 119: ...neeringunitscorrespondingtoaparticularvoltageor currentinput Software Configuration 1 Go to the PV1 INPUT menu 2 Settheparameter LINEARIZEto CUSTOM 3 Go to the CUST LINR menu 4 Enter values for the 1S...

Page 120: ...ion gradually shifts the proportional band to eliminate offset between the setpoint and the process In this case load line provides an initial shift at which the reset action begins Loadlineisadjusted...

Page 121: ...fullaccess Thesecurityfeatureisreactivated afteroneminuteofkeypadinactivity Ifthesecuritycodeisforgtton thesecurity featurecanstillbeoverridden The security override code is 62647 Storethisnumberinase...

Page 122: ...RC virtually ensures the integrity of any data read by the 535 Through communications thereisaccesstoeverySetup TuningandOperatingparameter Fordetailson the535protocol contactaapplicationengineer Hard...

Page 123: ...marycontrolledvariable Thissecondvariableisonethatmore quickly reflects any changes in the process environment Cascadecontrolinvolvesinstallingonefeedbackloopwithinanother asinFigure 7 20 Thissecondlo...

Page 124: ...selfisnotconstant Fluctuationsinthepressureofthesteam supply cause fluctuations in the temperature of the steam within the heat exchanger So the process liquid s temperature begins to rise but it take...

Page 125: ...ocorrespondtothe0 to 100 outputrangeofUnit 1 d Wire the control output of Unit 1 to the remote setpoint input of Unit 2 as shown in Figure 7 21 e Wheninoperation Unit 2mustbeunderremotesetpointcontrol...

Page 126: ...tpoint input of the 535 For this example as shown in Figure 7 22 we would set RSP RATIO to 2 0 If the flow of Material B is measured at 50 gallons minute the effective remote setpointvaluewouldbe2time...

Page 127: ...oftware Configuration 1 Make sure that the range of both inputs matches the range of the correspondingtransmitter a Go to the PV1 INPUT menu b Set theHI RANGEandLOWRANGEparameters c Go to the REM SETP...

Page 128: ...TO TRIP TRIP DEV DES OUTPT PWR UP SP NO OF SP POWER UP PWR UP REC PWR UP RUN PWR UP OUT TUNING BAUD RATE CRC SHED TIME SHED MODE SHED OUT ANLG RNG 2 ANLG RNG 1 ANLG RNG 3 CONTACT 1 CONTACT 4 CONTACT 5...

Page 129: ...ELECT ADAPTIVE CYCLE TM 1 MAN RST 1 DEADBAND 1 PID OFST 1 RATE 1 RESET 1 PROP BND 1 PRETUNE POWR BACK P PROP D B PID OFST 2 REL GAIN 2 PID TRIP TRIP 1 RATE 2 MAN RST 2 RESET 2 PROP BND 2 RATE 2 MAN RS...

Page 130: ...35722 OptionCircuitBoardw setof5DigitalContacts SlidewireFeedback 535723 EPROMwithoutRemoteSetpointOption 535740 EPROMwithRemoteSetpointOption 535741 LithiumBattery 093128 JumperKit SetofAllJumperConn...

Page 131: ...etting action due to electrical noise on powerline PID values not set properly APPENDIX3 TROUBLESHOOTING Check power source and wiring Correct wiring Check wiring replace fuse Remove unit from case an...

Page 132: ...en the unit is powered up for the first time or if the software version is changed Indicates that the calibration data has been lost Occurs if all the memory has been erased When the process variable...

Page 133: ...Move Jumpers Power Up PRESS ACK PV2 20mA Attach 20mA to PV1 Press ACK Attach 20mA to PV2 Press ACK If mA calibration values are OK If mA calibration values are out of range APPENDIX4 CALIBRATION Toma...

Page 134: ...mperslocationsmarkedPV1and 2ndneartheedgeconnector Repositionbothjumperconnectorsinthe2ndlo cation onto pins for V and TC as shown inFigureA4 3 4 Connecthookupwiresbetweenterminals31and32andthemultime...

Page 135: ...MENU keyuntilthedisplayindicatesCALIBRATECOLDJUNC 4 Press theACKkey ThedisplayshouldshowPV 150CPRESSACK 5 Connect both pairs of T C wires in parallel do not daisy chain to a Type T thermocouplecalibra...

Page 136: ...13 Letthecontrollerwarmupforanadditional5minutes keepinthenormalhori zontalposition Makesurethecurrentisflowing thenpressACKtocalibrate thePV2input 14 IfthecontrollerbriefledisplaysmACALIB COMPLETED...

Page 137: ...eoutputtobe calibrated seeFigureA4 9 The3rd displayshouldread4mA Themultimetershouldreadavaluecloseto4 00 9 Wait one minute Use and and FAST on the controller to change the meter s display to exactly...

Page 138: ...on mode 1 Powerdownthe545controllerandplacetheinputjumpersinthedesiredposi tion refertoFigureA4 2andFigureA4 7 2 Replacetheprocessvariable PV1orPV2 inputsignalwithasuitablemilliamp calibrationdevice 3...

Page 139: ...e tune Three pretune types are available TYPE 1 for slow thermal processes TYPE 2 for fast fluid or pressure applications and TYPE 3 for level control applications Adaptive tune Our exclusive POWERTUN...

Page 140: ...electable for upscale or downscale INPUT FILTER Single pole lowpass digital filter with selectable time constant from 0 to 120 seconds CALIBRATION Comes fully calibrated from the factory and continuou...

Page 141: ...able if output modules are installed in the first and second output sockets Position proportioning control with feedback is available if mechani cal or solid state relay modules are installed in the f...

Page 142: ...features DIGITAL DISPLAYS Upper display Five digit seven segment Used exclusively for displaying the process variable value Height is 15 mm 0 6 in 2nd display nine character 14 segment alphanumeric U...

Page 143: ...s minutes If rate based the setpoint must be reached at a rate between 9999 and 99999 engineering units per second or per minute DUAL TIME RATE Two modes are available Hour Minutes or Minutes Seconds...

Page 144: ...tion each decimal digit is represented by four binary bits calibration The act of adjustment or verification of the controller unit by comparison of the unit s reading and standards of known accuracy...

Page 145: ...change the output from full ON to full OFF hunting Oscillation or fluctuation of process temperature between setpoint and process variable icons Indicators on the face of the controller input Process...

Page 146: ...erence in temperature between the setpoint and the actual process temperature Also the adjustment to actual input temperature and to the temperature values the controller uses tor display and control...

Page 147: ...troller setpoint An input variable which sets the desired value of a controlled variable setpoint actual The desired value of a controlled variable that the controller is currently acting upon setpoin...

Page 148: ...ansmitter 4 wire A device used to transmit data via a current loop or a DC voltage A 4 wire transmitter uses 2 wires for data and 2 wires for power triac Solid state switching device used to switch al...

Page 149: ...d Referenced Output 2 Iso Ground Referenced Output 3 ISO Ground Referenced Output 4 Iso Ground Referenced RS485 Serial Communications Interface APPENDIX7 ISOLATION BLOCK DIAGRAM 1 Each of the three gr...

Page 150: ...535 PROF User s Manual Appendix 7 A 23 IsolationBlockDiagram...

Page 151: ...YER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANYBUYEROFGOODSORSERVICESFROMTHECOMPANYAGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BR...

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