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MOOG

Manual IMI220-145D001

Parison Controller

Summary of Contents for IMI220-145D001

Page 1: ...MOOG Manual IMI220 145D001 Parison Controller...

Page 2: ...nfrassine 29th May 2006 MAN145 UM A03B EN IMI220 145A003 3 01 3 02 sverga nfrassine June 2006 MAN145 UM B01A EN IMI220 145B001 3 04 3 05 4 01 4 02 4 03 4 04 4 05 sverga nfrassine June 2010 MAN145 UM C...

Page 3: ...ld adage An ounce of prevention can definitely apply here If using a separate enclosure or not thoughtful layout of components is quite important Remember for future troubleshooting it is important to...

Page 4: ...liable hydraulic system operation Dirt silt and sludge in the system increase operating temperatures by decreasing heat exchanger efficiency and create excessive wear on pumps directional and relief v...

Page 5: ...gestions are offered concerning plumbing Try to keep the overall length of the controlled port lines as close to equal as possible Keep the servo valve manifold as close to the programming cylinders a...

Page 6: ...mmended that the system be flushed every time the reservoir is drained and refilled a cylinder is replaced or a pump or any other major hydraulic component on the machine is replaced The first step in...

Page 7: ...il overheating and breaking down Most standard petroleum based hydraulic fluids begin to reach their temperature specification somewhere between 130 and 150 degrees Fahrenheit between 55 and 65 degree...

Page 8: ...the transducer body Mountings for both core and transducer body must be rigid There should be no free play in any of the brackets and the brackets should be made of a stiff material which will not ben...

Page 9: ...uld be observed when mounting linear position transducers The pot body and shaft must be as parallel to the push out ram as possible This will prevent side loading of the transducer shaft and prematur...

Page 10: ...e Panel Operator is the place where all the interactions happen between the operator and the Parison Controller The Operative Panel is constituted by a LCD TFT 10 4 inches touch screen and by groups o...

Page 11: ...ton allows to enter the Parison field and edit the profile The button LED is ON Push the Edit button again to end the Parison editing The button LED turns OFF X10 Increase the sensitivity of the entry...

Page 12: ...vergent Lit when Divergent die is selected Normally it is reported to the head number 1 If the work page visualizes another head this led reports to this same head Convergent Lit when Convergent die i...

Page 13: ...o the Technical level or a Resp level password Text right bottom yellow Shows the current level state Lock No password inserted Acc Resp Access Responsible Level on For changing this password enter in...

Page 14: ...text list fields rotate Entry Knob one or more times to scroll forward or one or more times to scroll backward until desired text is displayed Press Set key to accept the change Alphanumeric fields I...

Page 15: ...erpolation can be selected in a different way for each area available between a master and the next one The parison field besides showing current profile can display the offset between programmed prof...

Page 16: ...selection drag the selection up and down If an area is selected it is possible to move it if the motion meets a master it will be cancelled It is possible to select F6 how the Knob has to work Rotate...

Page 17: ...ssing the Set Key When the serial marker panel is visible set the parameter to ON in Setup Machine Page the following operations are possible modify the serial marker using F5 to set Vertical arrows t...

Page 18: ...input calibration should be made in this way It is possible to indicate a voltage to be applied on extrusion control output and activate empty accumulator calibration procedure The system automaticall...

Page 19: ...g Access to levels 2 and 3 is password protected Level 2 persists at power down and power up while level 3 does not 2 5 5 Keyboard test page From the input output page and in manual mode digital input...

Page 20: ...continuous extrusion with independent profiles in continuous extrusion with unique profile with accumulator position time accumulator In the following figures it is possible to evaluate all the config...

Page 21: ...ependent profiles there are 2 command sets to make regulators 1 and 2 running independently from regulators 3 and 4 In this way it is possible to have a completely synchronized operation of both parts...

Page 22: ...m 1 to 4 and one unique profile drives all of them The profile issue for all the regulators is with digital input START1 There is only one work page Profile and more setup page of setup for the calibr...

Page 23: ...srl Bergamo MAN145 UM D01A EN 23 Figure 22 Example alternate profile Profile 1 and Profile 2 work with output head 1 in alternate mode The Profile 1 starts with Start group 1 and the profile 2 starts...

Page 24: ...PARISON CONTROLLER moog 24 MAN145 UM D01A EN Moog Italiana srl Bergamo 2 5 8 Position Accumulator Figure 25...

Page 25: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 25 Figure 26...

Page 26: ...erated by a fixed setpoint Cycle time automatic correction enabled the time between rising edge of Start1 signal and its falling edge it is measured this time becomes the setpoint for the profile gene...

Page 27: ...o each head anyone of the 8 profiles available The 8 profiles can be displayed modified and copied if they are not already assigned to some head in the Edit page In this page it is possible to know wh...

Page 28: ...IVER Place 4 Card IMI220 6100A001 16 Digital Input card 24Vdc Place 5 Card IMI220 6150A001 16 Digital Output 24V 0 5A card Place 6 Card IMI220 6200A001 4 Analog Input 16 Bit Place 7 Card IMI220 6260A0...

Page 29: ...Rely Common 3 24V 4 GND 5 Earth Figure 31 System label Description of the position of the USB and video connectors PWR SUPPLY Power Supply of the display USB1 front USB device USB2 not to use KEYB LVD...

Page 30: ...utomatic or manual mode 17 Piece discard Decrease of produced pieces caused by a rejection 18 Not used 19 Not used 20 GND 3 3 Digital Output Card IMI220 6150A001 Pin n Name Description 1 24V Supply vo...

Page 31: ...nalog input 4 18 PE Ground pin for connecting ground and shield 19 VR4 10V reference voltage for sensors 20 0VR4 0V reference voltage return line 3 5 Analog Output Card IMI220 6260A001 Pin n Name Desc...

Page 32: ...a 500 resistor to convert the current signal into a voltage signal that can be connected to the analog input card The following drawings help to clarify this application note that one side of the resi...

Page 33: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 33 Wiring for Digital Input Output and Power Supply...

Page 34: ...PARISON CONTROLLER moog 34 MAN145 UM D01A EN Moog Italiana srl Bergamo Wiring for continuous extrusion with Moog servo actuator cable L081 016 Integrated Electronic Type 15Vdc...

Page 35: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 35 Wiring for continuous extrusion with Moog servo actuator cable L081 018 Integrated Electronic Type 15Vdc...

Page 36: ...PARISON CONTROLLER moog 36 MAN145 UM D01A EN Moog Italiana srl Bergamo Wiring for continuous extrusion with Moog servo actuator in current Integrated Electronic Type 24Vdc...

Page 37: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 37 Wiring for accumulator head with Moog servo actuator Integrated Electronic Type 15Vdc...

Page 38: ...PARISON CONTROLLER moog 38 MAN145 UM D01A EN Moog Italiana srl Bergamo Wiring for accumulator head with Moog servo actuator Integrated Electronic Type 24Vdc...

Page 39: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 39 Wiring for continuous extrusion with customer actuator...

Page 40: ...PARISON CONTROLLER moog 40 MAN145 UM D01A EN Moog Italiana srl Bergamo Wiring for accumulator head with customer actuator...

Page 41: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 41 Wiring for continuous extrusion with Moog actuator With DCDT Type...

Page 42: ...PARISON CONTROLLER moog 42 MAN145 UM D01A EN Moog Italiana srl Bergamo Wiring for accumulator head with Moog actuator With DCDT Type...

Page 43: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 43 Wiring for continuous extrusion Moog EMA L875 XXX...

Page 44: ...PARISON CONTROLLER moog 44 MAN145 UM D01A EN Moog Italiana srl Bergamo 3 7 Terminal measures Figure 36 UNIT mm...

Page 45: ...PARISON CONTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 45 Figure 37 UNIT mm...

Page 46: ...PARISON CONTROLLER moog 46 MAN145 UM D01A EN Moog Italiana srl Bergamo Figure 38 UNIT mm...

Page 47: ...lative keyboard press Ent key to confirm the entry press Esc key to abandon the insertion 4 1 2 Date Change Figure 40 With Technician or Responsible password the fields date actual time and data forma...

Page 48: ...and display the Parison profiles Profile 2 Setup and display the alternate profiles Work head 3 Setup and display the Parison profiles Work head 4 Setup and display the Parison profiles Accumulator Se...

Page 49: ...f turning on and off the heating It is possible to access the Timer Switch page only if on Setup Machine Page you set Management timer switch ON Production Production data management It is possible to...

Page 50: ...og 50 MAN145 UM D01A EN Moog Italiana srl Bergamo Setup Machine Setup the machine configuration It is possible to access the machine setup page only if you insert a password of Technician level Main M...

Page 51: ...machine that will be connected ATTENTION to modify some parameters the digital input number 13 machine in automatic mode has to be OFF This operation is permitted only if the machine is in manual mod...

Page 52: ...rent language Select the visualization language The following languages are available English Italian German French Spanish Portuguese Danish Russian Turkish Greek Chinese Japanese Number synchronisms...

Page 53: ...s assignment not visible when Alternate parison is enabled Enable the visualization of the Edit Profile page and the possibility to assign different profiles to each head from 1 to 8 Management timer...

Page 54: ...PARISON CONTROLLER moog 54 MAN145 UM D01A EN Moog Italiana srl Bergamo...

Page 55: ...rgamo MAN145 UM D01A EN 55 4 3 7 Function Keys SET MAC2 Select Setup page 2 PREV NEXT Fast selection of the next or previous Setup page The next and previous Setup Page depends on the current machine...

Page 56: ...die gap position at the end of extrusion Auto change page with alternate parison Enable the automatic selection of profile 1 and profile 2 pages With Start 1 signal profile 1 page is selected with Sta...

Page 57: ...rgamo MAN145 UM D01A EN 57 4 4 2 Function Keys SET MAC Select Setup page 1 PREV NEXT Fast selection of the next or previous Setup page The next and previous Setup pages depend on the current machine c...

Page 58: ...zontal ruler Percentage scale from 1 to 100 max Default number is 100 but if Autorange profile in Setup Machine Page is enabled the horizontal ruler is resized Serial Marker Vertical logical state dia...

Page 59: ...ows Shows the vertical arrows active function chapter 2 5 4 Knob Shows the entry knob active function chapter 2 5 4 4 5 3 Cycle parameters Figure 50 Cycle time Displays in yellow the Parison cycle tim...

Page 60: ...and the machine is in manual mode This command activated during the issuing of a profile becomes active only at the end of the same profile The buttons that control this function are toggle type TOOLI...

Page 61: ...lation between two masters the interpolation type visualized corresponds to the area where the cursor is placed The smooth parameter is included between 0 5 and 2 0 with step 0 1 Figure 54 Linear Inte...

Page 62: ...re the cursor is placed Figure 56 Parabolic 1 parabola with tangent 0 on start point Interpolation between two masters the interpolation type visualized corresponds to the area where the cursor is pla...

Page 63: ...When a control channel is configured for this function some of the parameters available for a normal parison head are meaningless and therefore are not visible both in the setup and working pages Fig...

Page 64: ...RROWS Selects how the Vertical Arrows have to work Move cursor move the cursor up and down Next master move the cursor on the master Drag master drag the master up and down Next marker move the cursor...

Page 65: ...he input value is calibrated in range 0 100 00 through the definition of upper stroke voltage and lower stroke voltage In case of intelligent actuators the calibration points are set to 0 mV and 10000...

Page 66: ...e input is OK and it is possible to perform the calibration in close loop If the bar graphs are moving in opposite directions reverse the input polarity by inverting the parameter Inv input in the hea...

Page 67: ...work mode the polarity is derived by the values of Vup and Vdown and the polarity reversal parameter is ignored Select open loop calibration Verify UP DOWN movement Moveme nt OK Verify bar graphs mov...

Page 68: ...record the relevant V Up and V Down values When the automatic calibration is finished the controller switches to Work mode Start to automatically start the procedure that moves the actuator down inte...

Page 69: ...ical limit has been reached and confirms The position setpoint is set by generating ramp signals increasing in per second MANUAL CLOSED LOOP CALIBRATION WITH INTELLIGENT ACTUATORS It automatically gen...

Page 70: ...e the Auto run Only for demonstration When the regulator auto run is active the profile generation starts immediately after the previous profile is complete without waiting for a new start signal Cycl...

Page 71: ...ivisor of the formula to calculate the output command the divisor allows to insert the parameters PID with different resolutions OUT KP DEV KI integral add DEV KD derivate DEV DIV DEV Actual Value Set...

Page 72: ...Select Setup 2 Head 1 page D D Select die type Divergent and mobile part Die C D Select die type Convergent and mobile part Die D M Select die type Divergent and mobile part Mandrel C M Select die ty...

Page 73: ...proportional correction is calculated The correction is made by changing the additional weight value on the regulator Trim A single photocell drives all the regulators 4 7 1 Control length parameters...

Page 74: ...n is the Maximum correction Correction type Nothing No correction is made Figure 69 4 7 2 Correction Figure 70 Actual point current point Photocell point working point triggered by the photocell signa...

Page 75: ...ER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 75 4 7 3 Function Keys HEAD 1 Select Head page SETUP 1 Select Setup 1 Head 1 page NEXT Fast selection of the next or previous setup pages MENU 1 Sel...

Page 76: ...utput command stays at the value of the last point The output stays in this condition even if the actual profile point goes back below the last point The heads position follows backward its profile in...

Page 77: ...parameters Figure 73 Point The yellow value shows the actual point during the movement it follows the red bar graph on the right side of the parison field The green value shows the position of the cur...

Page 78: ...setup page these three parameters can be modified in the following ways Setting Free Priority End filling The priority parameter End filling is fixed when you change Volume of filling Priority End ext...

Page 79: ...w fields without background colour show the real end of filling and end of extrusion values in case of the start correction is enabled The led shows if the accumulator is in end of filling position or...

Page 80: ...n Keys SETUP yellow Disable black Select accumulator Setup page CLEAR Clear all the profile INTERPOLATION Change the interpolation COPY Copy the profile placed on Head 1 in the extrusion speed profile...

Page 81: ...control Using manual movements the accumulator should be brought to empty and full position and it is possible to manually confirm the two positions The analogical input referred to 100 V Full has to...

Page 82: ...og Output Inc Up determines the slope ramp towards Max value Inc Down determines the slope ramp towards Min value The accumulator uses analog Input 4 to read the position and analog Output 4 to drive...

Page 83: ...ers defining machine filling and extrusion or there are any limitations It is possible to select among 1 Free entry of end of filling point volume end of extrusion point 2 Entry of end of extrusion po...

Page 84: ...choose the divisor of the formula see Setup Head Dead band positive Value added to the output already calculated by the PID controller to eliminate the dead band Range 0 5000 mV or max value mA Dead b...

Page 85: ...y an analog or digital command In case of analog command the output voltage of a channel is the speed setpoint In case of a digital command two digital outputs allow increase or decrease of speed Extr...

Page 86: ...extruder Point for control if enabled Control length profile Show the point for control Point if enabled Control length profile Current point from select head or point of accumulator extrusion Last c...

Page 87: ...e extruder type Number combined head Only with continuous extrusion and control length profile enabled Select the number of the Head associated to the Extruder 1 to 4 4 11 2 Input Calibration Figure 8...

Page 88: ...on or time accumulation head the error is calculated between photocell and a programmed point or between photocell and die ready The error is expressed in points If extruder speed is enabled and the e...

Page 89: ...d error in point or in percentage Maximum correction Correction to be applied if the calculated error is greater of the maximum error Maximum correction applied at the velocity setpoint Correction typ...

Page 90: ...th profile enabled select the number of the Head associated to the Extruder 1 to 4 Figure 94 Maximum duration inc dec maximum duration in millisecond of the increment or decrement Errors lower than de...

Page 91: ...LER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 91 Figure 95 See Analogical extruder setup 4 12 1 Function Keys EXTR 1 Enter the Extruder page NEXT Enter the next or previous Setup page MENU 1 Go...

Page 92: ...ed only if in the Setup Machine Page the field Management timer switch is ON Manage Timer Switch for temperature control The time switch allows defining for each weekday a time interval defined by a s...

Page 93: ...2 Weekly start and stop time Figure 98 The input is enabled from Responsible level Time ON Insert the start time Hours and minutes for every day of the week Time OFF Insert the stop time Hours and min...

Page 94: ...tart profile group 1 Digital Input number 1 Photocell parison group 1 Digital Input number 2 Mould ready group 1 Digital Input number 3 Purge group 1 Digital Input number 4 Start profile group 2 Digit...

Page 95: ...Output number 10 Increment extruder 2 Digital Output number 11 Decrement extruder 2 Digital Output number 12 Enable timer switch Digital Output number 13 End production Digital Output number 14 Alarm...

Page 96: ...re is also a lacking pieces counter the difference between pieces produced and good pieces The time needed to complete the production is available At the end of production End of Production output is...

Page 97: ...Bergamo MAN145 UM D01A EN 97 Pieces discard Discarded pieces Pieces lacking Lacking pieces Time completion Lacking time for end production Estimated end Estimated date and hour of end production 4 15...

Page 98: ...ine it is possible to see where the displayed profile is already active 4 16 1 Copy in the profile Copy in the profiles Pressing the function key F7 the profile currently visualized is copied in the s...

Page 99: ...NTROLLER moog Moog Italiana srl Bergamo MAN145 UM D01A EN 99 4 16 3 Function Keys COPY The profile currently visualized is copied in the profile showed in the field Copy in the profiles MENU 2 Go to m...

Page 100: ...vel it is possible to select the recipe type choosing between Product Configuration or both With Responsible level it is possible to use only Product recipe The PRD file contains data relating to the...

Page 101: ...ile dimension in bytes Last updating Last date and time of saving file With the files saved on the USB it is possible modify the order by pressing on the softkey Name and Last Updating 4 17 3 Copy Rec...

Page 102: ...formation related to the selected recipe and then decide if to load or not this recipe The softkey info also copies the name of the selected recipe into the Recipe name Figure 113 4 17 5 Function Keys...

Page 103: ...types of colours that differentiate the importance of the alarms red used for important errors and purple used for less important errors Cod Number code alarm On Alarm activation Time Off Alarm deact...

Page 104: ...s set in Accumulator Position and the limits of calibration are equal V Full and V Empty at Setup Accumulator Page 007 Extruder 1 not calibrated Active if in Extruder setup 1 Page if Extruder 1 is pre...

Page 105: ...ion or Automatic Calibration 028 Head 4 not worked Active when in Setup 1 Head 4 Page if Head 4 is enable the Operation is different to Work Open Loop or Manual Calibration or Automatic Calibration 02...

Page 106: ...tive if the analog input 1 is greater or equal 10000 mV and Feedback Actuator on Setup 1 Head 1 Page is OFF the analog input 1 is greater or equal 10000 mV and Feedback Actuator on Setup 1 Head 1 Page...

Page 107: ...D01A EN 107 046 Machine not in automatic Active if the Digital Input number 13 Machine in automatic is OFF 047 Unloaded battery Active with unloaded battery 4 18 3 Function Keys DELETE Delete all the...

Page 108: ...USB the selected page Pressing the softkey the page will change automatically and will appear the following bitmap on every pages When the bitmap disappear the file is saved on USB ATTENTION don t ch...

Page 109: ...n field 15 2 4 1 Field appearance 15 2 4 2 Editing profile 15 2 4 3 Normal functioning 15 2 4 4 Other possibilities 16 2 4 5 Other function keys possibilities 17 2 5 Functionality 17 2 5 1 Safe Condit...

Page 110: ...Die type 69 4 6 4 Run parameters 70 4 6 5 Regulator parameters 70 4 6 6 Head Setup for PWDS 71 4 6 7 Function Keys 72 4 7 Head Setup 2 73 4 7 1 Control length parameters 73 4 7 2 Correction 74 4 7 3 F...

Page 111: ...4 14 5 Function Keys 95 4 15 Production 96 4 15 1 Production Parameters 96 4 15 2 Function Keys 97 4 16 Edit Profile 98 4 16 1 Copy in the profile 98 4 16 2 Active profiles on heads 98 4 16 3 Functio...

Page 112: ...PARISON CONTROLLER moog 112 MAN145 UM D01A EN Moog Italiana srl Bergamo The Moog reserves the right to change data without prior notice...

Page 113: ...and Italy Japan Korea Luxembourg Norway Russian Singapore South Africa Spain Sweden United Kingdom USA MOOG MOOG ITALIANA Bergamo Viale 1 Maggio n 10 24030 Presezzo BG ITALY Tel 39 0 35 43 014 11 Fax...

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