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Specification and Adjustment Manual - ARDAC IBA5

Document Number 44X501R2 – March 15, 2004

6-2

NETPLEX INTERFACE BOARD:

Converts optically isolated input and output signals from the IBA5 to RS-232 levels compatible with a personal
computer serial port.

Facilitates “bench mode” operation when used with Host Simulator software.

NETPLEX Y-HARNESS: (Integrated with 2x6434 after 1998)

Connects to the acceptor 4-pin Signal connector.
Connects to the acceptor 5-pin I/O connector.
Connects to the CAPS board 9-pin connector.

CONNECTOR PINOUT

CAPS 9-PIN MOLEX

Pin 1

+13V Supply

Pin 2

Enable LED

Pin 3

Ground

Pin 4

NET Receive Data

Pin 5

Unused

Pin 6

RESET

Pin 7

+13V Supply

Pin 8

Ground

Pin 9

NET Transmit Data

Figure 6-2 2x6483 NETPLEX “Y” Cable (Integrated on newer models)

Summary of Contents for Ardac IBA5

Page 1: ...Specification and Adjustment Manual Ardac Imbedded Bill Acceptor System 5 Ardac IBA5 Document Number 44X501R2 BANKNOTE ACCEPTORS IN OVER 80 COUNTRIES AROUND THE WORLD...

Page 2: ...or damages incurred through their use even if advised of such possibility Any risks are assumed completely by the user This document contains company confidential proprietary information which may not...

Page 3: ...re Into An EPROM 2 3 EPROM Removal and Replacement 2 4 Check The DIP Switch Settings And Re set As Required 2 5 Insert Stacker Module Into The Chassis 2 5 Insert Note Acceptor Module 2 5 System Power...

Page 4: ...nd 4 4 Host Software Main Screen Display 4 5 Commands 4 5 From Host 4 5 From Acceptor 4 5 Communications 4 6 Status Line 4 6 Message Window 4 6 Options menu 4 6 Netplex host simulator set up 4 7 4B DI...

Page 5: ...nch mode operations 6 5 To show calibration voltages 6 6 7 Recommended Spare Parts and Diagrams 7 1 Introduction 7 1 Service And Replacement Parts Manual 7 1 Spare Parts Recommendation 7 1 Board Locat...

Page 6: ...ker and mounting chassis These three modules and other system components are identified and illustrated in Figure 1 1 The IBA5 offers world capability and can be used for any country or currency set w...

Page 7: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 1 2 Figure 1 1 IBA5 System Components...

Page 8: ...secures the acceptor and stacker in precise alignment in the host It contains a read only memory to store and communicate its specific chassis ID number The stacker home sensor and system wiring harne...

Page 9: ...rdac Description 62544190 77x214 IBA5 System Complete with plastic cassette and no smart function 62544290 77x215 IBA5 System Complete with metal cassette and no smart function 62544390 2x7283 Chassis...

Page 10: ...handling stacking and communication with the host Output signals indicate note denomination and acceptor status Two drive motors in the acceptor drive the acceptor and the cassette stacker components...

Page 11: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 1 6 Figure 1 2 Phantom view Top Front and Sides...

Page 12: ...5 Mating connector 35x436 2 with 35x434 crimp terminals STATUS MONITOR CONNECTOR 4 pin Molex 701 07 0004 Mating Connector 35x592 04 Pins 35x593 DIAGNOSTIC CONNECTIONS 1 The 4 pin and 5 pin connectors...

Page 13: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 1 8...

Page 14: ...power supply and Host I O or Money Controls Host Simulator connections Connector Specifications Figure 1 5 shows the pin outs of the main chassis to note acceptor connections These connectors appear a...

Page 15: ...N FUNCTION HARNESS COLOR 1 M Reset White Yellow 2 Net Ground White Gray 3 Stacker Present White Red 4 Enable Ready LED Gray 5 Net VDC Red 6 Caps In Violet 7 Ground Green 8 Caps Green 9 Caps Yellow 10...

Page 16: ...Money Controls Part Numbers 35x592 housing with 35x593 pins Figure 1 6 Two pin Power Connector 5 PIN HOST COMMUNICATIONS CONNECTOR PIN FUNCTION HARNESS COLOR 1 M Reset White Yellow 2 Net Transmit Whit...

Page 17: ...1 12 4 PIN SYSTEM MONITOR CONNECTOR PIN FUNCTION COLOR 1 13VDC White Orange 2 Enable LED Gray 3 Ground Green 4 Stacker Present White Red Money Controls Part Numbers 35x592 4 housing with 35x593 pins...

Page 18: ...mation is provided for the sake of completeness only Connection to the CAPS interface is made through the flat 9 pin connector as illustrated in Figure 1 10 CAPS connection theory of operation and y h...

Page 19: ...r board used in the System note acceptor has 2 banks of eight DIP switches These switches set the System s operating mode and enable or inhibit acceptance of certain notes For the location of these DI...

Page 20: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 1 15 Figure 1 11 EPROM and Dip Switch Location on DSP Micro board...

Page 21: ...PT NOTE 6 INHIBIT NOTE 6 SWITCH 1 7 NOTE 7 ACCEPT NOTE 7 INHIBIT NOTE 7 SWITCH 1 8 UNDEFINED UNDEFINED UNDEFINED SWITCH BANK 2 SWITCH OFF SWITCH ON SWITCH 2 1 PROTOCOL NETPLEX PULSED IBA4 only SWITCH...

Page 22: ...nd securing the acceptor and stacker into the chassis Because the IBA5 systems are modular the modules of any IBA5 systems are interchangeable with the modules of any other IBA5 systems To install Mon...

Page 23: ...in power connector must be connected to a host or bench test power supply meeting the specifications of Section 1 Description and Specifications The 9 pin connector is not used when installed in host...

Page 24: ...or delivered by E Mail with IGT approval If the software is not burned in at the factory it must be burned into a suitable 4 Meg EPROM or FLASH device Blank EPROMS received by Money Controls are quali...

Page 25: ...ARDAC IBA5 Document Number 44X501R2 March 15 2004 2 4 EPROM Removal and Replacement WARNING The EPROM on the acceptor s microprocessor board should be changed only by personnel experienced with prope...

Page 26: ...IBA5 the stacker cassette must be fully installed and locked into position before the System is powered up When inserting the stacker cassette into the chassis 1 Position the back of the cassette bet...

Page 27: ...efully push the cassette into the chassis until the connector at the back of the acceptor seats properly into the connector at the back of the chassis and the acceptor retaining latch on the left side...

Page 28: ...10 to 15 seconds Refer to Figure 2 3 The System should not be disturbed until the sequence is completed During this sequence the System software does the following Checks for objects in the note path...

Page 29: ...fraud devices Monitors the presence and status of the cassette stacker via sensors in the chassis Provides all mechanical drive for itself and the cassette stacker Communicates with the host CASSETTE...

Page 30: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 3 2 Figure 3 1...

Page 31: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 3 3 Figure 3 2...

Page 32: ...being used 3 The stacker is jammed or full 4 The host instructs the acceptor to return the note The note acceptor contains two drive motors One motor located toward the rear of the acceptor operates t...

Page 33: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 3 5 Figure 3 3...

Page 34: ...t unit which can hold up to approximately 550 notes in average circulated condition The cassette stacker does not contain any electronics or active drive components The acceptor provides drive to the...

Page 35: ...ifting the front edge only until the cover is perpendicular to the top of the stacker Mishandling of the stacker cover can cause permanent damage to the cover and hinge When opening the cassette stack...

Page 36: ...ette up and inward DO NOT close the cover by pushing the open stacker cassette into the System Chassis The stacker cassette must be closed completely before insertion into the chassis If locks are ins...

Page 37: ...out of the home position the photo sensor sees the LED through access holes in the sides of the stacker cassette When the stacker punch is in the home position the punch plate mechanism breaks the lig...

Page 38: ...at was partially stacked when power was removed from the system 4 The front sensors are calibrated 5 The mid density sensors are calibrated 6 The TNT sensors are calibrated 7 The String Sensor is cali...

Page 39: ...bstructions in the note path If any object is present in the note path during calibration the process will not complete properly resulting in such problems as erratic performance or poor acceptance If...

Page 40: ...mode you will need the following items 1 An IBM compatible personal computer PC 8088 286 or better running at 16MHz minimum 2 This PC must have one available serial COM port capable of running at 19 2...

Page 41: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 4 2 Fig 4 1 NETPLEX Simulator Connection Figure 4 2 CAPS Connection for diagnostics...

Page 42: ...or set aside a master copy of the package If you receive the software on floppy diskette copy the diskette and store the original master in a safe place If you receive the package by way of E Mail cop...

Page 43: ...e originals The COLORS HST file allows the user to change the colors of the windows A description of each line is given in the file itself If you have a monochrome text only monitor change the install...

Page 44: ...EX Host Main Display Commands The Commands window shows the characters which can be sent to the acceptor Not all the characters are valid at all times From Host The From Host window shows and interpre...

Page 45: ...h as the protocol timing constants have fill in the blanks spaces To change this option use the arrow keys to get to the option key in the new value and hit return To choose none of the items on the m...

Page 46: ...cess the Options Menu Select Auto Polling from the menu options and press the Enter key When Auto Polling starts proceed to step 4 4 Apply power to the IBA5 and wait for the stacker punch twice indica...

Page 47: ...S mode DISABLED AutoCalibration DISABLED Data dump 44 DISABLED Ardac OS xx x xxxx C 2003 ARDAC Inc mode enabled the technician can operate the System directly from the P C keyboard The Host software w...

Page 48: ...nts per note SN get unit serial number SWnnnnnnnn write serial number nnnnnnn V auto zero voltage dump Y smart cassette data dump 1 toggle transport forward 2 toggle transport reverse 5 stacker 1 cycl...

Page 49: ...in determining the cause of the error condition or reason for note rejection Table 4 3 shows a collection of error codes and their meaning To Control The Transport Motors To toggle the acceptor motor...

Page 50: ...tte stacker 32 Error occurred during protocol exchange between host and IBA A0 TNT EEPOT is out of range A1 Top TNT VIS channel EEPOT is out of range A2 Top TNT IR channel EEPOT is out of range A4 Bot...

Page 51: ...e 4 70 Volts target 4 72 V DAC Setup 107 255 Right Front Voltage 4 70 Volts target 4 72 V DAC Setup 125 255 IR Density Voltage 4 70 Volts target 4 72 V DAC Setup 73 255 Red Density Voltage 4 72 Volts...

Page 52: ...rt bench mode as described in the Diagnostics section above 2 Once bench mode is active access the Message Window The screen display includes an auto calibration status line that reads Autocalibrate D...

Page 53: ...y build up a film of oil and dirt from the bank notes themselves The IBA5 has been designed to operate for extended periods of time between cleanings If excessive dirt builds up on the transport drive...

Page 54: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 5 2 Figure 5 1 Removing and Opening Acceptor...

Page 55: ...sensor plate Rollers should be smooth and not show signs of wear abrasion or other damage 5 Check the condition of the sensor windows and grays scales in the top and bottom sensor plates These surfac...

Page 56: ...e motors should run for approximately 6 seconds 7 Do not allow the entire card to be pulled inside machine The belts should be moving while card is held stationary 8 If the cleaning card does accident...

Page 57: ...w to install and operate the bench test software and how to connect the IBA5 to the PC The 2x5665 CAPS Interface Boards enables computer access to the Computer Analysis Program System CAPS portion of...

Page 58: ...ion when used with Host Simulator software NETPLEX Y HARNESS Integrated with 2x6434 after 1998 Connects to the acceptor 4 pin Signal connector Connects to the acceptor 5 pin I O connector Connects to...

Page 59: ...ications table of Section 1 Description and Specifications Make sure the simulator software sets the computer s serial port for the specified parameters Theory of Operation The NETPLEX interface consi...

Page 60: ...x5665 Caps Diagnostics Interface The 2x5665 CAPS interface board can be configured to operate in several different modes As used in this application it does not use any of the electronics on the board...

Page 61: ...echnician can operate the System directly from the P C keyboard The Host software will monitor and control Monitoring Note Acceptance Calling Up Calibration Voltages Controlling The Note Transport Mot...

Page 62: ...19 31 Left Front Voltage 4 70 Volts target 4 72 V DAC Setup 107 255 Right Front Voltage 4 70 Volts target 4 72 V DAC Setup 125 255 IR Density Voltage 4 70 Volts target 4 72 V DAC Setup 73 255 Red Den...

Page 63: ...ice and Adjustment Manual Refer to it when ordering service and replacement parts The diagrams and parts lists of the manual cover IBA Acceptor Parts IBA Stacker Parts IBA Chassis Parts To order this...

Page 64: ...gain access to this board Bottom Sensor Board The bottom sensor board is located within the main body of the acceptor head transport The bottom cover the main drive motor and the stacker drive motor a...

Page 65: ...te 480828 Plastic Cassette 480862 Acceptor Head Transport Assembly 883500 Internal Harness Acceptor Head 027262 Micro PCB 027297 Top Sensor PCB 027238 Bottom Sensor PCB 027239 Top TNT Sensor head 0225...

Page 66: ...Specification and Adjustment Manual ARDAC IBA5 Document Number 44X501R2 March 15 2004 7 4...

Page 67: ...1558 TACH WHEEL 6 PBL 1530 MOUNT PUNCH DRIVE 7 MOT 039 STACKER MOTOR 8 HSC 754 M2 6 X 5 POZI PAN SCREW 9 PBL 1534 LEVER PUNCH COUPLER GEAR 10 MET 963 SHAFT COUPLER GEAR 11 PMC 814 PUNCH COUPLER GEAR...

Page 68: ...ELTS PULLEYS 30 MET 960 SECOND AXLE 31 MET 968 THIRD AXLE 32 PBL 1537 WHEEL MAG PRESSURE 33 PBL 1532 MAG PRESSURE LEVER 34 SPR 134 SPRING MAG PRESSURE 35 PBL 1540 TOP LATCH R H 36 171350 GREY SCALE 37...

Page 69: ...54 PBL 1526 TOP SENSOR PLATE 55 HCT 207 E RING 56 HSC 079 M3 X 6 ZINC PAS 57 171792 E PROM COVER 58 MET 952 WACS ROD PIVOT 59 PBL 1544 WIRE COVER 60 MET 274 LOWER LID 61 180112 INTERMEDIATE IDLER GEAR...

Page 70: ...one available serial COM port capable of running at 19 200 baud 3 Serial communications software which can log incoming serial data directly to a file The commercial software Hyper Terminal provided...

Page 71: ...PS interface board 3 Refer to Figure A 2 and verify that the CAPS Board jumpers or Dip Switches are set correctly SW 1 Off Off Off Off ON ON Off Off SW 2 Off Off Off Off Off Off Off Off Figure A 2 2x5...

Page 72: ...ber one of three used or the last three digits of the unit serial number 9 Run notes through the acceptor As each note passes through the acceptor note data is collected in the log file on the PC Note...

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