Mitsubishi Heavy Industries SRK60ZJX-S, Technical Manual

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99
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'10 • SR-T-091
• We recommend you to read this SAFETY PRECAUTIONS carefully before the installation work in order to gain
full advantage of the functions of the unit and to avoid malfunction due to mishandling.
• The precautions described below are divided into and . The matters with
possibilities leading to serious consequences such as death or serious personal injury due to erroneous handling
are listed in the and the matters with possibilities leading to personal injury or damage of the
unit due to erroneous handling including probability leading to serious consequences in some cases are listed
in . These are very important precautions for safety. Be sure to observe all of them without fail.
• Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the
operating methods as well as the maintenance methods of this equipment to the user according to the owner’s
manual.
• Keep the installation manual together with owner’s manual at a place where any user can read at any time.
Moreover if necessary, ask to hand them to a new user.
• For installing qualified personnel, take precautions in respect to themselves by using suitable protective
clothing, groves, etc., and then perform the installation works.
• Please pay attention not to fall down the tools, etc. when installing the unit at the high position.
• If unusual noise can be heard during operation, consult the dealer.
• Symbols which appear frequently in the text have the following meaning:
INSTALLATION MANUAL FOR OUTDOOR UNIT
RWC012A032
Model 20·25·35·50
• This installation manual deals with outdoor units and general installation specifications only. For indoor units, refer to the respective installation manuals supplied with the units.
• When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height differences between indoor and outdoor units, power
supply voltage and etc.) and installation spaces.
SAFETY PRECAUTIONS
WARNING
Strictly prohibited
Observe instructions
with great care
Provide proper earthing
CAUTION WARNING
CAUTION
WARNING
CAUTION
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to short-circuiting.
• Installation must be carried out by the qualified installer.
If you install the system by yourself, it may cause serious trouble such
as water leaks, electric shocks, fire and personal injury, as a result of a
system malfunction.
• Install the system in full accordance with the instruction
manual.
Incorrect installation may cause bursts, personal injury, water leaks,
electric shocks and fire.
• Be sure to use only for household and residence.
If this appliance is installed in inferior environment such as machine
shop and etc., it can cause malfunction.
• Use the original accessories and the specified components for
installation.
If parts other than those prescribed by us are used, It may cause
water leaks, electric shocks, fire and personal injury.
• Install the unit in a location with good support.
Unsuitable installation locations can cause the unit to fall and cause
material damage and personal injury.
• Ensure the unit is stable when installed, so that it can
withstand earthquakes and strong winds.
Unsuitable installation locations can cause the unit to fall and cause
material damage and personal injury.
• Ventilate the working area well in the event of refrigerant
leakage during installation.
If the refrigerant comes into contact with naked flames, poisonous gas
is produced.
• Use the prescribed pipes, flare nuts and tools for R410A.
Using existing parts (for R22 or R407C) can cause the unit failure and
serious accidents due to burst of the refrigerant circuit.
• Tighten the flare nut by torque wrench with specified method.
If the flare nut were tightened with excess torque, this may cause
burst and refrigerant leakage after a long period.
• Do not open the operation valves for liquid line and gas line
until completed refrigerant piping work, air tightness test and
evacuation.
If the compressor is operated in state of opening operation valves
before completed connection of refrigerant piping work, air can be
sucked into refrigerant circuit, which can cause bust or personal injury
due to anomalously high pressure in the refrigerant.
• The electrical installation must be carried out by the qualified
electrician in accordance with “the norm for electrical work”
and “national wiring regulation”, and the system must be
connected to the dedicated circuit.
Power supply with insufficient capacity and incorrect function done by
improper work can cause electric shocks and fire.
• Be sure to shut off the power before starting electrical work.
Failure to shut off the power can cause electric shocks, unit failure or
incorrect function of equipment.
• Be sure to use the cables conformed to safety standard and
cable ampacity for power distribution work.
Unconformable cables can cause electric leak, anomalous heat
production or fire.
• This appliance must be connected to main power supply by
means of a circuit breaker or switch (fuse:16A) with a contact
separation of at least 3mm.
• Use the prescribed cables for electrical connection, tighten the
cables securely in terminal block and relieve the cables
correctly to prevent overloading the terminal blocks.
Loose connections or cable mountings can cause anomalous heat
production or fire.
• Arrange the wiring in the control box so that it cannot be
pushed up further into the box. Install the service panel
correctly.
Incorrect installation may result in overheating and fire.
• Be sure to fix up the service panels.
Incorrect fixing can cause electric shocks or fire due to intrusion of
dust or water.
• Be sure to switch off the power supply in the event of
installation, inspection or servicing.
If the power supply is not shut off, there is a risk of electric shocks,
unit failure or personal injury due to the unexpected start of fan.
• Stop the compressor before disconnecting refrigerant pipes in
case of pump down operation.
If disconnecting refrigerant pipes in state of opening operation valves
before compressor stopping, air can be sucked, which can cause
burst or personal injury due to anomalously high pressure in the
refrigerant circuit
• Only use prescribed optional parts. The installation must be
carried out by the qualified installer.
If you install the system by yourself, it can cause serious trouble such
as water leaks, electric shocks, fire.
• Ensure that no air enters in the refrigerant circuit when the unit
is installed and removed.
If air enters in the refrigerant circuit, the pressure in the refrigerant
circuit becomes too high, which can cause burst and personal injury.
• Do not processing, splice the power cord, or share a socket
with other power plugs.
This may cause fire or electric shock due to defecting contact,
defecting insulation and over-current etc.
• Do not bundling, winding or processing for the power cord. Or,
do not deforming the power plug due to tread it.
This may cause fire or heating.
• Do not run the unit with removed panels or protections.
Touching rotating equipments, hot surfaces or high voltage parts can
cause personal injury due to entrapment, burn or electric shocks.
• Do not perform any change of protective device itself or its
setup condition.
The forced operation by short-circuiting protective device of pressure
switch and temperature controller or the use of non specified
component can cause fire or burst.
• Use the circuit breaker with sufficient breaking capacity.
If the breaker does not have sufficient breaking capacity, it can cause
the unit malfunction and fire.
• Earth leakage breaker must be installed.
If the earth leakage breaker is not installed, it can cause electric
shocks.
• Install isolator or disconnect switch on the power supply wiring
in accordance with the local codes and regulations.
• After maintenance, all wiring, wiring ties and the like, should be
returned to their original state and wiring route, and the
necessary clearance from all metal parts should be secured.
• Secure a space for installation, inspection and maintenance
specified in the manual.
Insufficient space can result in accident such as personal injury due to
falling from the installation place.
• Take care when carrying the unit by hand.
If the unit weights more than 20kg, it must be carried by two or more
persons. Do not carry by the plastic straps, always use the carry
handle when carrying the unit by hand. Use gloves to minimize the risk
of cuts by the aluminum fins.
• Dispose of any packing materials correctly.
Any remaining packing materials can cause personal injury as it
contains nails and wood. And to avoid danger of suffocation, be sure
to keep the plastic wrapper away from children and to dispose after
tear it up.
• Be sure to insulate the refrigerant pipes so as not to condense
the ambient air moisture on them.
Insufficient insulation can cause condensation, which can lead to
moisture damage on the ceiling, floor, furniture and any other
valuables.
• When perform the air conditioner operation (cooling or drying
operation) in which ventilator is installed in the room. In this
case, using the air conditioner in parallel with the ventilator,
there is the possibility that drain water may backflow in
accordance with the room lapse into the negative pressure
status. Therefore, set up the opening port such as incorporate
the air into the room that may appropriate to ventilation (For
example; Open the door a little). In addition, just as above, so
set up the opening port if the room lapse into negative
pressure status due to register of the wind for the high rise
apartment etc.
• Do not install the unit in the locations listed below.
• Locations where carbon fiber, metal powder or any powder is floating.
• Locations where any substances that can affect the unit such as
sulphide gas, chloride gas, acid and alkaline can occur.
• Vehicles and ships.
• Locations where cosmetic or special sprays are often used.
• Locations with direct exposure of oil mist and steam such as kitchen
and machine plant.
• Locations where any machines which generate high frequency
harmonics are used.
• Locations with salty atmospheres such as coastlines.
• Locations with heavy snow (If installed, be sure to provide base
flame and snow hood mentioned in the manual).
• Locations where the unit is exposed to chimney smoke.
• Locations at high altitude (more than 1000m high).
• Locations with ammonic atmospheres.
• Locations where heat radiation from other heat source can affect the
unit.
• Locations without good air circulation.
• Locations with any obstacles which can prevent inlet and outlet air
of the unit.
• Locations where short circuit of air can occur (in case of multiple
units installation).
• Locations where strong air blows against the air outlet of outdoor
unit.
It can cause remarkable decrease in performance, corrosion and
damage of components, malfunction and fire.
• Do not install the outdoor unit in the locations listed below.
• Locations where discharged hot air or operating sound of the
outdoor unit can bother neighborhood.
• Locations where outlet air of the outdoor unit blows directly to
plants.
• Locations where vibration can be amplified and transmitted due to
insufficient strength of structure.
• Locations where vibration and operation sound generated by the
outdoor unit can affect seriously (on the wall or at the place near bed
room).
• Locations where an equipment affected by high harmonics is placed
(TV set or radio receiver is placed within 1m).
• Locations where drainage cannot run off safely.
It can affect surrounding environment and cause a claim.
• Do not install the unit near the location where leakage of
combustible gases can occur.
If leaked gases accumulate around the unit, it can cause fire.
• Do not install the unit where corrosive gas (such as sulfurous
acid gas etc.) or combustible gas (such as thinner and
petroleum gases) can accumulate or collect, or where volatile
combustible substances are handled.
Corrosive gas can cause corrosion of heat exchanger, breakage of
plastic parts and etc. And combustible gas can cause fire.
• Do not install nor use the system close to the equipment that
generates electromagnetic fields or high frequency harmonics.
Equipment such as inverters, standby generators, medical high
frequency equipments and telecommunication equipments can affect
the system, and cause malfunctions and breakdowns. The system
can also affect medical equipment and telecommunication equipment,
and obstruct its function or cause jamming.
• Do not install the outdoor unit in a location where insects and
small animals can inhabit.
Insects and small animals can enter the electric parts and cause
damage or fire. Instruct the user to keep the surroundings clean.
• Do not use the base flame for outdoor unit which is corroded
or damaged due to long periods of operation.
Using an old and damage base flame can cause the unit falling down
and cause personal injury.
• Do not use any materials other than a fuse with the correct
rating in the location where fuses are to be used.
Connecting the circuit with copper wire or other metal thread can
cause unit failure and fire.
• Do not touch any buttons with wet hands.
It can cause electric shocks.
• Do not touch any refrigerant pipes with your hands when the
system is in operation.
During operation the refrigerant pipes become extremely hot or
extremely cold depending the operating condition, and it can cause
burn injury or frost injury.
• Do not touch the suction or aluminum fin on the outdoor unit.
This may cause injury.
• Do not put anything on the outdoor unit and operating unit.
This may cause damage the objects or injury due to falling to the
object.
Accessories for outdoor unit
• Model name and power source
• Refrigerant piping length
• Piping, wiring and miscellaneous small parts
• Indoor unit installation manual
Necessary tools for the installation work
Wrench key (Hexagon) [4m/m]
Vacuum pump
Vacuum pump adapter (Anti-reverse flow type)
(Designed specifically for R410A)
Gauge manifold (Designed specifically for R410A)
Charge hose (Designed specifically for R410A)
Flaring tool set (Designed specifically for R410A)
Gas leak detector (Designed specifically for R410A)
Gauge for projection adjustment
(Used when flare is made by using conventional flare tool) 9
10
11
12
13
14
15
16
Plus headed driver
Knife
Saw
Tape measure
Hammer
Spanner wrench
Torque wrench [14.0
~
62.0N·m (1.4
~
6.2kgf·m)]
Hole core drill (65mm in diameter)
1
2
3
4
5
6
7
8
Grommet (Heat
pump type only)
Drain elbow (Heat pump type only) Model 20, 25, 35
Model 50
Q’ty
1
4
1
1
2
Option parts
Sealing plate
Sleeve
Inclination plate
Putty
Drain hose (extension hose)
Piping cover
(for insulation of connection piping)
Q’ty
1
1
1
1
1
1
Check before installation work
a
b
c
d
e
f
R410A REFRIGERANT USED
1. HAULAGE AND INSTALLATION
(Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
Intake
The height of a wall is 1200mm or less.
( service
space
)
Intake
Outlet
Fasten with bolts
(M10-12)
Use a thicker block to anchor deeper. Use a long block to extend the width.
CAUTION
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity center position.
If not properly balanced, the unit can be thrown off-balance and fall.
1) Delivery
2) Portage
3) Selecting the installation location
5) Installation space
L
3
L
2
L
4
L
1
Model 20, 25, 35, 50
Model 20, 25, 35
Example installation
Size
L1
L2
L3
L4 Open
100
100
250
280
75
80
Open
280
Open
80
250
180
Open
80
Open
(mm)
I II III IV
Heavy
6) Installation
Pad
Over 500mm
Intake
Outlet
312.5
24.3
14.8
288.8
111 510 157.8
351.6
Model 50
Intake
Outlet
312.5
24.3
14.8
288.8
88.4 510 200
351.6
• Deliver the unit as close as possible to the installation site before removing it from
the packaging.
• When you have to unpack the unit for a compelling reason before you haul it to
the installation point, hoist the unit with nylon slings or ropes and protection pads
so that you may not damage the unit.
• The right hand side of the unit as viewed from the front (diffuser side) is heavier.
A person carrying the right hand side must take heed of this fact. A person
carrying the left hand side must hold with his right hand the handle provided on
the front panel of the unit and with his left hand the corner column section.
(1) If the unit is installed in the area where the snow will accumulate, following measures are required.
The bottom plate of unit and intake, outlet may be blocked by snow.
1 Install the unit on the base so that the bottom is
higher than snow cover surface.
Since drain water generated by defrost control may freeze, following measures are required.
• Do not execute drain piping work by using a drain elbow and drain grommets (optional parts).
[Refer to Drain piping work.]
Determine refrigerant pipe size pursuant to the following guidelines based
on the indoor unit specifications.
Without nitrogen gas, a large quantity of foreign matters
(oxidized film) are created, causing a critical failure from
capillary tube or expansion valve clogging.
2 Install the unit under or provide the roof on site.
Be careful of the following conditions and choose an installation place.
• Where air is not trapped.
• Where the installation fittings can be firmly installed.
• Where wind does not hinder the intake and outlet pipes.
• Out of the heat range of other heat sources.
• A place where stringent regulation of electric noises is applicable.
• Where it is safe for the drain water to be discharged.
• Where noise and hot air will not bother neighboring residents.
• Where snow will not accumulate.
• Where strong winds will not blow against the outlet pipe.
• A place where no TV set or radio receiver is placed within 1m.
(If electrical interference is caused, seek a place less likely to cause the problem)
• If a operation is conducted when the outdoor air temperature is –5 ° C lower, the outdoor unit should be
installed at a place where it is not influenced by natural wind.
• Where it is likely that the unit is subjected to strong winds, provide wind guards according to the
following guidelines. Strong winds can cause performance degradation, an accidental stop due to a rise of
high pressure and a broken fan.
2. REFRIGERANT PIPING WORK
1) Restrictions on unit installation and use
2) Determination of pipe size
15m or less
10m or less
10m or less
L
H
H
L
H
Outdoor unit
Indoor unit
The use restrictions appearing in the table above are applicable to the standard pipe size combinations shown in the table below.
Restrictions
Model 20, 25, 35
Marks appearing in the
drawing on the right
Main pipe length
When the outdoor unit is positioned higher,
When the outdoor unit is positioned lower,
Elevation difference between
indoor and outdoor units
Plug the end of the pipe with tape, or other
material, and fill the pipe with nitrogen gas.
Only use nitrogen gas (N
2
)
Taping
<N2>
Nitrogen
Brazing
Station valve
Primary side Secondary side
0.5MPa
Hand
Relief valve
Nitrogen
gas
Brazing must be performed under a nitrogen gas flow.
About brazing
When pipe is brazing.
4) Caution about selection of installation location
• Walls surrounding the unit in the four sides are not
acceptable.
• There must be a 1-meter or larger space in the above.
• When more than one unit are installed side by side,
provide a 250mm or wider interval between them as a
service space. In order to facilitate servicing of
controllers, please provide a sufficient space between
units so that their top plates can be removed easily.
• Where a danger of short-circuiting exists, install guide
louvers.
• When more than one unit are installed, provide sufficient
intake space consciously so that short-circuiting may not
occur.
• Where piling snow can bury the outdoor unit, provide
proper snow guards.
• In installing the unit, fix the unit’s legs with bolts specified on the left.
• The protrusion of an anchor bolt on the front side must be kept within 15mm.
• Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
• Refer to the above illustrations for information regarding concrete foundations.
• Install the unit in a level area. (With a gradient of 5mm or less.) Improper installation can result in a
compressor failure, broken piping within the unit and abnormal noise generation.
1 Anchor bolt fixed position
2 Notabilia for installation
(2) If the unit can be affected by strong wind, following measures are required.
Strong wind can cause damage of fan (fan motor), or can cause performance degradation, or can trigger
anomalous stop of the unit due to rising of high pressure.
1 Place the unit outlet pipe perpendicular to the
wind direction.
2 Install so the direction of the air from the
blowing outlet will be perpendicular to the
direction of the wind.
Wind
direction
Wind
direction
• Check the following points in light of the indoor unit specifications and the installation site.
• Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
• Additional refrigerant charge is not required at all (Model 20, 25, 35).
25m or less
15m or less
15m or less
Dimensional restrictions
Model 50
ø12.7
Flare
ø12.7
ø12.7
Gas pipe
ø6.35
Flare
ø6.35
ø6.35
Model 50
Liquid pipe
ø9.52
Flare
ø9.52
ø9.52
Gas pipe
ø6.35
Flare
ø6.35
ø6.35
Model 20, 25, 35
Liquid pipe
Outdoor unit connected
Refrigerant piping (branch pipe L)
Indoor unit connected
Notabilia as a unit designed for R410A
• Do not use any refrigerant other than R410A. R410A will rise to pressure about 1.6 times higher than that of a conventional refrigerant.
A cylinder containing R410A has a pink indication mark on the top.
• A unit designed for R410A has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake.
The processed dimension of the flared part of a refrigerant pipe and a flare nut’s parallel side measurement have also been altered to raise strength against pressure.
Accordingly, you are required to arrange dedicated R410A tools listed in the table on the right before installing or servicing this unit.
• Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
• In charging refrigerant, always take it out from a cylinder in the liquid phase.
• All indoor units must be models designed exclusively for R410A. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)
CAUTION