3
1. Safety precautions
1.3. Before electric work
Caution:
• Be sure to install circuit breakers. If not installed, electric shock may result.
• For the power lines, use standard cables of sufficient capacity. Otherwise, a
short circuit, overheating, or fire may result.
• When installing the power lines, do not apply tension to the cables. If the
connections are loosened, the cables can snap or break and overheating or
fire may result.
1.4. Before starting the test run
Caution:
• Turn on the main power switch more than 12 hours before starting operation.
Starting operation just after turning on the power switch can severely dam-
age the internal parts. Keep the main power switch turned on during the op-
eration season.
• Before starting operation, check that all panels, guards and other protective
parts are correctly installed. Rotating, hot, or high voltage parts can cause
injuries.
• Do not touch any switch with wet hands. Electric shock may result.
• Be sure to ground the unit. Do not connect the ground wire to gas or water
pipes, lighting rods, or telephone grounding lines. If the unit is not properly
grounded, electric shock may result.
• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and
molded case circuit breaker) with the specified capacity. If the circuit breaker
capacity is larger than the specified capacity, breakdown or fire may result.
• Do not touch the refrigerant pipes with bare hands during operation. The
refrigerant pipes are hot or cold depending on the condition of the flowing
refrigerant. If you touch the pipes, burns or frostbite may result.
• After stopping operation, be sure to wait at least five minutes before turning
off the main power switch. Otherwise, water leakage or breakdown may re-
sult.
1.5. Using R410A refrigerant air conditioners
Caution:
• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,
to connect the refrigerant pipes. Make sure the insides of the pipes are clean
and do not contain any harmful contaminants such as sulfuric compounds,
oxidants, debris, or dust. Use pipes with the specified thickness. (Refer to
page 6) Note the following if reusing existing pipes that carried R22 refriger-
ant.
- Replace the existing flare nuts and flare the flared sections again.
- Do not use thin pipes. (Refer to page 6)
• Store the pipes to be used during installation indoors and keep both ends of
the pipes sealed until just before brazing. (Leave elbow joints, etc. in their
packaging.) If dust, debris, or moisture enters the refrigerant lines, oil dete-
rioration or compressor breakdown may result.
• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil
applied to the flared sections. If mineral oil is mixed in the refrigeration oil, oil
deterioration may result.
• Do not use refrigerant other than R410A refrigerant. If another refrigerant is
used, the chlorine will cause the oil to deteriorate.
• Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant. Contact your
nearest dealer for any questions.
Tools (for R410A)
Gauge manifold
Flare tool
Charge hose
Size adjustment gauge
Gas leak detector
Vacuum pump adapter
Torque wrench
Electronic refrigerant charging scale
• Be sure to use the correct tools. If dust, debris, or moisture enters the refrig-
erant lines, refrigeration oil deterioration may result.
• Do not use a charging cylinder. If a charging cylinder is used, the composi-
tion of the refrigerant will change and the efficiency will be lowered.
1.2. Before installation (relocation)
Caution:
• Be extremely careful when transporting the units. Two or more persons are
needed to handle the unit, as it weighs 20 kg or more. Do not grasp the
packaging bands. Wear protective gloves to remove the unit from the pack-
aging and to move it, as you can injure your hands on the fins or other parts.
• Be sure to safely dispose of the packaging materials. Packaging materials, such
as nails and other metal or wooden parts may cause stabs or other injuries.
• The base and attachments of the outdoor unit must be periodically checked
for looseness, cracks or other damage. If such defects are left uncorrected,
the unit may fall down and cause damage or injuries.
• Do not clean the air conditioner unit with water. Electric shock may result.
• Tighten all flare nuts to specification using a torque wrench. If tightened too
much, the flare nut can break after an extended period and refrigerant can
leak out.
1.1. Before installation
Caution:
• Do not use the unit in an unusual environment. If the air conditioner is in-
stalled in areas exposed to steam, volatile oil (including machine oil), or sulfuric
gas, areas exposed to high salt content such as the seaside, or areas where
the unit will be covered by snow, the performance can be significantly re-
duced and the internal parts can be damaged.
• Do not install the unit where combustible gases may leak, be produced, flow,
or accumulate. If combustible gas accumulates around the unit, fire or explo-
sion may result.
• The outdoor unit produces condensation during the heating operation. Make
sure to provide drainage around the outdoor unit if such condensation is
likely to cause damage.
• When installing the unit in a hospital or communications office, be prepared
for noise and electronic interference. Inverters, home appliances, high-fre-
quency medical equipment, and radio communications equipment can cause
the air conditioner to malfunction or breakdown. The air conditioner may also
affect medical equipment, disturbing medical care, and communications equip-
ment, harming the screen display quality.