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Summary of Contents for Artisan MELSEC-A

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...ishi General purpose Programmable Controllers MELSEC A QnA Large AnS QnAS Small Transition Examples Dec 2014 Edition Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ...cuit and protective interlock circuit for forward reverse operation or upper lower limit positioning 2 The programmable controller stops its operation upon detection of the following status and the output status of the system will be as shown below All outputs may turn on when an error occurs in the part such as I O control part where the CPU module cannot detect any error To ensure safety operati...

Page 5: ...e the safety before operation Especially in the case of a control from an external device to a remote programmable controller immediate action cannot be taken for a problem on the programmable controller due to a communication failure Configure an interlock circuit in the sequence program and determine corrective actions to be taken between the external device and CPU module in case of a communica...

Page 6: ...serted completely Poor contact may cause malfunction When using an extended SRAM cassette fully insert it into the cassette connector on the CPU module Close the cassette cover to keep the extended SRAM cassette inserted completely Poor contact may cause malfunction Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may result in...

Page 7: ...onnecting any cable check the type of the interface to be connected Connecting to an improper interface or incorrect wiring may damage the module and external devices Tightening the terminal screws within the specified torque range Under tightening the terminal screws can cause short circuit a fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or ...

Page 8: ...o may cause the module to fail or malfunction A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules that can be replaced online and each module has its predetermined replacement procedure For details refer to the relevant section...

Page 9: ...efer to the QCPU User s Manual Hardware Design Maintenance and Inspection CAUTION When transporting lithium batteries follow the transportation regulations For details of the regulated models refer to the QCPU User s Manual Hardware Design Maintenance and Inspection CAUTION Disposal Precautions Transportation Precautions 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE w...

Page 10: ...tion Examples and relevant manuals carefully and pay full attention to safety to handle the product correctly In this publication the safety precautions are classified into two levels WARNING and CAUTION CAUTION WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in m...

Page 11: ...itoring output signals that could cause a serious accident In an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power su...

Page 12: ...hock fire malfunction or damage to or deterioration of the product To mount modules engage their connectors slide them until the module connecting hook stops and lock the hook securely Incorrect mounting may cause malfunction failure or drop of the module Do not directly touch any conductive part or electronic component of any module Doing so can cause malfunction or failure of the module When usi...

Page 13: ...ring may damage the module and external devices Tighten the screws on the terminal block within the specified torque range Undertightening the screws can cause short circuit a fire or malfunction Overtightening can damage the screws and or module thereby causing fall short circuit a fire and malfunction When disconnecting any cable from the module do not pull the cable When disconnecting a cable w...

Page 14: ...o do so may cause the module to fail or malfunction Tighten the screws on the terminal block and the connector mounting screws within the specified torque range Undertightening the screws may cause fall of parts and wires short circuit and malfunction Overtightening can damage the screws and or module thereby causing fall short circuiting and malfunction Connection disconnection of the module incl...

Page 15: ... Batteries in EU Member States in the LCPU User s Manual Hardware Design Maintenance and Inspection CAUTION When transporting lithium batteries follow the transportation regulations For details of the regulated models refer to Precautions for Battery Transportation in the LCPU User s Manual Hardware Design Maintenance and Inspection Transportation Precautions Disposal Precautions 12 Artisan Techno...

Page 16: ...wer companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator...

Page 17: ...sult of using the contents noted in this publication Addition Partial correction Safety Precautions Introduction Replacement options and module selection guide Chapter 3 Section 5 1 Section 5 2 Section 6 1 Section 10 1 Chapter 14 Appendix 2 2 Appendix 2 6 Partial correction Sep 2012 L NA 08121E C Section 1 2 Section 2 4 Section 4 3 Section 4 4 Chapter 5 5 Section 6 3 Section 2 2 2 Section 2 3 4 Se...

Page 18: ... or precautions for replacement refer to the following replacement handbooks Transition from MELSEC A QnA Large Type Series to Q Series Handbook Fundamentals 08043ENG Transition from MELSEC AnS QnAS Small Type Series to Q Series Handbook Fundamentals 08219ENG Transition from MELSEC AnS QnAS Small Type Series to L Series Handbook Fundamentals 08258ENG Transition from MELSEC A QnA Large Type Series ...

Page 19: ...3 Replace MELSECNET MINI compact type remote I O modules with CC Link 70 3 Replacement utilizing existing modules 72 3 1 Replace A QnA Large Type Series with Q Series 72 3 1 1 Utilize A QnA Large Type Series QA6 B extension base unit 72 3 1 2 Utilize existing I O modules and extension base unit with Q Series CPU Use QA conversion adapter 74 3 2 Replace AnS QnAS Small Type Series with Q Series 76 3...

Page 20: ...ch module 154 7 6 1 Replace with LCPU built in I O pulse catch function 154 7 6 2 Replace with QCPU interrupt module 156 Part III Application 157 8 Utilize existing ACPU data 158 8 1 Replace AD75 P M with QD75 P D M MH while utilizing existing positioning parameters and data 158 8 2 Procedures for replacing when file registers are used in blocks 162 8 2 1 Replace without changing file register num...

Page 21: ...rminal block type modules without changing the wiring configuration Replace modules using Q Series large type base unit and I O modules Example Section 2 1 2 Upgrade to Q Series using Q Series large type base unit and I O modules Select Q Series modules To replace modules when it is difficult to use the Q Series large type base unit Replace modules using terminal block converter module and termina...

Page 22: ...ufactured by MEE Replacing AnS Small Type Series with L Series Example Item 2 3 1 Replace using upgrade tool for replacing with L Series Example Item 2 3 2 Replace AnS QnAS Small Type Series 200 V AC input module A1SX20 Use FA goods manufactured by Mitsubishi Electric Engineering Co Ltd Transition from MELSEC AnS QnAS Small Type Series to L Series Handbook Fundamentals L NA 08258ENG To install L S...

Page 23: ...ok L 08061ENG To replace compact type remote I O modules Example Section 2 4 3 Replace MELSECNET MINI compact type remote I O modules with CC Link To replace building block type remote I O modules Example Section 4 5 3 Replace MELSECNET MINI S3 remote I O station with MELSECNET H using the existing external wiring Replacing MELSECNET ΙΙ Replace with AnyWire DB A20 Replacing MELSEC I OLINK To repla...

Page 24: ...n and replace as one single network Use a gateway set to configure networks with relay stations Example Section 4 1 1 Replace MELSECNET ΙΙ coaxial loop with MELSECNET 10 coaxial bus system while retaining existing A Series CPUs To replace networks containing a remote I O station Replace networks using MELSECNET H PLC to PLC network and remote I O network Transition from MELSEC A QnA Large Type Ser...

Page 25: ...MEMO 22 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...PartⅠ Hardware 23 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 27: ...int terminal block type module with two 16 point terminal block type modules an additional extension base unit is required due to an increase in the number of modules However the Q Series system fits inside the existing control panel because it is compact in size 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F A35B A35B A65B Q38B Q68B Q38B Q68B Base unit size comparsion Downsized 8...

Page 28: ...6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D ...

Page 29: ...ase unit mounting area A1S38B A1S35B Q35B Q65B Q38B Q68B Q38B Q68B Q312B Q612B 0 1 2 3 4 5 6 7 8 9 A B C D E F Q38B Q68B Q35B Q65B 30 98 40 30 98 40 328 245 20 5 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 ...

Page 30: ...and space and determine whether the extra modules can be mounted Existing base unit Replacement base unit Remarks Model Outline dimensions Outline dimensions Model A1S35B A1S38B A1S65B A1S68B 325 W 130 H 430 W 130 H 315 W 130 H 420 W 130 H Q35B Q38B Q38B Q312B Q65B Q68B Q68B Q612B 245 W 98 H 328 W 98 H 328 W 98 H 439 W 98 H 245 W 98 H 328 W 98 H 328 W 98 H 439 W 98 H Width is 80 mm narrower Width ...

Page 31: ...ired width refer to Transition from MELSEC AnS QnAS Small Type Series to L Series Handbook Tip CC Link function 1 Ethernet function High speed counter function General purpose input function Interrupt input function Pulse catch function General purpose output function Positioning function Built in functions of CPU 1 The CC Link function can be used on L26CPU BT and L26CPU PBT Solution and Benefit ...

Page 32: ...block converter module can support up to 2mm2 wires allowing the use of existing thick wires without modification Using a connector terminal block converter module an existing 32 point terminal block type module can be replaced with a 32 point connector type module without increasing the number of modules Solution and Benefit Product name Power supply module A61P Q61P 2 Existing model Replacemant ...

Page 33: ... E 1 m for source type modules 0 23 kg AC20TB E 2 m for source type modules 0 37 kg AC30TB E 3 m for source type modules 0 51 kg AC50TB E 5 m for source type modules 0 76 kg Specifications Cables A6TBXY36 for 32 points Width All models have the same height and depth D 52 mm W 120 mm H 78 5 mm A6TBXY36 A6TBXY54 A6TBX70 120 mm 155 mm 190 mm Connector terminal block converter module For positive comm...

Page 34: ... common the same specification as that of AY13 Using the relay terminal modules a large type A Large Type Series 32 point contact output module can be replaced while maintaining 8 points common A wide variety of compatible wire sizes are available using the relay terminal module A Large Type Series 32 point contact output module AY13 Max 2 mm2 Relay terminal module Max 1 25 mm2 Q Series 16 point c...

Page 35: ...5 m AC100TE 10 m L B A 350 mm 350 mm B side Second half 16 pts Y10 to Y1F Unit mm A side First half 16 pts Y0 to YF The Q312 can be used if the control panel is wide enough With the Q312 the I O modules can be mounted on one base unit eliminating the need for the Q68B extension base unit QC06B extension cable and one Q61P power supply module Note The relay terminal module can function as a relay t...

Page 36: ...R1 25 C3A RAV1 25 3 RAV1 25 MS3 RAV1 25 B3A R1 25 3 R2 3 RAV1 25 3 RAV2 3 Rated switching voltage current 24 V DC 2 A resistive load point 240 V AC 2 A cos Ф 1 point 8 A common 24 V DC 2 A resistive load point 240 V AC 2 A cos Ф 1 point 5 A common Common terminal arrangement 8 points common common terminals TB19 TB21 8 points common common terminals TB9 TB18 TB27 TB36 Minimum switching load 5 V DC...

Page 37: ...ogrammable controller side QX41 QX42 QH42 and QX41Y41P 3 CC Link module AJ65SBTCF1 32D 4 Connection cable FA CBL FM2V and FA CBL FM2LV 200 V AC photo coupler insulated input module FA TH16X200A31L 16 point common 2 wire type Product name Model External connection Remarks Current configuration New configuration after replacement FA goods A variety of FA goods including a terminal block connector co...

Page 38: ...ut module QX21L Refer to 2 2 Upgrade to Q Series using Q Series large type base unit and I O modules for details Connection cable Module selection example Power supply module Product name CPU module Input module Main base unit Existing model Replacement model 1 1 2 FA goods Input module N A Connection cable N A 1 A61P A2NCPU AX21 A35B 1 1 2 1 1 4 Q61P Q01UCPU QX41 or QX42 Q35B FA TH16X200A31L FA C...

Page 39: ...ns The Q Series large type I O modules allow the use of existing A QnA Large Type Series 32 point I O wiring eliminating the need for rewiring Performance specifications of the Q Series large type I O modules are equivalent to those of the A QnA Large Type Series The hole size and pitch of the Q Series large type base units are the same as those of the A QnA Large Type Series eliminating the need ...

Page 40: ...1 AD61 AD61 S1 QY81P Q62DAN Q68DAVN Q68DAIN QD62 H01 QD62 H02 Q68ADV Q68ADI ERNT AQTX40 ERNT AQTX10 ERNT AQTX80 ERNT AQTX41 ERNT AQTX81 ERNT AQTY10 ERNT AQTY22 ERNT AQTY40 ERNT AQTY50 ERNT AQTY80 ERNT AQT62DA ERNT AQT68ADN ERNT AQT68AD ERNT AQT68DA ERNT AQTD61 ERNT AQTY41 ERNT AQTY81 Terminal block 18 points FCN connector 40P plug D Sub connector 37P Terminal block 18 points Terminal block 18 poin...

Page 41: ...ype I O module can be used for the Q Series I O module A blank cover is required to mount the Q Series large type base unit Note that the connector layout changes from top bottom to left right so the position of the lower connector moves to the upper side Check that the existing wiring is long enough The 8 slot no power supply required type is not available for the Q Series extension base unit Whe...

Page 42: ...e units I O modules and conversion adapters Instructions 1 Replace the existing 32 point terminal block type I O modules with Q Series large base units and I O modules and use the same terminal blocks to connect with external wiring 2 If there is no compatible Q Series large type I O module use the conversion adapter manufactured by Mitsubishi Electric Engineering Co Ltd to replace the existing mo...

Page 43: ...mount a Q Series large blank cover when mixing the Q Series modules The Q Series I O module is used when using the Mitsubishi Electric Engineering Co Ltd upgrade tool so the Q Series large blank cover will be required When the Q Series large type base unit is used the depth is greater than that of the A Series Tip Module selection example Unit mm A Series 32 point I O module 129 25 115 140 154 25 ...

Page 44: ...owing is an example of upgrading a MELSECNET network system consisting of only remote I O stations to a MELSECNET H remote I O network system using the Q Series large type base units I O modules and conversion adapters Instructions Use Q Series large type base units I O modules and conversion adapters manufactured by Mitsubishi Electric Engineering Co Ltd to replace the existing MELSECNET remote I...

Page 45: ...apter QX40 QX11L QJ72LP25 25 QG69L 3 1 1 1 1 1 1 QY40P 1 1 AY40 ERNT AQTY40 conversion adapter 1 1 1 Q Series large type blank cover Output module AY13 1 QY10 QY13L ERNT AQTX40 conversion adapter 1 1 1 Module selection example 1 Master station to remote master station 2 Remote I O station 1 3 Remote I O station 2 When utilizing existing optical fiber cables note that the minimum distance between s...

Page 46: ...g Co Ltd refer to Section 2 1 2 Upgrade to Q Series using Q Series large type base unit and I O modules Base adapter An adapter to mount a Q Series base unit using installation holes of the existing A Large Type Series large type base unit Conversion adapter An adapter to mount an existing A Large Type Series module terminal block on the replacement Q Series I O modules analog modules or high spee...

Page 47: ...les QY80 x 2 modules Terminal block 38 points MELSEC A Series MELSEC Q Series MELSEC A Series module model Input Output Conversion adapter 2 slot type MELSEC Q Series module model Model Shape Voltage Current mixed input A68AD ERNT AQT68AD GH A68AD S2 Voltage Current mixed input A68ADN Voltage Current mixed input A616AD Voltage input ERNT AQT616AD A616AD Current input Output Input ERNT AQT616DA A61...

Page 48: ...ngineering Co Ltd a The programmable controller side modules are Q Series modules The specifications and functions may be different from those of the A Large Type Series modules Refer to the specification comparison in the corresponding module s transition handbook to confirm compliance with the specifications and functions of the external device b Q Series main extension base unit can be used wit...

Page 49: ... mounting conditions before using the upgrade tool because wiring space is reduced due to a decrease in the module s width 4 Q00UJCPU is not compatible 5 Number of common points and electrical specifications etc are same as that of A Large Type Series I O module 6 Since the adapters are mounted on Q Series modules the specifications and functions are same as those of the Q Series modules Please ch...

Page 50: ...enefit Q Series module AnS size Q Series large base unit AnS size Q Series large blank cover 1 Mount directly AnS size Q Series large blank cover QG69LS Q Series module Upgrade tool Main base unit Extension base unit AnS size Q Series large blank cover Product name Existing AnS QnAS module Panel mounting type DIN rail mounting type 2 A1S35B A1S38B A1S65B A1S68B A1S55B N A Q35BLS Q38BLS Q65BLS Q68B...

Page 51: ...e base adapter or conversion adapter Base adapter This adapter is used to mount the Q Series base unit using the mounting holes for the existing AnS QnAS Small Type base unit Conversion adapter This adapter is used to mount the existing AnS QnAS Small Type module s terminal block onto the Q Series I O module or analog module after replacement The terminal block and wiring are used in the original ...

Page 52: ... ASQT64TCRT ERNT ASQT62TCTT ERNT ASQT62TCRT Conversion adapter model 1 2 1 The module mounting slot position differs so the wiring length must be adjusted 2 If the I O modules are mounted adjacently using the conversion adapter mounting may not be possible if the existing wires are thick or there are many wires If the wires interfere lift the wires up toward the front so they are out of the way If...

Page 53: ...A1S62TCRTBW S2 Q64TCRTN ERNT ASQT62TCRTBW 2 A1S64TCTRTBW 6 1 The XY address will change because two replacement modules are used The program must be revised Consider using FA goods if not changing the XY address 2 Model name of set of 1 slot type conversion adapter ERNT ASQT64TC and wire breakage detection connector conversion cable 3 For standard control by thermocouple input 4 For standard contr...

Page 54: ...for tips on selecting the Q Series large base unit Mitsubishi Electric Engineering Co Ltd Upgrade Tool in this case Transition from MELSEC A QnA Large Type Series to Q Series Handbook Fundamentals L NA 08043 MELSEC A QnA Large AnS QnAS Small Transition Examples L08121 B and higher Note that the CPU base unit integrated CPU type cannot be used with the Q Series large extension base unit For details...

Page 55: ...than 98 mm A module with a bracket on top A module with a protrusion such as a connector on the bottom A module onto which Q7BAT SET is mounted Example Q66AD DG Q66DA G Q68AD G Q68RD3 G Q68TD G H02 Q64AD2DA QD75M1 QD75MH1 QD75M2 QD75MH2 QD75M4 QD75MH4 or QJ71WS96 with Q7BAT SET mounted 5 Since the adapters are mounted on Q Series modules the specifications and functions are same as those of the Q ...

Page 56: ... into 24 V DC and lead it in with QX40 2 The external wiring will change but program does not need to be changed since the I O address is the same 3 The following FA goods are used System configuration example 1 200 V AC input module insulated with photo coupler 2 Input module QX40 on programmable controller side 3 Connection cable FA CBL TMV20 200 V AC photo coupler insulated input module FA TH16...

Page 57: ...lt For details on the FA goods manufactured by Mitsubishi Electric Engineering Co Ltd please contact your local Mitsubishi sales office or representative TEL052 723 8058 FAX052 723 8062 Connection cable Module selection example Power supply module Product name CPU module Input module Main base unit Existing model Replacement model A1S61PN A2SHCPU A1SX20 A1S35B 1 1 Q61P Q01UCPU QX40 Q35B 2 1 1 1 2 ...

Page 58: ...MEMO 55 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 59: ...ick and interfere with the adjacent module the conversion adapter to be used may not be mounted In this case the wiring space can be secured to eliminate the interference by installing the space module LG69 on the left of the newly mounted module When the space module LG69 is used the number of modules per block is restricted For details refer to Transition from MELSEC AnS QnAS Small Type Series t...

Page 60: ...SX80 S2 A1SX81 LX41C4 ERNT ASLCXY81 Unnecessary The existing wiring can be used by replacing the D sub 37 pin connector with the 40 pin connector A1SX81 S2 Output module A1SY10 LY10R2 ERNT ASLTXY10 Usable The existing wiring can be used A1SY10EU A1SY22 LY20S6 ERNT ASLTY22 A1SY40 LY40NT5P ERNT ASLTY40 A1SY40P A1SY50 ERNT ASLTY50 A1SY80 LY40PT5P ERNT ASLTY80 A1SY81 LY41PT1P ERNT ASLCXY81 Unnecessary...

Page 61: ...SLB68 Extension base unit without power supply module A1S52B ERNT ASLB52 A1S55B ERNT ASLB55 A1S58B ERNT ASLB58 Integrated type A1SJCPU ERNT ASLBJ A1SJCPU S3 A1SJHCPU For the selection of base adapter refer to Transition from MELSEC AnS QnAS Small Type Series to L Series Handbook Fundamentals 58 2 3 Replace AnS QnAS Small Type Series with L Series Artisan Technology Group Quality Instrumentation Gu...

Page 62: ...to address can be handled easily by using FA goods 2 A dedicated cable is available to connect the programmable controller with the FA goods so there s no need to prepare cables when making a replacement Solution and Benefit Product name Model External connection Remarks 200 V AC photocoupler insulated input module FA TH16X200A31L 16 point common 2 wire type 1 200 V AC input module insulated with ...

Page 63: ... one interface module is stacked 236 mm when two interface modules are stacked or more is required 2 Flat mounting type Existing mounting holes can be used However enough depth and space above the existing modules are required A space of 62 mm 30 mm for heat dissipation is required above existing modules A depth of 158mm is required The required depth is less than that of the stackable type 3 Stan...

Page 64: ... selecting the Q62P Refer to E Interface module power supply for the required external 24 V DC power supply capacity 2 The A0J2 upgrade tool is compatible with the interface modules as shown in the table on the next page Refer to the following material from Mitsubishi Electric System Service Co Ltd for details on the programmable controller fixing frame set base adapter and mounting plate etc that...

Page 65: ...AR A0J2 E56AS AJ35PTF 56AS A1SH42 A1SX41 A1SY41P SC A0JQIF 56AS A0J2 E56DR AJ35PTF 56DR A1SH42 A1SX41 A1SY41P SC A0JQIF 56DR A0J2 E56DS AJ35PTF 56DS A1SH42 A1SX41 A1SY41P SC A0JQIF 56DS A0J2 E56DT AJ35PTF 56DT A1SH42 A1SX41 A1SY41P SC A0JQIF 56DT A0J2 E24S AJ35PTF 24S A1SY41P QY41P QX41Y41P AJ65SBTCF1 32T SC A0JQIF 24S A0J2 E24R AJ35PTF 24R SC A0JQIF 24R A0J2 E32D AJ35PTF 32D SC A0JQIF 32D A0J2 E3...

Page 66: ...e insufficient depending on the module configuration Prepare an external 24 V DC supply if the Q62P 24 V DC capacity 0 6 A is insufficient Model Module external power supply Relay drive power supply Interface module Input module Output module I O module SC A0JQIF32D SC A0JQIF32A SC A0JQIF24R SC A0JQIF24S SC A0JQIF24T SC A0JQIF28AR SC A0JQIF28AS SC A0JQIF28DR SC A0JQIF28DS SC A0JQIF28DT SC A0JQIF56...

Page 67: ...J2 E56 I O modules eliminating the need of making new holes Solution and Benefit The following is an example of replacing an A0J2 H system with Q Series using the A0J2 upgrade tool Instructions 1 Replace the A0J2H Series CPU with a Q Series CPU and the I O modules with QX41Y41P The existing I O address can be used for the QX41Y41P and program modifications can be avoided 2 When the A0J2 renewal to...

Page 68: ... Programmable controller connection cable SC A0JQC03M SC A0JQIF24R SC A0JQIF56DR SC A0JQSEL U1 SC A0JQSEL U2 Product name Stackable type replacement module Remarks A0J2 upgrade tool Cable length 1 0 m Change the adapter plate for Q33B with the one for Q63B Cable length 0 35 m Module selection example Q Series Power supply module CPU module Output module I O module Extension base unit Main base uni...

Page 69: ...61P Q00UCPU Q35B 24 V DC power supply module Commercially available QY41P QX41Y41P Product name Existing module Stackable type replacement module Interface module Base adapter for standalone type Mounting plate for Q35B Programmable controller fixing frame set Base adapter mounting frame SC A0JQBSL SC A0JQPT5 SC A0JQC10M Programmable controller connection cable SC A0JQC03M SC A0JQIF24R SC A0JQIF56...

Page 70: ... controller side module changes the I O addresses and requires program modification In this case the start I O address of the affected slots can be re assigned in I O assignment of Q Series CPU parameter in order to avoid changes to the program 24 V DC output power supply of the Q62P can be used as an external power supply for the A0J2 renewal tool However depending on the number of modules used a...

Page 71: ...odifications can be avoided Solution and Benefit The following is an example of upgrading a MELSECNET network system consisting of only remote I O stations to a MELSECNET H remote I O network system using the A0J2 upgrade tool Instructions 1 Replace the MELSECNET network system with MELSECNET H remote I O network system The network parameter settings remain the same and it is not necessary to make...

Page 72: ...gth 0 35 m 2 2 4 Module selection example 1 Programmable controller 2 A0J2 upgrade tool The overall distance of coaxial bus is 500 m when using 5C2V Use the following product to extend the distance up to 2 5 km Repeater Unit for the MELSECNET 10 Coaxial Bus System type A6BR10 When upgrading an optical loop network system use the QJ71LP21 25 for the master station and the QJ72LP25 25 for the remote...

Page 73: ... without program modification For details on the A0J2 upgrade tool refer to Section 2 6 Replace A0J2 H systems with Q Series using existing wiring Solution and Benefit The following is an example of replacing MELSECNET MINI compact type remote I O modules with CC Link using the A0J2 upgrade tool Instructions 1 Select connector type CC Link I O modules to allow connection with the A0J2 upgrade tool...

Page 74: ...odules Module selection example 1 Programmable controller 2 A0J2 upgrade tool MELSECNET MINI twisted pair cables must be replaced with CC Link dedicated cables CC Link I O modules and A0J2 upgrade tools interface modules require 24 V DC power supply in addition to power supply for control Prepare a 24 V DC power supply separately When using the stackable type renewal tool as shown in the example m...

Page 75: ...it 3 1 Replace A QnA Large Type Series with Q Series A38B Empty Q61P Q06UDH CPU QJ61BT 11N QJ71 BR11 QJ71E71 100 Empty A61P AX41 Empty AY10 A68AD A68AD A68DAI S1 Empty Empty Q35B QA68B QC06B Modules upgraded from the A Series Empty slots for replacing to Q Series module Existing A Series modules The QA6 B extension base unit permits reuse of existing A Large Type Series modules minimizing wiring t...

Page 76: ... with QCPU These modules must be replaced with those compatible with QCPU CC Link master local module MELSECNET 10 network module Ethernet module Computer link module etc After replacing the module use the parameter I O assignment and set so that the existing module addresses are not changed The QA6 B extension base units and QA1S6 B extension base units are only compatible with High Performance M...

Page 77: ... the base units with the Q Series extension cable QC B A65B A61P AX41 X140 AY42 AX41 AY42 AY42 Extension base stage 1 A65B A61P Extension base stage 2 AY42 Y240 AY42 AY42 AY41 AY41 QA65B A61P AX42 X00 AX42 AX42 AX42 AX42 Extension base stage 1 A65B A61P Extension base stage 2 AX41 AY42 AX41 AY42 AY42 A65B A61P Extension base stage 3 AC06B AC06B QC06B QC06B QC06B AY42 AY42 AY42 X140 Y240 AY41 AY41 ...

Page 78: ... the existing units and setting the current I O addresses with the parameter I O assignments The following A Large Type Series module cannot be used with the Q Series CPU These must be changed to a Q Series CPU compatible module CC Link master local module MELSECNET 10 network module Ethernet module Ethernet module computer link module etc The A Large Type Series A6 B A5 B extension base unit with...

Page 79: ...71N Q61P Q01U CPU Q33B Current configuration After replacement QA1S65B A1S61PN A1SX41 X00 A1SY41P A1SX41 A1SY41P Extension base stage 1 Replace AnS QnAS Small Type CPU with QCPU Replace AnS Small Type main base with QA1S B and mount modules Product name Existing module Replacement module QJ71 E71 100 Empty Empty Empty QC06B Empty slot for replacing to Q Series module 1 Used to mount the Q Series C...

Page 80: ...be replaced to Q Series module 5 For re mounting existing A large type extension base unit Empty Empty Empty Product name Existing module Replacement module Use existing module in original state Use existing module in original state Use existing module in original state Use existing module in original state Use existing module in original state Power supply module new Power supply module for exten...

Page 81: ...hen the QA6 B extension base is connected The GOT bus can be connected when only the QA1S6 B extension bus is connected Program modifications can be minimized by using the same I O address for the existing units and setting the current I O addresses with the parameter I O assignments The following A QnA Large Type module and AnS QnAS Small Type module cannot be used with the Q Series CPU These mus...

Page 82: ...he AnS extension base unit equipped with QA1S6ADP are the same as those installed in the QA1S extension base unit For details refer to Transition from MELSEC AnS QnAS Small Type Series to Q Series Handbook Fundamentals Tip 3 2 2 Replace main base unit with Q Series and use existing extension base unit and modules in it use QA1S conversion adapter It is possible to replace the modules including the...

Page 83: ...sign the addresses for the modules mounted onto the main base unit after the existing module This will greatly reduce program modification time The following is an example of how to reuse the program without modifying the I O addresses when replacing the CPU with a Q Series CPU and keeping the existing I O modules on a QA extension base unit A38B Empty Q61P Q06UDHCPU QJ61BT11N QJ71BR11 QJ71E71 100...

Page 84: ...ase unit QA68B N A A68DAI S1 N A N A A68AD A68AD AY10 Point Address 32 32 32 32 32 32 32 16 00 20 90 B0 D0 70 50 40 Tip Assign the I O numbers in the following order Q Series to A Series or A Series to Q Series When the order is mixed i e Q Series A Series Q Series the CPU does not start up due to an error 81 3 3 Utilize existing A Large Type and AnS Small Type modules without changing I O address...

Page 85: ...nd Benefit R R A2NCPUR21 AJ71BR11 Q61P Q02U CPU I O module I O module I O module I O module Empty I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module I O module QJ71BR11 Master station NET ΙΙ Coaxial loop NET 10 Coaxial bus Control station Current configuration Transitional step 1 Secon...

Page 86: ...iguration refer to Transition from MELSEC A QnA Large Type AnS QnAS Small Type Series to Q Series Handbook Network Modules Transitional step 2 Transition completed Final replacement AJ71BR11 I O module I O module I O module I O module A2NCPUR21 A2NCPUR21 AJ71BR11 Tip Q61P Q02U CPU I O module I O module QJ71BR11 Q61P Q01U CPU I O module I O module QJ71BR11 Q61P Q02U CPU I O module I O module QJ71BR...

Page 87: ... existing MELSECNET B twisted pair cable can be directly utilized New cable installation is not required Solution and Benefit 1 System configuration example Replace Master station Local station Local station Existing MELSECNET B ACPU AJ71AT21B MELSECNET H PLC to PLC network QCPU QJ71NT11B The existing MELSECNET B twisted pair cable and terminating resistor ar e utilized Terminal modification is re...

Page 88: ...n speed QJ71NT11B Maximum number of link points per network 16384 points Connection cable Number of stations per network Twisted pair cable or CC Link Ver 1 10 compatible cable Up to 32 stations 1 control station 31 normal stations LW LX LY LB Item KNPEV SB 0 5SQ x 1P Applicable only when the communication speed is 1 25 Mbps or less Cross section Cable 2 core Shielded twisted pair cable Conductor ...

Page 89: ...PLC to PLC network and remote I O stations with normal stations Refer to Section 4 3 For details on Q Series CPU type to which MELSECNET H network module twisted bus type QJ71NT11B can be mounted number of mountable modules per CPU and network parameter settings refer to the following manual Q corresponding MELSECNET H Network System Reference Manual PLC to PLC network SH 080049 MELSECNET H twiste...

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Page 91: ...ies stations with Q Series while retaining MELSECNET ΙΙ QA1S51B Q38B QC06B Q61P Q02U CPU A1SJ71AP 23Q Local station 3 I O module I O module I O module 1 Using a local station data link module the Q Series can directly connect to existing MELSECNET ΙΙ network as a local station When replacing A Large type Small type Series CPU with Q Series CPU existing wiring can be utilized and network parameter ...

Page 92: ...n data link module options Model Outline A1SJ71AP23Q MELSECNET ΙΙ local station data link module for SI optical fiber cable A1SJ71AR23Q MELSECNET ΙΙ local station data link module for coaxial cable A1SJ71AT23BQ MELSECNET B local station data link module for shielded twisted pair cable 1 Except for the local station replaced with the Q Series modification to the system configuration and programs ar...

Page 93: ...es MELSECNET ΙΙ optical loop 1 System configuration example Current configuration Change to local station after replacing master station with QCPU A3ACPUP21 Power supply module Power supply module Power supply module Power supply module Power supply module Power supply module Power supply module I O module I O module I O module A3ACPUP21 I O module I O module I O module A2ACPUP21 I O module I O mo...

Page 94: ...son a local station that is upgraded to Q Series cannot become the master station Instead one of the existing A Series local stations should be set as the master station The station numbers should be changed accordingly but the I O address and parameters can remain the same 2 Minimal setup is required as network parameter settings excluding link refresh setting are automatically detected by the lo...

Page 95: ...en master station and remote station Master station input X Remote station input X Master station output Y Remote station output Y MELSECNET H I O signal transfer between control station and normal station Control station input X Normal station output Y Control station output Y Normal station input X Although MELSECNET systems may be a combination of local and remote I O stations two separate netw...

Page 96: ...module I O module I O module I O module Q61P I O module I O module QJ71LP21 25 I O module I O module Q61P I O module I O module QJ71LP21 25 I O module I O module Q06UDH CPU Q61P I O module I O module QJ71LP21 25 I O module I O module Q02U CPU Q61P I O module I O module QJ71LP21 25 I O module A3ACPUP21 I O module I O module I O module I O module I O module AJ72P25 I O module I O module I O module I...

Page 97: ...2FF 300 3FF 1 2 3 4 LXLY Setting Network type Start I O No Network No Total stations Group No Station No Mode MNET H mode Ctr Sta Online Network range alloc set exist No sta inher para settings Refresh para settings exist No interrupt settings L R Station No M L L R L LY Start Mdl 1 0100 1 5 0 Mdl 2 Mdl 3 Mdl 4 End Start End Start End Start End LX LY LX LX LY M sta L R sta M sta L R sta 500 5FF 50...

Page 98: ...o 1 2 3 4 5 256 256 256 16 0100 0200 0300 0000 01FF 02FF 03FF 000F 256 256 256 256 0100 0200 0300 0000 01FF Points Start End Points Start End Points Start End Points Start LB LW Low speed LB Low speed LW Pairing Trans range Trans range Trans range Trans range End 02FF 03FF 00FF LX LY Settings 1 Station No 1 2 3 4 5 256 0500 05FF 256 0500 Points Start End Points Start End Points Start End Points St...

Page 99: ...actual I O X Y Network type Start I O No Network No Total stations Group No Station No Mode MNET H mode Nor Sta Online No sta inher para settings Refresh para settings exist No interrupt settings Mdl 1 0100 1 0 Mdl 2 Mdl 3 Mdl 4 512 512 256 256 SB0000 SW0000 LX0500 LY0500 SB01FF SW01FF LX05FF LY05FF 512 512 256 256 SB0000 Points Start End Link side Points Start SW0000 X500 Y500 SB01FF End PLC side...

Page 100: ... must be Q Series stations Replace the A Series special module with the Q Series intelligent function module The Q Series intelligent function module s buffer memory can be read written using the current A QnA Series dedicated instructions The sequence program must be revised as the number of occupied points I O signals and buffer memory address may change Replace master station CPU to Q Series in...

Page 101: ...the Q Series is explained below Flow of replacement 1 Replace the existing station 1 with the Q Series in Step 1 2 Replace a random station with the Q Series in Step 2 3 In the final step replace the master station with the Q Series CPU and shift to the MELSECNET H remote I O network At the same time replace the stations remaining in the existing network as MELSECNET 10 remote I O network modules ...

Page 102: ...eplace master station and R3 with Q Series This completes replacement of all stations with Q Series Replace R2 station with Q Series Master station R3 not replaced Change Mode from 8 to 0 R3 station Q61P Q06U DHCPU QJ71 LP21 25 Q Series I O module Q Series I O module Set Mode to 0 A61P AJ71 LP21 A Series I O module A Series I O module A Series I O module Master station A3U CPU Replace Q61P QJ72 LP...

Page 103: ... AJ65DBTB1 32D AJ65DBTB1 32DR AJ65DBTB1 32R AJ65DBTB1 32R AJ65DBTB1 32DR A2CCPU AX41C AY13C AX40 Y10C AX41C AY13C AX40 Y10C X00 to 1F Y20 to 3F X40 to 4F Y50 to 5F XA0 to BF Y80 to 9F X60 to 6F Y70 to 7F A2C shape CC Link remote I O modules have been developed to replace MELSECNET MINI S3 systems with CC Link Wiring time is reduced because existing terminal blocks can be mounted directly on the A2...

Page 104: ...the module mount the wired terminal block 1 Remove the wired terminal block from the existing I O module Model list Tip A2C shape CC Link remote I O modules The A2C shape CC Link remote I O modules can also replace MELSECNET MINI S3 systems consisting of the AJ71PT32 S3 A1SJ71PT32 S3 building block type master module with CC Link In this case program modification is not required For replacing comp...

Page 105: ...ts Terminal block AJ35TB1 16T 16 points Terminal block A1S35B To power supply To power supply To power supply To I O To I O To I O To power supply To I O To power supply To I O To power supply To I O MELSECNET MINI Twisted pair cable A1S61PN A2SHCPU A1SJ61BT11 A1SX42 A1SX42 A1SY42 A1SY41 A1S35B 1 Terminating resistor CC Link I O module Wiring conversion adapter Existing MELSECNET MINI terminal blo...

Page 106: ...rsion adapter 1 A6ADP 1MC16D 34 pin conversion adapter 1 A6ADP 2MC16D AJ35TB1 16T AJ35TB1 16D AJ35TB2 16D MELSECNET MINI occupies 8 points station whereas CC Link occupies 32 points station Therefore except for modules with a total of 32 points occupying 4 stations I O numbers need to be changed and program modifications are required Refer to Section 7 5 for details The communication cables must b...

Page 107: ... are the same for each I O module to be replaced Therefore programming time and debugging time after the replacement is reduced Solution and Benefit 1 System configuration example A61P AJ72PT35 AX42 AY42 A35B A32B A35B MELSECNET MINI master station MELSECNET MINI data link system AJ71PT32 S3 A61P A2ACPU I O module I O module I O module I O module A61P AJ72PT35 AX11 AY13 AX41 AY41 Empty Q61P Q02U C...

Page 108: ... QY41P AY41 1 ERTN AQTY41 1 1 QG69L Data link Network module For MELSECNET MINI S3 AJ72PT35 For MELSECNET H remote I O network QJ72LP25 25 1 1 Network range assignment The following example shows the network parameter settings of MELSECNET H remote I O network after replacement in the case where the transmission devices of the existing MELSECNET MINI S3 network were X Y100 to 1FF 1 Existing MELSEC...

Page 109: ...coaxial bus cable can be used to reduce cable installation time Some CPUs such as Basic Model QCPUs Q00J Q00 Q01CPU cannot be set as MELSECNET H remote I O network master station For selecting CPU type refer to Q corresponding MELSECNET H Network System Reference Manual Remote I O network SH 080124 If modules other than building type I O modules such as A2C I O modules are mixed in the existing ME...

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Page 111: ... DB A20 AJ51T64 AJ55TB 4 AJ55TB 8 AJ55TB 16 A1SJ51T64 Twisted pair cable and cab tyre cable Up to 16 stations can be connected Replace the MELSEC I OLINK remote I O station to the CC Link LT or AnyWire DB A20 to upgrade the remote I O system Solution and Benefit 4 6 Replace MELSEC I OLINK with CC Link LT AnyWire DB A20 AnyWire Corporation product 1 Replacement configuration example 108 4 6 Replace...

Page 112: ...etails please consult your local Mitsubishi representative Compatible Not compatible Item Replacement to AnyWire DB A20 MELSEC Q Series L Series compatible Replacement to CC Link LT MELSEC Q Series compatible Compatibility Details Compatibility Details External power supply Existing I OLINK external power supply can be used Power adapter must be installed Connection method T shape branch tree bran...

Page 113: ...CPU Q Mode Preset Counter function selection Counting speed 50 10 7 KPPS Same input filtering system Q Series replacement dedicated modules share the same input filtering system as and therefore can replace the A Series high speed counter module AD61 or AD61S1 without restrictions from the specifications of existing pulse generators e g an encoder Solution and Benefit Instructions Replace A Large ...

Page 114: ...ineering Co Ltd The existing modules terminal blocks and wiring can be utilized For replacement details refer to the following section Section 2 2 Upgrade to Q Series using Q Series large type base unit and I O modules The existing modules terminal blocks and wiring can be utilized For replacement details refer to Item 2 1 2 2 Module wiring 111 5 1 Replace high speed counter modules AD61 S1 with Q...

Page 115: ...OM Function start input 24 V Function start input 12 V Function start input 5 V EQU 1 Coincidence output point No 1 EQU 2 Coincidence output point No 2 CH1 QD62 H01 DEC FUNC CH1 CH2 FUSE øA øB QD62 H01 Cable AC05TB AC10TB AC20TB AC30TB AC50TB AC80TB AC100TB Connector terminal block converter module A6TBXY36 b Replacement using a connector terminal block converter module This replacement method is ...

Page 116: ...as that of the module before replacement AD61 AD61S1 0 to 16 777 215 24 bit unsigned binary QD62 H01 QD62 H02 2 147 483 648 to 2 147 483 647 32 bit signed binary The number of points occupied by the module changes from 32 to16 points and thus the I O signal assignment X Y also changes Due to additional functions the buffer memory addresses are changed and program modification is necessary Check th...

Page 117: ...hase input 2 phase input Magnitude comparison between CPU and AD61 QD62 H01 32 bit signed binary values 24 bit unsigned binary 2 Phase UP DOWN preset counter ring counter function Type Comparison range Comparison result Coincidence output Preset Signal level φA φB Counting speed Max Counting range 32 bit signed binary values 2 147 483 648 to 2 147 483 647 24 bit unsigned binary 0 to 16 777 215 Cou...

Page 118: ...t value Count input signal 5 V DC 12 V DC 24 V DC 2 to 5 mA 1 phase input 2 phase input Magnitude comparison between CPU and AD61S1 QD62 H02 32 bit signed binary values 24 bit unsigned binary 2 Phase UP DOWN preset counter ring counter function Type Comparison range Comparison result Coincidence output Preset Signal level φA φB Counting speed Max Counting range 32 bit signed binary values 2 147 48...

Page 119: ...how the rated input currents and provide countermeasures for current insufficiency AX41 and AX42 have different common wiring but the rated input current specifications and the countermeasure of installing an external resistor are the same When replacing with the existing A Series module the rated input current of the DC input module becomes smaller In some cases the previous Q Series DC input mod...

Page 120: ... mA N A N A 24 V DC 12 V DC Approx 4 mA 32 AX82 QX81 QX81 S2 Item Item AX81 10 2 to 26 4 V DC 38 point terminal block connector M3 6 screws 1 Specification comparison of QX41 S2 input module positive common sink type 2 Specification comparison of QX81 S2 input module negative common source type 2 Specification comparison The pin arrangement of the A Series connector type DC input module is the sam...

Page 121: ...mand pulse Setting data Current value Data read write Parameter data Positioning data Zero return parameters Positioning module AD70 A1SD70 QD73A1 Drive module Servo motor Speed instruction Interface Feedback pulse 1 1 PLG M 2 Feedback pulse Servo amplifier 5 3 Replace analog output positioning module AD70 A1SD70 with Q Series Improve functionality of A Series analog output positioning module AD70...

Page 122: ...ulse inputs can be multiplied to 4 2 1 or 1 2 Zero return control Provided two types Setting method changes from hardware switch to CPU module parameters The setting method is different but the functions are the same JOG operation Provided Starting time Absolute method 4 4 ms 1 Incremental method 4 5 ms 1 JOG operation 4 3 ms Zero return near point dog type 4 4 ms Zero point return count type 5 1 ...

Page 123: ...set to open 0 points when replacing the existing A1SD70 set the parameter I O assignment setting as shown below so that the QD73A1 address does not change after replacement 1 Set first half slots to open 0 points 2 Set last half slots to same address as existing A1SD70 using the head XY setting When replacing the existing AD70 set the first half slots to open 0 points 3 The program must be revised...

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Page 125: ...ison of the specifications refer to Transition from MELSEC A QnA Large Type Series to AnS Q2AS Small Type Series Handbook L NA 08064ENG A A1S module conversion adapter Model list A A1S module conversion adapter A1ADP A Large Type main extension base unit QA6 B extension base unit AnS Small Type Series I O special function modules etc Notes Production of the AnS QnAS Small Type Series and MELSEC I ...

Page 126: ...part Solution and Benefit 6 1 1 Use AnS Small Type I O modules as spare parts for A Large Type input output modules A35B A35B Module to be replaced Connector connection A A1S module conversion adapter A1SX42 1 System configuration example Current configuration After replacement Empty AY41 AY41 AX42 AX41 A3ACPU A61P Empty AY41 AY41 A1ADP XY A1SX42 AX41 A3ACPU A61P Replace 123 6 1 Use AnS Small Type...

Page 127: ...L NA 08064ENG for details Power supply module Product name CPU module A A1S module conversion adapter for A1S Output module Input module Main base unit Existing module Replacement module A61P A3ACPU N A A35B 1 AY41 Utilize existing module Utilize existing module A1ADP XY Utilize existing module Utilize existing module 1 1 AX41 Utilize existing module 1 2 AX42 A1SX42 1 1 1 2 Module selection exampl...

Page 128: ... set to the Dedicated protocol mode is mounted on the empty slot This is because the No protocol mode requires a transmission program but the Dedicated protocol mode does not A35B A35B Channel set to Dedicated protocol mode Channel set to No protocol mode A1SJ71UC24 R2 Model A1SJ71UC24 R4 Outline RS232C 1 channel RS422 485 1 channel A1ADP SP A1ADP SP A1SJ71UC24 R2 or A1SJ71UC24 R4 set to No protoc...

Page 129: ...n is used it is required to modify the program due to changes in the designated address for the TO instruction and handshake X Y address Power supply module Product name CPU module Computer link module Output module Input module A A1S module conversion adapter for A1S Main base unit Existing module Replacement module A61P A3ACPU AJ71UC24 N A AX41 A35B 1 2 AY41 Utilize existing module Utilize exist...

Page 130: ...mounted Q Series module may differ in part of the specifications or may not be program compatible Reconfirm the specifications or reexamine the program 2 When an existing AnS module is replaced with a Q Series module the existing wiring of the AnS module can be used by using a conversion adapter manufactured by MEE However conversion adapters with fixing mounts cannot be used For details refer to ...

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Page 132: ...Part Ⅱ Programming 129 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 133: ... replacement Matters frequently asked questions when utilizing the QCPU program with the QCPU are explained as precautions Peripheral devices using existing A Large Type and A0J2 Series CPU program The following CPU types are incompatible with GX Developer so the PLC type must be changed to GX Developer compatible CPU types with the following instructions before the programs can be used CPUs not c...

Page 134: ...used In addition a group of multiple instructions such as instructions to transfer data to the ACPU accumulators A0 and A1 can be converted to QCPU instructions and further modified to simplify the program and reduce the number of steps Answer Some QCPU operation processing instructions are different from their corresponding ACPU instructions in format This section explains the instructions that h...

Page 135: ...n D RCR n D ROL n D RCL n D DROR n D DRCR n D DROL n D DRCL D S SUM D S DSUM n D S2 S1 SER n D S2 S1 DSER n ROR n RCR n ROL n RCL n DROR n DRCR n DROL n DRCL S SUM S DSUM n S2 S1 SER n S2 S1 DSER 1 Rotation result is stored in A0 2 Rotation result is stored in A0 and A1 2 ACPU to QCPU instruction replacement Replacing ACPU program with QCPU program using Change PLC type converts ACPU instructions ...

Page 136: ...OVP Transfer the rotation result SD718 ACPU A0 converted to special D D0 Rotation execution device RORP SD718 ACPU A0 converted to special D K3 M0 Check Carry ON OFF Execute the rotation 0 X0 Instruction execution condition SM700 Carry flag ACPU M9012 END 39 RORP D0 Rotation execution device K3 M0 Check Carry ON OFF ACPU program Replacement QCPU program Equivalent QCPU program in instruction forma...

Page 137: ...RP D10 Search data storage device K10 D100 Head device of searched data D0 First matched location 0 X1 Instruction execution condition Instruction execution condition Instruction execution condition END 34 Execute the search instruction store the result in the accumulators A0 A1 Execute the search instruction store the result in SD718 and SD719 which are replacement for A0 and A1 Execute the searc...

Page 138: ...eplaced with SM999 This section explains replacement of the ASCII code conversion instruction ASC 1 Specifications of ASCII codes conversion instruction The following are the ASCII code conversion instruction specifications for ACPU and QCPU 1 ACPU Instruction ASC Converts up to 8 characters When there are 7 characters or less it is converted and stored as 8 characters 4 words space 20H is stored ...

Page 139: ...with the MOV instruction in QCPU the number of occupied points increases because the stored ASCII code occupies 4 devices 1 word delimiter 00H If the additional device was being used for other purposes its content will clear to 0000H Modification is necessary when the devices used by the ASC instruction 1 are used for other operations Example of stored data 1 5 characters ACPU ASC 1234A D0 QCPU MO...

Page 140: ...to D3 Since 00H is added after the last character 0000H is stored in D4 When the program is replaced make sure that D4 is not used elsewhere for other purposes Stores ASCII code of up to 32 characters in D10 The last occupied device is D25 when 32 characters are specified However 0000H is stored in D26 because 00H is added after the last character 0 END 203 103 MOVP M1 D10 1234567890123456 MOVP M0...

Page 141: ...e different functions specifications number of occupied points etc The AnACPU AnUCPU special function module instructions cannot access the QCPU therefore they are replaced with SM1255 as unconvertible instructions Modify the program according to the functions and specifications of QCPU intelligent function modules Instructions for extended file registers and data link are also replaced with SM125...

Page 142: ...uction The QCPU unifies AnACPU AnUCPU dedicated instructions LEDA LEDB LEDC SUB and LEDR into one single instruction which has the same format as the basic and application instructions Instructions that do not have a corresponding QCPU instruction are replaced with OUT SM1255 Replace or delete the instructions that have been converted to OUT SM1255 2 Dedicated instructions with changed instruction...

Page 143: ...esult Conversion from hexadecimal ASCII to BIN 32 bit data 0 M0 END 6 D10 Conversion result D0 Head device of ASCII data Conversion instruction from ASCII to BIN DHABINP 3 Program replacement example 1 Direct output instructions 2 Conversion instruction from hexadecimal ASCII to BIN 32 bit data AnACPU AnUCPU program AnACPU AnUCPU program Replacement QCPU program Replacement QCPU program 140 7 2 Re...

Page 144: ...dition instruction 0 M2 END 7 D30 Head device of addition result D10 Head device of data to be added D20 Head device of first addend E Replacement for ADD real number addition instruction E P 3 Addition instruction of floating decimal point type real number AnACPU AnUCPU program Replacement QCPU program 141 7 2 Replace AnACPU AnUCPU dedicated instructions Artisan Technology Group Quality Instrumen...

Page 145: ...ers used for other purposes were overwritten Can index registers be used as 32 bit devices 2 words in QCPU Frequently asked questions regarding the conversion of ACPU to QCPU program Inquiry example The ACPU index registers Z Z1 to Z6 V and V1 to V6 are replaced with Z0 to Z15 If the index registers were used as 16 bit devices 1 word in ACPU the device numbers will change once upgraded to QCPU How...

Page 146: ...number 1 Replacing index register Z Z1 to Z6 V V1 to V6 and Z0 to Z15 are used as index register for the ACPU and QCPU respectively Therefore their specifications differ V is used as edge relay for the QCPU This device is used to store the PLS PLF information of the contacts found at the start of the ladder block The following table shows how the index registers should be replaced when changing AC...

Page 147: ...ata END 12 INCP Z0 R0Z0 Data logging save destination MOVP 6 M1 Data logging command W0 Logging data INCP Z7 R1000Z7 Data logging save destination Z0 replaced ACPU device Z Z7 replaced ACPU device V ACPU program 3 Program replacement example 1 When using index register as 16 bit 1 word data Replacement QCPU program The index register numbers will change after converting the ACPU program to QCPU bu...

Page 148: ...P 0 X0 D0 Data to be divided END 12 MOVP K10 Z1 R0Z2 Remainder data save destination Z0 INCP Z2 Quotient is stored in Z0 and remainder is stored in Z1 Since Z1 is overwritten by the remainder of the division instruction change it to an unused index register ACPU program Replacement QCPU program Modified corrected QCPU program 2 When using index register as 32 bit 2 word data The index register num...

Page 149: ...3 has the same specifications in QnACPU as in QCPU Therefore it is not necessary to modify the program after executing Change PLC type in GX Developer SFC programs MELSAP ΙΙ and MELSAP3 created with MS DOS compatible programming software SW IVD NX GPPA and SW IVD NX GPPQ can be converted and utilized after being imported to GX Developer Solution and Benefit 7 4 Utilize SFC programs Replace MELSAP ...

Page 150: ... QCPU OUT SM1255 Basic Model QCPU OUT SM999 Search for these OUT instructions or SM1255 SM999 devices and manually modify the converted programs Additionally intelligent function modules and network modules may require program and parameter modifications 1 Operation for utilizing SFC program Tip Files in GPPQ GPPA format which were created saved using SW IVD GPPA SW IVD NX GPPQ should be converted...

Page 151: ...am file they are replaced with the following 2 programs Ladder instructions MAIN SFC programs MAIN SFC To execute multiple programs such as MAIN and MAIN SFC go to Program found in Parameter of PLC to set the program name execution type and the order of execution during each scan Program file name after changing programmable controller type Program settings window 148 7 4 Utilize SFC programs Repl...

Page 152: ...101 MELSAP3 M321 Precautions for replacement When starting stopping the SFC program according to user conditions operations such as turning SM321 on off must be handled in the program SFC program starts up at default since system is automatically turned on Switches on and off with user operation The basic operation of the MELSAP3 is the same as the MELSAP ΙΙ but the specifications are partially di...

Page 153: ...mal SFC chart display and cause creation fault in GX Developer Executing Import file in GX Developer to import an SFC program saved in a personal computer Executing Read from PLC in GX Developer to read an SFC program from an ACPU If a creation fault occurs in the SFC chart add a dummy step with SW IVD NX GPPA and import the file to GX Developer IMPORTANT 1 Creation fault examples 2 SFC chart modi...

Page 154: ...ram in the additional step using a series transition If the transition condition program is not created the transition condition number is displayed printed due to un programmed transition condition 3 Precautions for modifying SFC chart 151 7 4 Utilize SFC programs Replace MELSAP ΙΙ with MELSAP3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 155: ...3 CC Link Input output module Input output module AX11C is replaced with AY13C is replaced with AX10Y10C is replaced with AX41C is replaced with AJ35TB2 16D is replaced with Station No 1 4 stations 32 points occupied X100 to X11F Station No 5 4 stations 32 points occupied X120 to X13F Station No 1 X100 to X10F Station No 2 X110 to X11F Station No 7 Y170 to Y18F Station No 6 Y160 to Y16F Station No...

Page 156: ...o 17F Not in use E7 Station No 5 E8 AJ65SBTB2N 16A X150 to 15F X180 to 19F X190 to 19F Not in use E9 Station No 6 16A AJ65SBTB2N 16R Y160 to 16F Y1A0 to 1BF Y1B0 to 1BF Not in use 16B Station No 7 16C AJ65DBTB1 32R Y170 to 18F Y1C0 to 1DF 16D Sample program Data transfer Command 1 Data transfer Command 2 Receipt of input data to the first module mounted in place of the existing AX11C Receipt of in...

Page 157: ...eplacement example Example of existing configuration Example of new configuration Replace A1S 61PN A1SH CPU A1S P60 I O module I O module I O module The address depends on the module position 16 points occupied L02CPU L61P I O module I O module I O module The address 16 points occupied and built in I O function are set by the PC parameters 1 Example of LCPU parameter setting The following paramete...

Page 158: ... function 2 Only in the case of direct input output processing by the existing CPU module Program to be processed when the pulse catch input is turned on Xn X0 SETYn RSTYn 1 Deleted program 2 155 7 6 Replace pulse catch module Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 159: ...t after replacement of pulse catch module Program to be processed when pulse catch input is turned on 2 Pulse catch processing procedure Processing procedure of existing pulse catch module refresh system Processing procedure of newly mounted interrupt module Pulse catch external input signal Pulse catch input signal Xn Scan execution program O END END processing O END O END O ON data is captured b...

Page 160: ...Part Ⅲ Application 157 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 161: ... the Q Series while utilizing existing parameters and data Instructions After replacing the A Large Type modules with the Q Series reuse convert positioning parameters and data of the AD75 using GX Configurator software package for positioning modules Software packages to be used are as follows For AD75 models GX Configurator AP Version 1 SW D5C AD75P E For QD75 models GX Configurator QP Version 2...

Page 162: ... poisoning module Write to AD75 read from AD75 verify AD75 data Write to read from Flash ROM Read positioning parameters and data from the AD75 using GX Configurator AP 2 How to use existing positioning parameters and data Save positioning parameters and data using GX Configurator AP Creating a AD75 file Save in the file format to be read by GX Configurator QP 159 8 1 Replace AD75 P M with QD75 P ...

Page 163: ...ad the AD75 file using GX Configurator QP Step 4 Specify item s that need to be changed in GX Configurator QP 160 8 1 Replace AD75 P M with QD75 P D M MH while utilizing existing positioning parameters and data Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 164: ... 5 Write all positioning parameters and data including modified data to the QD75 using GX Configurator QP Via QCPU Q Series compatible serial communication module or MELSECNET H network remote I O module Only when directly connected to the remote I O module To use GX Configurator AP data in GX Configurator QP it is necessary to save the file in a format that can be read by GX Configurator QP Files...

Page 165: ...d file register block number to the PC and save the data with a project name different from that used in Step 1 d Step 3 Change the type of the ACPU project file saved in Step 1 to QCPU LCPU by Change PLC type d Step 4 Open the ACPU project file saved in Step 1 and display the device memory R Open the QCPU LCPU project file which has been changed in the PLC type in Step 3 and display the device me...

Page 166: ...ting Change PLC type by using GX Developer the file register block switch command is considered to be unreplaceable and replaced with SM1255 Therefore the program must be modified Modify the program as shown below Example of program for comparing R0 in block No 0 and R0 in block No 1 Program for switching file register block of ACPU command dedicated to AnA AnU Comparison of retrieved values Retri...

Page 167: ...ile registers into QCPU LCPU display the QCPU LCPU file registers in the ZR mode calculate the ZR number corresponding to R0 of each ACPU and copy the data Examples R0 of ACPU block No 0 Position of R0 in QCPU LCPU R0 of ACPU block No 1 Position of ZR32768 in QCPU LCPU R0 of ACPU block No 2 Position of ZR65536 in QCPU LCPU 2 The number of file register blocks which can be handled by QCPU LCPU Seri...

Page 168: ...ome project files are necessary for each block Q LCPU project file 1 project file ZR0 to ZR32767 ZR32768 to ZR65535 ZR65536 to ZR98303 1 Number of points in one file register block ACPU and QCPU LCPU vary in the number of points in one file register block ACPU 8K points 8192 points per block QCPU LCPU 32K points 32768 points per block When copying the data in the ACPU file registers into QCPU LCPU...

Page 169: ... memory R0 in the existing ACPU program file using GX Developer drag the mouse to select the range to be copied into QCPU after replacement and store the data in the copy buffer To store select GX Developer edit menu Copy or Ctrl C Step 2 Start up GX Developer separately from the existing ACPU program file display the device memory R0 and specify the top position in QCPU into which the data will b...

Page 170: ... device memories can be copied not only between GX Developers but also between GX Developer and Excel or Word However the number of strings in Excel or Word is the same as that in GX Developer The data in the device name field cannot be copied GX Developer ACPU file GX Developer Q or LCPU file Excel Word 167 8 3 Copy device memory data Artisan Technology Group Quality Instrumentation Guaranteed 88...

Page 171: ...les The tool contains the following functions Extracts parts of the program that were not automatically converted and displays the appropriate modification procedures Reduces program modification time Automatically creates link refresh sample program when using MELSECNET ΙΙ B local station data link module A1SJ71A 23 B Q Program creation is unnecessary as it is automatically generated The PLC type...

Page 172: ...ype Step 4 Read from programs Select Online Read from PLC and the programs in the CPU will be read out 169 9 1 Utilize programs of PC type incompatible with GX Developer Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 173: ...ed as the name of the imported file stated at item 7 4 For details refer to A QnA Q conversion support tool A0J2 Conversion Support Tool Operation Guide The A QnA Q conversion support tool can be downloaded for free from the FA Site Tip 170 9 1 Utilize programs of PC type incompatible with GX Developer Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 174: ...ersion support tool Solution and Benefit Conditions for program creation 1 System configuration example I O module I O module I O module Second tier Third tier A2ACPUP21 I O module I O module I O module A2NCPUP21 I O module I O module AJ71AP21 A2ACPUP21 I O module I O module I O module A2NCPUP21 I O module I O module I O module Power supply module Power supply module Power supply module Power supp...

Page 175: ...nditions used to create a link refresh sequence program for the local station data link module a Network type selection b Setting examples for each network type 1 MELSECNET mode Network range assignment set for the first half only 172 9 2 Create a sample program for MELSECNET ΙΙ or MELSECNET B link refresh using A QnA Q conversion support tool Artisan Technology Group Quality Instrumentation Guara...

Page 176: ...202 D100 Read data storage D0 Other station read device K1 LRDP K10 X1 M9200 M9201 M9202 M9202 Read from other station LRDP instruction received LRDP instruction completed LWTP instruction received LWTP instruction completed Write to other station LRDP instruction received LRDP instruction completed LWTP instruction received LWTP instruction completed D300 Other station write destination device D2...

Page 177: ...am generation tool start on the Menu screen Step 1 Start up Start the A QnA Q conversion support tool Click the A QnA Q conversion support tool icon Step 2 Menu selection Select the A QnA Q conversion support tool menu 174 9 2 Create a sample program for MELSECNET ΙΙ or MELSECNET B link refresh using A QnA Q conversion support tool Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 178: ...k type mode to match the one set in the master station M network parameters Refer to B Master station network parameter Master station M for the second tier under Conditions for program creation for an example d Check this box if the station which contains the refresh program is a local station in the third tier e Refer to c Program example of transient instruction found in section B of Conditions...

Page 179: ... be refreshed on the CPU module side When the start number is set the following points are automatically occupied B W 1024 points for MELSECNET mode 4096 points for MELSECNET ΙΙ composite mode X Y 2048 points Note that the actual link refresh points are the ones set for Network range assignment in the master station M network parameter c Create a link refresh sample program using the settings in S...

Page 180: ...ination cannot be specified by the user The folder name is created according to PLC type and I O number entered in a and b of Step 3 Example When the programmable controller type is Q25H and the I O number is 200 the folder name is Q25H_200 If the same folder name already exists it is overwritten a Select Exit to end the operation of the A QnA Q conversion support tool The A QnA Q conversion suppo...

Page 181: ...e program created in the A QnA Q conversion support tool Example Click Gppw gpj in C MELSEC AQCnvSupport Q25H_200 Step 9 Check the sample program Open the created sample program Display the statements through the View menu and check the program Example Display of program and its statements 178 9 2 Create a sample program for MELSECNET ΙΙ or MELSECNET B link refresh using A QnA Q conversion support...

Page 182: ...ram file select Project Copy and paste the sample program to the Program of the specified Q Series CPU c Select PLC parameter Program and set the Execute type of the added program to Scan d Write the parameters and the sequence program to the specified Q Series CPU 179 9 2 Create a sample program for MELSECNET ΙΙ or MELSECNET B link refresh using A QnA Q conversion support tool Artisan Technology ...

Page 183: ...ch module Transition from MELSEC AnS QnAS Large Type Series to Q Series Handbook Fundamentals L NA 08043ENG Transition from MELSEC AnS QnAS Small Type Series to Q Series Handbook Fundamentals L NA 08219ENG Transition from MELSEC AnS QnAS Small Type Series to L Series Handbook Fundamentals L NA 08258ENG Also refer to the I O Module User s Guide for the relevant module Excerpt from Building Type I O...

Page 184: ...onnector 5 12 V Common QX71 ERNT AQTX41 AX80 Negative common AX80E Negative common 24 V Negative QX80 ERNT AQTX80 5 12 V Common QX70 ERNT AQTX40 5 V DC AX80 only AX81 Negative common 24 V Negative QX81 ERNT AQTX81 Rated current Approx 4 mA Terminal block D sub 37 pin connector QX81 S2 Rated current Approx 6 mA Terminal block D sub 37 pin connector 12 V Common QX71 ERNT AQTX41 Terminal block 40 pin...

Page 185: ...ed Rated current Approx 6 mA 12 V Positive QX72 A1SX42 S1 Positive common 24 V Positive QX42 S1 A1SX42 S2 Positive common 24 V Positive QX42 QX41 S2 2 modules required Rated current Approx 6 mA A1SX71 Shared by positive common and negative common types 24 V Positive QX41 S1 Rated current Approx 4 mA QX41 S2 Rated current Approx 6 mA Negative QX81 S2 40 pin connector D sub 37 pin connector 5 12 V C...

Page 186: ...mmon and negative common types 24 V DC Common LX42C4 ー Specification AX71 QX71 QX41 S2 QX81 S2 Number of input points 32 points 32 points 32 points 32 points Rated input voltage 5 V DC 12 V DC 24 V DC 5 V DC 12 V DC 24 V DC 24 V DC Rated input current 3 5 mA 2 mA 4 5 mA TYP 5 5 mA 3 mA 6 mA MAX 5 V DC approx 1 2 mA 12 V DC approx 3 3 mA Approx 6 mA Approx 6 mA Working voltage range 4 5 to 5 5 V DC...

Page 187: ...ated load voltage 100 240 V AC 50 60 Hz 5 100 240 V AC 50 60 Hz 5 Max load voltage 264 V AC 264 V AC Max load current 2 A point 3 3 A common terminal 0 6 A point 4 8 A common terminal Since the maximum load current per point has been reduced carefully select the usage load 2 Selection examples 1 When the load capacity of externally connected device is 0 6 A or less Select the Triac output module Q...

Page 188: ...y for reasons of specifications Select the transistor output module QY40P QY41P as a replacement module and externally provide a commercially available Triac conversion terminal module to increase the load capacity We do not introduce any product 4 When the load capacity of externally connected device is 1 A or more and a change to relay output can be made for reasons of specifications Select QY10...

Page 189: ...de AnU Q A Mode Control station Compatible Not compatible 11 1 CPUs compatible with networks MELSECNET ΙΙ MELSECNET 10 and MELSECNET H This section shows the CPU types compatible with the network MELSECNET ΙΙ MELSECNET 10 or MELSECNET H to be configured and the combinations of CPU types 11 1 1 System configuration for MELSECNET 10 and MELSECNET H PLC to PLC network The following table shows the CP...

Page 190: ...module Local station Remote I O station MELSECNET ΙΙ 3 2 AnN AnS H QnA AnU AnA AnN AnS H Q High Performance model 1 Q Basic model 1 MELSECNET ΙΙ composite 3 2 4 MELSECNET 3 2 4 MELSECNET ΙΙ 5 MELSECNET ΙΙ composite 5 MELSECNET 3 2 4 Q Universal model 1 Remote I O station AJ72P25 Q Basic model Q Universal model Q High Performance model QnA AnU AnA Master station Applicable Applicable with restricti...

Page 191: ...configuration for redundant system network 1 System configuration for MELSECNET 10 and MELSECNET H PLC to PLC network network systems The following table shows combinations of MELSECNET 10 and MELSECNET H PLC to PLC network network systems with redundant systems 2 System configuration for MELSECNET 10 and MELSECNET H remote I O network network systems The following table shows combinations of MELS...

Page 192: ...MEMO 189 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 193: ...hen the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts designated in the instruction manual had been correctly serviced or replaced 5 ...

Page 194: ...MEMO 191 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 195: ...MEMO 192 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 196: ...roducts fail install appropriate backup or fail safe functions in the system This publication explains the typical features and functions of the products herein and does not provide restrictions and other information related to usage and module combinations Before using the products always read the product user manuals Mitsubishi Electric will not be held liable for damage caused by factors found ...

Page 197: ...iye Branch Serifali Mahallesi Nutuk Sokak No 5 TR 34775 Umraniye Istanbul Turkey Tel 90 216 526 3990 Fax 90 216 526 3995 Dubai MITSUBISHI ELECTRIC EUROPE B V Dubai Branch Dubai Silicon Oasis P O BOX 341241 Dubai U A E Tel 971 4 3724716 Fax 971 4 3724721 South Africa ADROIT TECHNOLOGIES 20 Waterford Office Park 189 Witkoppen Road Fourways Johannesburg South Africa Tel 27 11 658 8100 Fax 27 11 658 8...

Page 198: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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