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MINN KOTA Ultrex 1368800, Owner'S Manual

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MINN KOTA Ultrex 1368800 Owner'S Manual Download Page 54

PARTS DIAGRAM & PARTS LIST

ULTREX FOOT PEDAL

Foot Pedal Parts Diagram

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252

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256 362

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266

356

262

340

270

348

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276

278

278

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352

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316

358

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268

350

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Summary of Contents for Ultrex 1368800

Page 1: ...ULTREX BOW MOUNT TROLLING MOTOR OWNER S MANUAL...

Page 2: ...research and testing provide you the Minn Kota advantage that can truly take you Anywhere Anytime We don t believe in shortcuts We are Minn Kota And we are never done helping you catch more fish REGIS...

Page 3: ...damage to the motor can occur This damage will not be covered by warranty WARNING Take care that neither you nor other persons approach the turning propeller too closely neither with body parts nor w...

Page 4: ...KNOW YOUR BOAT Keel Bow Hull Bow Stern Stern Port Port Starboard Starboard Gunwale Gunwale Transom Inboard Outboard...

Page 5: ...le i Pilot i Pilot Link Control Mono Arm Lifetime Warranty Flexible Composite Shaft Propeller Power Switch Heel Block Speed Control Spot Lock AutoPilot Cool Quiet Power Motor Momentary On Button Const...

Page 6: ...PROP LARGE 1 9 2093101 NUT PROP NYLOC LG MX101 3 8 SS 1 10 2262658 PIN DRIVE 1 3 16 S S 1 C 2991925 BRACKET STABLZR ARM ASY SUB 1 11 22655100 BUMPER STABILIZER 1 12 2263624 STABILIZER ROD 1 13 2263107...

Page 7: ...the motor be mounted as close to the keel or centerline of the boat as possible Make sure the area under the mounting location is clear to drill holes and install nuts and washers Make sure the motor...

Page 8: ...he Gas Spring Cylinder can become damaged in the Mount while stowing or deploying the motor because it is not yet fully installed Damage will prevent the Lift Assist feature from operating correctly o...

Page 9: ...sonal preference The hook and loop on the fastener should be face down for the Hold Down Strap to function f Once the Mount is in position determine which bolt pattern to use The bolt pattern selected...

Page 10: ...TEM S NEEDED 4 x 6 5 x 6 6 x 6 NOTE To prevent seizing of the stainless steel hardware do not use high speed installation tools Wetting the screws or applying an anti seize may help prevent seizing Sc...

Page 11: ...s have a pre applied thread locker Do not apply additional thread locker to them as it may prevent future removal ITEM S NEEDED 25 x 2 26 x 2 27 x 1 Phillips Screw Phillips Screw Phillips Screw Spacer...

Page 12: ...at Pedal Control Sleeve Assembly Control Head Control Head Alignment Keel WARNING To avoid electric shock make sure the motor is not connected to a power source 2 c Remove the Connector Cover from the...

Page 13: ...e Steering Module Wrap Drum Cover Steering Motor Connection Plug Steering Motor Connection Plug Screws 4 f The Cable Tension Screw that holds tension on the Steering Cables is located under the base o...

Page 14: ...boat and the top of the foot pedal should be parallel with the deck of the boat CAUTION If the Wrap Drum becomes unintentionally disengaged from the Cable Gear the Steering Cables can become unwound...

Page 15: ...n it with the screw holes on the Cable Anchor Make sure the Wrap Drum Cover is nested securely on top of the Steering Module and that the wires pass out the top of the Wrap Drum Housing Secure the Wra...

Page 16: ...ltrex is installed on the port side of your boat the Pedal Control Sleeve Assembly points inboard Should you choose to install your Ultrex on the Starboard side of your boat it is recommended that the...

Page 17: ...accordingly later Steering Module Wrap Drum Cover Steering Motor Connection Plug Steering Motor Connection Plug Screws NOTE The cables are fed through the Cable Anchor and wound around the Wrap Drum T...

Page 18: ...les should be loosened i Once the Cable Tension Screw is loosened and the screws are removed carefully pry the Wrap Drum partially off by prying straight up using a heavy flat blade screwdriver The Wr...

Page 19: ...Wrap Drum is lifted Cable Gear Flat Screwdriver Steering Cables Wrap Drum Cable Anchor Screws Steering Module 7j 7k Cable Anchor l While holding the Wrap Drum just above the Cable Gear and maintaining...

Page 20: ...e Steering Cables are tight and then carefully thread the Steering Motor Connection Wire through the top of the Wrap Drum Cover The male plug comes from the Cable Anchor through the opening at the bot...

Page 21: ...ansported Attention to detail is needed for successful installation of the stabilizer We recommend to have the stabilizer bracket installed by a qualified marine installer 12 Steering Motor Connection...

Page 22: ...er Bracket ITEM S NEEDED 17 x 2 18 x 2 e Measure the proper length of the Aluminum Rod by standing it with the threaded end down onto the deck surface so that it sits vertically right next to the Stab...

Page 23: ...num Rod too tightly removes the end play needed for proper latch pin engagement and doing so could prevent the mount from fully latching in the stowed position Improper latching may cause damage If in...

Page 24: ...ronics and other boat accessories Please refer to the Battery Wiring Installation and Motor Wiring Diagram sections of this manual for correct rigging instructions NOTE Universal Sonar only provides 2...

Page 25: ...nected to an output device These connections are present on the trolling motor below the Control Head The i Pilot system does not need an external wired connection If only one connection is present it...

Page 26: ...Coil Cord Pedal Control Sleeve Assembly a Place the motor in the stowed position b Locate the Universal Sonar and i Pilot Link Cable Connection if equipped at the base of the Control Head 1 ITEM S NEE...

Page 27: ...i Pilot Link i Pilot Link Coil Cord Coil Cord Secured Cable Placement i Locate the Depth Collar and while grasping the Shaft loosen the Depth Collar Knob j Continue to grasp the Motor Shaft and raise...

Page 28: ...ng Module assembly from the mount without disconnecting one end of the gas spring Failure to do this can create a condition where accidental pulling of the Pull Grip and Cable may cause the mount to s...

Page 29: ...ect gas spring before removing motor from mount Do not engage the Pull Grip and Cable until gas spring is disconnected a To reassemble the Steering Module start with the mount in the deployed position...

Page 30: ...d of the Gas Spring with the holes in the outer arm of the base i Align the Pin with one spacer on each side of the Cylinder for the Gas Spring so that is passes through one side of the outer arm a sp...

Page 31: ...Wire Extension Length 5feet 10feet 15feet 20feet 25feet 30 lb 30 50 Amp 12 VDC 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 40 lb 45 lb 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 50 lb 55 lb 50 60 Amp 12 VDC 8 AWG 6 AWG 4...

Page 32: ...our trolling motor voiding your warranty Review your charger s manual carefully or consult the manufacturer prior to use to ensure your charger is compatible Minn Kota recommends using Minn Kota brand...

Page 33: ...gether Connecting these systems to the High Side Battery or Middle Battery in the diagrams below and will cause significant damage to your trolling motor and electronics The only trolling motor batter...

Page 34: ...tteries are required The batteries must be wired in series only as directed in wiring diagram to provide 36 volts 1 Make sure that the motor is switched off speed selector on 0 2 Connect a connector c...

Page 35: ...ts Motor Black B Black B Black M Black M Red B Red B Red M Red M White Steering Module Steering Module Black Black Momentary Control White Power Switch Control Head Accessory Attachment Accessory Atta...

Page 36: ...lower unit as it comes into contact with the nose of the mount and guides it onto the motor mount The Yoke sits in the middle of the motor rest and captures the motor shaft The yoke keeps the lower u...

Page 37: ...Lower Unit rests on the Mount 1 b If the Lower Unit does not sit on the Mount Ramps deploy the motor so the Depth Collar can be loosened and the motor can be adjusted to allow it to rest on the Motor...

Page 38: ...eering Module Steering Module Propeller Motor Depth Collar Knob Depth Collar Knob Depth Collar Knob Depth Collar Depth Collar Knob 12 Minimum Depth 2 c With the motor in the deployed position firmly g...

Page 39: ...ted hardware to make any adjustments Adjusting the Pull Grip and Cable WARNING Please refer to the Removal of the Steering Module section of this manual and follow the procedure to Disconnect the Gas...

Page 40: ...le Set Screw Aluminum Arm c Grasp the Pull Cable Clamp and Cable and pull it out of the Aluminum Arm d The Pull Cable Clamp contains two Set Screws Loosen but do not remove these two screws with a 5 6...

Page 41: ...ntary On Button is located on the top left Toe End of the foot pedal Applying downward pressure to the Momentary On Button will turn the propeller on The motor will then run at the speed set by the Sp...

Page 42: ...s indicates the direction of travel To reverse the direction of travel turn the Control Head in the complete opposite direction of its current location Keep in mind the steering motion will end when t...

Page 43: ...ndicated by the directional symbol Pressing the AutoPilot button toggles the feature on and off The red light next to the AutoPilot icon on the Indicator Panel is illuminated when this feature is enga...

Page 44: ...the shaft stationary with a flat blade screwdriver pressed into the slot on the end of the shaft while you loosen the Prop Nut e Align the new Propeller with the Drive Pin f Install the Prop Washer a...

Page 45: ...Grip and Cable and Hold Down Strap before each use and replace if they shows signs of wear Keep the Foot Pedal well dry and clean Debris that gets in the Foot Pedal can cause interference of pedal ope...

Page 46: ...cycling and recovery of waste EEE Johnson Outdoors Inc will mark all EEE products in accordance with the WEEE Directive It is our goal to comply in the collection treatment recovery and environmentall...

Page 47: ...limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equi...

Page 48: ...C DD EE FF BB 32 56 58 Y Z 32 56 92 94 JJ GG LL KK 24 volt 36 volt ULTREX 80 112LBSTHRUST 24 36VOLT 45 52 60 SHAFT The parts diagram and parts list provides Minn Kota WEEE compliance disassembly instr...

Page 49: ...DUCER ASY 4 5 52 60 1 GG 2774062 t MOTOR KIT IPLT 1 6 TRV ULTREX 1 JJ 2774064 t MOTOR KIT IPLT 3 0 TRV ULTREX 1 KK 2770204 t COVER KIT IPLT 1 6 TRV ULTREX 1 LL 2770211 t COVER KIT IPLT 3 0 TRV ULTREX...

Page 50: ...RING BALL 1 64 990 045 SPACER THRUST 1 66 992 010 WASHER SPRING BELLEVILLE 2 68 PLN END HSG PNTD 4 US2 5 CB 1 70 230 038 CABLE CLAMP STEEL 1 72 2302104 SCREW 6 X 3 8 1 74 830 094 THRU BOLT 12 24 2 76...

Page 51: ...1 114 640 315 BONDING WIRE BROWN US2 0 45 1 640 316 BONDING WIRE BROWN US2 0 60 1 116 2994075 t REMOTE ASSY IPILOT 1 6 1 118 2994076 t REMOTE ASSY IPILOT LINK LINK ONLY 1 120 2390800 LANYARD W CARABEE...

Page 52: ...IAGRAM PARTS LIST ULTREX STEERING MODULE Steering Module Parts Diagram 204 192 216 190 188 186 184 182 180 178 202 208 214 212 218 210 180 176 206 202 200 198 196 194 220 224 236 232 234 226 222 228 2...

Page 53: ...EER MACHINED 1 202 BEARING 2 204 HOUSING LOWER PAINTED 1 206 SCREW 5 16 18 X 1 SHCS ZP 5 208 BUSHING 1216 12 1 210 GEAR CABLE 1 212 CABLE CLAMP 3 16 NYLON 2 214 BEAD FERRITE 1 216 WIRE HARNESS MOTOR S...

Page 54: ...250 252 254 256 362 258 260 262 264 266 356 262 340 270 348 272 274 276 278 278 280 352 322 354 282 320 318 316 358 364 314 312 310 308 268 350 330 332 334 333 326 324 344 346 342 338 284 286 288 290...

Page 55: ...W 1 4 20 X 1 2 SET 316 SS 1 272 2293720 BUTTON SL FOOT PEDAL 1 274 2293730 BUTTON AP FOOT PEDAL 1 276 2293710 BUTTON PROP FOOT PEDAL 1 278 2292700 SPRING BUTTON FOOT PEDAL 4 280 2295625 DECAL INDICATO...

Page 56: ...6405 COVER MOTOR CONNECTION 1 336 2291200 COIL CORD ASSEMBLY 1 338 2290100 KNOB SPEED CONTROL 1 340 LOWER ROCKER FOOT PEDAL 1 342 2267505 CABLE ASSY RIGHT 5 SUB 1 344 2267515 CABLE ASSY LEFT 5 SUB 1 3...

Page 57: ...474 474 472 468 520 PP PP PP 518 518 466 520 464 462 462 460 456 458 454 452 442 444 446 482 484 486 488 516 512 514 494 492 490 500 498 448 496 450 440 438 436 430 434 502 428 426 424 422 432 420 418...

Page 58: ...1 4 EXTERNAL SS 1 414 2280800 LINK BOWGUARD MOUNT LEFT 1 2990810 END LINK ASM LEFT 112 52 60 ONLY 1 416 2293402 SCREW 5 16 18 SHCS RIE STEEL 1 418 2291700 WASHER 5 16 M8 WEDGE LOCK 1 420 2992333 ROPE...

Page 59: ...2283940 SIDEPLATE RIGHT LONG FW 52 60 START Q306MK00001 1 2283930 SIDEPLATE RIGHT SHORT FW 45 START Q306MK00001 1 476 2295510 DECAL SIDEPLATE ULTREX 2 478 2323405 SCREW 1 4 20 X 1 2 MCH SS 8 480 22819...

Page 60: ...2285803 HANG TAG WARNING FORTREX 1 512 2263468 1 4 20 X 2 5 SS PPH SCREW 6 514 2263103 1 4 20 SS NYLOCK NUT 6 516 2261713 1 4 FLAT 18 8 SS WASHER 6 518 2283631 RAIL MACH MOTOR REST AFTER Q306MK00001 2...

Page 61: ...vide the fastest charge that protect and extend battery life TALON SHALLOW WATER ANCHOR Talon deploys faster holds stronger and runs quieter than any other shallow water anchor Available in depths up...

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