Miller ArcReach Owner'S Manual Download Page 61

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OM-281136 Page 55

SECTION 9

−

MAINTENANCE AND TROUBLESHOOTING

9-1. Routine Maintenance

Maintain more often during severe conditions.

Disconnect power before maintaining.

A. ArcReach Heater

= Check

= Change

= Clean

= Repair

= Replace

* To be done by Factory Authorized Service Agent

Daily

Labels

Every

Months

Cables And Cords

Every

Months

:During heavy service, clean monthly.

Do not open case when blowing out inside of unit.

Summary of Contents for ArcReach

Page 1: ...rocesses Description Induction Heating Accessory OM 281136A 2019 10 File Induction Heating For product information Owner s Manual translations and more visit www MillerWelds com R With Data Recorder I...

Page 2: ...roducts continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to he...

Page 3: ...sions And Weights 10 A ArcReach Heater 10 B ArcReach Heater Extension Cable With ArcReach Heater Series Adapter 11 C Air Cooled Heating Cables 11 D Air Cooled Preheat Cable Covers 11 E Air Cooled Quic...

Page 4: ...ture Screen 34 7 3 Initial Setup 35 A Setting Up Time Zone 35 B System Settings 36 C Selecting Control Thermocouples 37 7 4 Preheating Without A Loaded Program 38 7 5 Bakeout Without A Loaded Bakeout...

Page 5: ...d for workplace assessment YES NO Thermal health effects need to be considered for workplace assessment YES NO Data is based on maximum power source capability valid unless firmware hardware is change...

Page 6: ......

Page 7: ...talling or servicing this equip ment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards D Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm...

Page 8: ...ure forks are long enough to extend beyond opposite side of unit D Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manually lifting h...

Page 9: ...o is 312 353 2220 web site www osha gov National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 phone 1 800 344 3555 website www nfpa org and www sparky or...

Page 10: ...ires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures m talliques telles que sols grilles ou chafaudages en pos...

Page 11: ...nts d induc tion durant l op ration moins que l quipement soit con u cet effet comme indiqu dans le manuel d utilisateur D Tenir les bijoux et autres objets personnels en m tal loign s de la t te de l...

Page 12: ...Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J aupr s du U S Government Printing Office Superintend...

Page 13: ...such as rings watches or parts Safe74 2012 07 Do not wear metal jewelry and other metal personal items such as rings and watches during operation Safe75 2017 04 Induction heating sparks can cause fir...

Page 14: ...processes Safe84 2012 07 Do not remove or paint over cover the label Safe20 2017 04 Do not discard product where applicable with general waste Reuse or recycle Waste Electrical and Electronic Equipme...

Page 15: ...nals Safe86 2012 06 Become trained and read the instructions before working on the machine or heating Safe85 2012 06 3 2 Miscellaneous Symbols And Definitions Some symbols are found only on CE product...

Page 16: ...s and terms and conditions pertaining to third party software can be found at https www millerwelds com eula and are incorporated by reference herein 4 3 Specifications Parameter Rated Output 86 F 30...

Page 17: ...empt RSS s Operation is subject to the following two conditions 1 This device may not cause interference 2 This device must accept any interference including interference that may cause undesired oper...

Page 18: ...a layer of preheat insulation Preheat insulation is recommended for part temperatures above 3025 F 1505 C due to variances in thermocouple locations Part No Description 195376 Insulation Preheat 0 50...

Page 19: ...y Movement Location and Airflow 18 in 460 mm 18 in 460 mm 1 2 2 1 in 25 4mm Do not move or operate unit where it could tip Ref oc_dynasty 2015 04 5 2 Selecting Weld Cable Sizes The ArcReach Heater req...

Page 20: ...polarity Weld cables must be routed together to ensure proper communication between the ArcReach Heater and the power source Do not use a structure as part of the power communication path Turn on wel...

Page 21: ...able with Series Adapter 5 Panel Connector Locking Tabs Align pins of cable connector plug and ArcReach Heater panel connector Connect ArcReach Heater extension cable to ArcReach Heater Lock tabs of p...

Page 22: ...known resistance is temporarily placed across the insulation path to trig ger the fault and prove that the insulation test circuit works This test is performed at power up and every time the run butt...

Page 23: ...ncluded connector A customer supplied power supply is required 5 7 Installing Preheat Insulation 1 2 3 Install preheat insulation before installing air cooled cable or air cooled quick wrap if tempera...

Page 24: ...e secured in place with a non con ductive strap or tape such as fiberglass reinforced tape Do not use metal straps or wire Installing Heating Cables A Locate the center of the heating cable B Route th...

Page 25: ...les in place Place insulation between cables and edge of part to prevent overheating the edge and damaging the cables C Series Adapter Installation Turn off heater output Use proper tools and or wear...

Page 26: ...25 3 2 30 9 30 9 30 9 1 5 12 7 30 9 30 9 30 9 2 5 1 30 9 30 9 30 9 2 5 6 4 30 9 30 9 30 9 3 7 6 30 9 30 9 30 9 3 5 8 9 30 9 30 9 30 9 4 10 2 30 9 30 9 30 9 5 12 7 30 9 30 9 30 9 6 15 2 30 9 30 9 30 9...

Page 27: ...he purpose of locat ing the cable leads cables are measured from cable end to cable end 2 Excess Leads Off Insulation Excess leads off of the insulation should be routed together or twist ed to preven...

Page 28: ...y additional thermocouple temp sensors on the workpiece to monitor temperature in accordance with the procedure QC require ments and or code requirements 6 ArcReach Heater Extension Cable 7 Thermocoup...

Page 29: ...under the heating wrap or cable S Before sliding the coils away from the joint press Stop on the ArcReach Heater to de energize the output S When the cables are slid away from the joint to maintain t...

Page 30: ...ep heating tool leads between ArcReach Heater extension cable and workpiece together to increase heating performance and minimize unintentional heating of nearby objects Position the quick wrap close...

Page 31: ...5 12 Installing Air Cooled Quick Wrap Continued 1 Air Cooled Quick Wrap 2 Housing Connectors 3 Housing Connector Latching Handle 4 Cinch Clip Latch 5 Cinch Clip 2 5 1 Ref 282308 A 1 4 Right Side Left...

Page 32: ...ket to protect from abrasion and spatter 1 Workpiece 2 Air Cooled Quick Wrap Place air cooled quick wrap on pipe to be heated 3 Housing Connectors 4 Latching Handle Align connector housings and fully...

Page 33: ...ater Extension Cable Nameplate 2 Single Tool w Horizontal Connections A single air cooled cable or air cooled quick wrap connects from A to B on the upper box 3 ArcReach Heater Series Adapter Nameplat...

Page 34: ...Adaptor 2 1 The quick wrap heating tool can be used one at a time or in pairs A single quick wrap is often used directly over a joint or on the end of a pipe Two quick wraps can be used to cover a wi...

Page 35: ...Heating Tool Lead 1A 6 Heating Tool Lead 2A Orient leads of heating devices as shown to keep cur rent flow in leads of nearby heating devices aiding The operating parameters in the quick wrap are affe...

Page 36: ...p Sensor 5 Weld Joint Place thermocouple temp sensor in contact with the metal being heated by the heating tool Place any additional thermocouple temp sensors on the workpiece to monitor temperature i...

Page 37: ...e Driven Welding Power Source Route thermocouple TC cables separate from heating cables leads to prevent interaction Works up to 200 ft 61 m away Do not disconnect cables during heating process Press...

Page 38: ...re LED for F When LED is illuminated the display will show a temperature value in F 8 Temperature LED for C When LED is illuminated the display will show a temperature value in C 9 Maximum Temperature...

Page 39: ...d a blue square is displayed TC Temperatures These boxes show the temperatures of all connected thermocouples The bar under each TC shows if it is CONTROL An unconnected TC will show NO SIGNAL if it i...

Page 40: ...set the time zone follow these steps 1 Press Menu 2 Highlight Time and Date by pressing Up Down Arrows 3 Press Select 4 The time and date screen is displayed 5 Press Up Down Arrows to highlight desir...

Page 41: ...be changed in the system settings screen 1 Press Menu 2 Highlight System Settings by pressing Up Down Arrows 3 Press Select 4 The system settings screen is displayed 5 Press Up Down Arrows to highlig...

Page 42: ...All connected TCs show a reading but only Control TCs affect the heating process 3 Press Temperatures to return to the Temperatures screen Changes are stored automatically At least one TC must be set...

Page 43: ...keout No Preconfigured Loaded Program w Parameters Screen 1 When on the temperatures screen press Bakeout to view the Bakeout menu 2 Press Up Down Arrows to select parameter to change 3 Press Decrease...

Page 44: ...t Temperature Screen Figure 7 7 Bakeout Heating No Preconfigured Loaded Program Screen B Bakeout Sequence Screen 1 2 3 4 Heating Screen Ramping Screen Soaking Screen Bakeout Complete Screen Figure 7 8...

Page 45: ...OM 281136 Page 39 Figure 7 9 Stop Recording Message Even though a preloaded program may not have been used the heat profile is still recorded and the data can be saved to a USB drive See Section 7 7...

Page 46: ...layed in the Details pane If the program contains bakeout information the Show Bakeout button is available Press Show Bakout to show bakeout information 3 Press Load Selected to load the highlighted p...

Page 47: ...if recording should be stopped Select Stop Recording to end the recording or Continue Recording to keep recording C Bakeout Loaded Program Figure 7 12 Bakeout Loaded Program 1 When on the Temperatures...

Page 48: ...wn Arrows to highlight Save Temperature Data and press Select Figure 7 14 Save Temperature Data Screen 3 Follow these steps to select each file to save To select individual files A Use the Up Down Arr...

Page 49: ...ess heat When one of the actual parameters reaches the heater limit value output is limited and the rest of the Actual parameters will be below the Heater Limit value System Limit In some situations u...

Page 50: ...some cases the amount of power going into a small amount of material may heat the part faster than the heat can transfer to the temperature sensor By the time the temperature sensor reads the target t...

Page 51: ...system using a USB drive To update the system a USB with a valid system software update file must be plugged in The version number of the current system is shown at the top of the screen If the USB d...

Page 52: ...ault History screen To view details of a specific fault select it by pressing Up Down Arrows then press Show Detail This will display detailed information about the selected fault including guidance t...

Page 53: ...nical information that may be useful for troubleshooting technical support and service Nothing on this screen can be edited 7 13 About Screen Figure 7 22 About Screen The About screen displays informa...

Page 54: ...isted below https www millerwelds com support software arcreach heater software S From the download page click on Download ArcReach Heater Data Application Figure 7 23 Launch Application Screen Micros...

Page 55: ...prompts to install the application S Press Finish to close the install program window Figure 7 25 Install Wizard Screen S The ArcReach Heater data program will open automatically after install Figure...

Page 56: ...ameters if configured for the joint to be heated This setup file is transferred to the ArcReach Heater using a 32GB max USB memory stick Temperature Chart This feature allows a user to view temperatur...

Page 57: ...on the Required check box next to the field Technician The Technician field can be used to enter the name of the person performing the heating This field is not required to create a setup file The use...

Page 58: ...igure 7 29 ArcReach Heater Joint Setup Screen Joint Identifier Information The Joint identifier 1 2 3 fields are used to enter information regarding the joint to be heated The names of these fields ar...

Page 59: ...field names for new joint setup files will not be changed unless they are updated in the setup screen S The fields can be modified and the modified file can be saved f Press Save File to save the file...

Page 60: ...ension s used to heat the joint S Tool Type The tool type air cooled cable or quick wrap used to heat the joint S Temperature Files The name of the file s that are included in this heating data file f...

Page 61: ...severe conditions Disconnect power before maintaining A ArcReach Heater n Check Z Change Clean Repair l Replace To be done by Factory Authorized Service Agent Daily nl Labels Every 3 Months n lCables...

Page 62: ...OM 281136 Page 56 SECTION 10 ELECTRICAL DIAGRAMS Figure 10 1 Circuit Diagram For ArcReach Heater 276180 A...

Page 63: ...Notes Securely connect work clamp to a clean area close to the weld joint Welding Tip...

Page 64: ...TM 188 304 Page 58 Invision 354MP Notes...

Page 65: ...auge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERE...

Page 66: ...semblies TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Pa...

Page 67: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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