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OM-196 188 Page 91
The teach mode allows the user to create
custom pulse MIG welding programs. The
teach mode has 15 teach points. At each
teach point, the user can adjust five
parameters: peak amperage (Apk), back-
ground amperage (Abk), pulses per second
(PPS), pulse width in milliseconds (PWms),
and peak voltage (Vpk) to shape the pulse
waveform of the weld output.
Wire feed speed teach points can range from
the minimum to the maximum wire feed
speed of the feeder. When using a standard
speed motor, wire feed speed teach points
typically range from 50 to 750 ipm. The feed-
er uses pulse parameters at teach points to
establish the pulse parameters at any wire
feed speed setting.
Below the wire feed speed of the lowest
teach point, and above the wire feed speed
of the highest teach point, the unit may limit
wire feed speed settings in pulse MIG to
maintain all pulse parameters within the
capability of the unit.
Pulse MIG programs made by the
manufacturer have pulse waveform
information entered for all 15 teach points.
The operator can relocate and modify the
setting of one, or any number of the 15 teach
points if the factory set information is not
appropriate for a specific application.
After the parameters for each teach point are
established, an arc must be struck and main-
tained for at least 5 seconds in teach mode.
This allows the wire feeder to learn the arc
voltage length associated with the taught
pulse parameters. To ensure a proper arc
length reading, electrode stick-out must be
carefully maintained. An alternate method is
to adjust the Vpk value, then turn off Teach
Mode and weld. If welding is performed with
Teach Mode on, Vpk will be updated for other
parameter settings.
The taught arc length represents a Trim (arc
length) setting of 50. Increasing the value of
Trim, increases the actual arc length. Like-
wise, decreasing the value of Trim will
decrease actual arc length.
In the Pulse mode, the unit does not maintain
a constant arc length with variations in elec-
trode stick-out. In the Adaptive Pulse mode,
the unit adjusts pulse frequency to maintain
a constant arc length regardless of varia-
tions in electrode stick-out.
Proceed to next section to teach a pulse MIG
program.
150
180
210
240
270
300
330
360
370
420
450
480
510
540
565
Apk
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Abk
30
55
80
105
130
160
185
210
235
260
290
315
340
365
400
PPS
1
3
5
PWms
2
4
780
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
Apk
Abk
PPS
PWms
IPM
10-2. Teach Points Explained
Example Of A Synergic
Setting For 425 IPM With
All Teach Points Set At
50 IPM Increments
2.5
5
7.5
10
12.5
15
17.5
20
22.5
25
27.5
30
32.5
35
37.5
Vpk
Vpk
Summary of Contents for Auto Invision II
Page 41: ...OM 196 188 Page 35 Notes ...
Page 43: ...OM 196 188 Page 37 203 505 A ...
Page 44: ...OM 196 188 Page 38 Figure 6 2 Circuit Diagram For Control Board PC1 Part 1 of 3 ...
Page 45: ...OM 196 188 Page 39 203 311 1 of 3 ...
Page 46: ...OM 196 188 Page 40 Figure 6 3 Circuit Diagram For Control Board PC1 Part 2 of 3 ...
Page 47: ...OM 196 188 Page 41 203 311 2 of 3 ...
Page 48: ...OM 196 188 Page 42 Figure 6 4 Circuit Diagram For Control Board PC1 Part 3 of 3 ...
Page 49: ...OM 196 188 Page 43 203 311 3 of 3 ...
Page 50: ...OM 196 188 Page 44 Figure 6 5 Circuit Diagram For Function Meter Board PC3 ...
Page 51: ...OM 196 188 Page 45 190 696 ...
Page 53: ...OM 196 188 Page 47 Notes ...
Page 54: ...OM 196 188 Page 48 Figure 6 8 Circuit Diagram For Interface Module ...
Page 55: ...OM 196 188 Page 49 193 709 A ...
Page 56: ...OM 196 188 Page 50 Figure 6 9 Circuit Diagram For Microprocessor Board PC11 ...
Page 57: ...OM 196 188 Page 51 191 838 ...
Page 58: ...OM 196 188 Page 52 Figure 6 10 Circuit Diagram For Motor Board PC13 ...
Page 59: ...OM 196 188 Page 53 212 354 A ...
Page 60: ...OM 196 188 Page 54 Figure 6 11 Circuit Diagram For Switch Board PC15 182 996 ...
Page 61: ...OM 196 188 Page 55 200 739 Figure 6 12 Circuit Diagram For Junction Board PC16 ...
Page 62: ...OM 196 188 Page 56 Figure 6 13 Circuit Diagram For Interface Board PC12 Part 1 of 2 ...
Page 63: ...OM 196 188 Page 57 191 843 A Part 1 of 2 ...
Page 64: ...OM 196 188 Page 58 Figure 6 14 Circuit Diagram For Interface Board PC12 Part 2 of 2 ...
Page 65: ...OM 196 188 Page 59 191 843 A Part 2 of 2 ...
Page 66: ...OM 196 188 Page 60 Figure 6 15 Circuit Diagram For Customer Interface Board PC14 Part 1 of 3 ...
Page 67: ...OM 196 188 Page 61 Pensar 86147s03 Part 1 of 3 ...
Page 68: ...OM 196 188 Page 62 Figure 6 16 Circuit Diagram For Customer Interface Board PC14 Part 2 of 3 ...
Page 69: ...OM 196 188 Page 63 Pensar 86147s03 Part 2 of 3 ...
Page 70: ...OM 196 188 Page 64 Figure 6 17 Circuit Diagram For Customer Interface Board PC14 Part 3 of 3 ...
Page 71: ...OM 196 188 Page 65 Pensar 86147s03 Part 3 of 3 ...
Page 72: ...OM 196 188 Page 66 Figure 6 18 Circuit Diagram For Touch Sensor Board PC18 174 578 A ...
Page 73: ...OM 196 188 Page 67 200 739 A Figure 6 19 Circuit Diagram For Setup Pendant ...
Page 75: ...OM 196 188 Page 69 191 531 Figure 6 21 Circuit Diagram For Power Distribution Board PC20 ...
Page 80: ...OM 196 188 Page 74 Notes ...
Page 81: ...Auto Invision II OM 196 188K July 2003 Programming Instructions for ...
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