Miele PLW 6111 Operating Instructions Manual Download Page 49

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PROCESS DOCUMENTATION

REV.0.01_COD.650184_A4

Page 49

16.

PROCESS DOCUMENTATION

16.1

Serial interface

The RS232 interface is intended for connecting devices such as a PC or printer as per the RS232
standard protocol, in accordance with EN/IEC 60950.

Printers are connected as described below:

Interface: RS232

Baud rate:

2,400 bps

Data length:

8 bits/chr

Parity: None.

Handshake:

XON/XOFF 40 COLUMNS

The format of the protocol is as follows:

16.2

User administration

Several user profiles can be created and managed in the controls. For more information, please
contact Miele Service or an authorized service technician.

16.3

USB port

Testing and transmission point for Miele Service.

Sing.samp.time

Data value.

Number of samples

Information on
program phases.

Summary of Contents for PLW 6111

Page 1: ...ential to read these operating instructions before installing and using the machine This prevents both personal injury and damage to the machine en CA Operating instructions Laboratory glassware washer PLW 6111 ...

Page 2: ......

Page 3: ...ndations for correct use 15 2 5 Training 16 User profiles 16 3 INSTALLATION 17 3 1 Water connection 17 Water quality 17 Information 18 3 2 Electrical connection 19 4 BUILT IN WATER SOFTENER OPTIONAL 20 4 1 Salt refill indicator 20 4 2 Refilling the salt 21 5 DISPENSING 22 5 1 Fill level sensor 22 5 2 Dispensing quantity control 22 5 3 Refilling process chemicals 22 5 4 Warning 23 6 OPERATION 24 6 ...

Page 4: ...CAL DATA batch protocols 44 13 1 Outputting batch protocols retrospectively 44 External software 44 14 LIST OF WARNINGS AND EVENTS 45 14 1 List of warnings 45 14 2 List of display messages 47 15 USB port optional 48 16 Process documentation 49 16 1 Serial interface 49 16 2 User administration 49 16 3 USB port 49 17 MAINTENANCE 50 17 1 General recommendations on maintenance 50 Machine status 50 Saf...

Page 5: ...CONTENTS REV 0 01_COD 650184_A4 Page 5 Table of special maintenance work 56 18 PROBLEMS CAUSES Remedy 57 18 1 Introduction 57 18 2 Problems P Causes C Remedy R 57 19 DISPOSING OF YOUR OLD MACHINE 58 ...

Page 6: ... Any modifications adaptation or similar which may be made to machines which are subsequently placed on the market do not oblige the manufacturer to intervene on previously supplied machines nor to consider the related operating instructions lacking and inadequate The operating instructions on the following pages are designed to guarantee the longevity and functionality of your machine The instruc...

Page 7: ...4 Page 7 2 PRODUCT INFORMATION Before starting work the user must be completely familiar with the functions and proper operation of the machine The user must know the precise functions of all command and control devices of the machine PLW 6111 ...

Page 8: ...ttes volumetric flasks etc Dishes such as Petri dishes watch glasses etc Plates such as slides sequencing plates etc Small items such as lids spatulas magnetic stirring rods stoppers etc Other items such as funnels pipe hose pieces etc EXAMPLES OF APPLICATION AREAS Laboratories in schools colleges and universities Research quality assurance development technology and production Different areas of ...

Page 9: ...amage the area around the machine should be limited to furniture and fittings that are designed for use in commercial environments Some metal parts pose a risk of injury being cut Wear cut resistant protective gloves when transporting and setting up the machine If the machine is built under a countertop it must only be installed under a continuous countertop run which is firmly secured to adjacent...

Page 10: ...unloading Broken glass items must not be processed in the machine Please be aware that the machine may be operating at high temperatures Deactivating the lock to open the door can result in a risk of burning or scalding or contact with corrosive substances Where disinfectant is in use there is also a risk of inhaling toxic vapours Should personnel accidentally come into contact with toxic vapours ...

Page 11: ...rasive substances should not be introduced into the machine as these could cause damage to mechanical components in the water circuit Abrasive residues on the wash items must be removed completely before reprocessing Pre treatment with cleaning or disinfecting agents certain types of soiling and the interaction of certain process chemicals can create foam Foam can have an adverse effect on the dis...

Page 12: ...hine and adjacent cabinetry must not be sealed e g with silicone sealant as this could compromise ventilation of the circulation pump Follow the installation instructions in the operating and installation instructions Safety with children Children should be supervised in the vicinity of the machine Do not allow children to play with the machine There is a danger that children might shut themselves...

Page 13: ...enic substances heavy metals etc and must be decontaminated before disposal For environmental and safety reasons dispose of all process chemical residues in accordance with safety regulations Wear gloves and protective goggles Make the door lock inoperable so that children cannot accidentally shut themselves in Then make appropriate arrangements for safe disposal of the machine Warning signs In or...

Page 14: ... the two letters inside the hexagon indicate the protection family and the protection type of that family AA Air gap not limited Operation Temperature range 5 to 40 C 41 to 104 F Relative humidity range 20 to 90 without condensation Maximum altitude 2 000 m ASL special versions of the device are available for higher altitudes Storage and transportation conditions 5 50 C 23 to 122 F 20 to 90 withou...

Page 15: ...ow the manufacturer s instructions in compliance with EN ISO 17664 as well as national requirements and guidelines relating to the machine based reprocessing of the wash items The machine is only intended for use with water and process chemicals The use of organic solvents or inflammable liquids is not permitted as there is a risk of explosion Such substances can also result in premature wear on c...

Page 16: ...or the machine in the workplace More advanced tasks e g interrupting or cancelling a program require more detailed knowledge of machine reprocessing of laboratory glassware and utensils Alterations or adaptations of the machine e g to accessories used or on site conditions require additional specific knowledge of the machine Validation processes if any assume specialist knowledge about machine rep...

Page 17: ...ected to the water supply in strict accordance with local regulations The water used must at least comply with national regulations for drinking water quality If the water supply has a high iron content there is a danger of corrosion occurring on items being cleaned in the laboratory glassware washer as well as the machine itself If the chloride content of the water exceeds 100 mg l the risk of co...

Page 18: ...not overtighten the threaded unions on the hoses Information The machine is equipped with a safety system for the protection of drinking water and may be connected to the water supply without a non return valve if national regulations permit If no hot water supply is available the red coded inlet hose for the hot water connection must also be connected to the cold water supply A Y piece can be use...

Page 19: ...al bonding is required Make sure that the electrical systems are properly grounded The ground conductor is to be connected to the ground terminal identified by the standard symbol If the machine is hard wired to the power supply connection should be made via a power switch with all pole isolation The power switch must be designed to operate at the rated current For increased safety it is recommend...

Page 20: ...0 0 1 01 0 5 9 Value 10 11 15 1 11 1 51 6 49 8 83 Value 15 16 20 1 61 2 02 9 41 11 81 Value 20 21 25 2 12 2 52 12 40 14 73 Value 25 26 30 2 62 3 03 15 32 17 72 Value 30 31 35 3 13 3 53 18 30 20 64 Value 35 36 40 3 64 4 04 21 28 23 62 Value 40 41 45 4 14 4 55 24 21 26 60 Value 45 46 50 4 65 5 05 27 19 29 53 Value 50 51 55 5 15 5 56 30 11 32 51 Value 55 56 60 5 66 6 06 33 09 35 43 Value 60 4 1 Salt ...

Page 21: ...nnel by the handle and place it on the container Release the handle The salt then passes from the funnel into the container Repeat the process until the container is visibly full The container holds approx 780 g 1 7 lb of salt WARNING The container must always be completely filled If filled to less than full the water softening capacity is reduced and limescale deposits may occur on the wash items...

Page 22: ... container as follows Have a new container with process chemicals ready Open the door in the base of the machine Remove the suction lance and place it on a chemical resistant and easy to clean surface Insert the suction lance into the new container Place the container back in the base of the machine Close the door in the base Start the appropriate program for venting the DOS pump see the Fill DOS ...

Page 23: ...er must be performed regularly Only use liquid detergents Do not use powder detergent Always follow the relevant manufacturer s instructions on storage and disposal of process chemicals Check that the process chemical is suitable for the program used WARNING The machine must be completely emptied before you carry out maintenance work or move relocate the machine This is necessary to prevent contac...

Page 24: ...ensing chemicals WARNING Exercise caution when handling process chemicals Some products may be corrosive and irritant The relevant safety regulations and safety data sheets issued by the process chemical manufacturers must be observed Wear protective goggles and gloves 6 2 Opening and closing the door Open and close the door using the door handle The door is locked electronically and cannot be ope...

Page 25: ...a program sequence hot water and process chemicals can escape The wash items the load carriers and the wash cabinet may be very hot Danger of scalding burning and chemical burns Where disinfecting agents are used there is also a danger of inhaling toxic fumes In the event of a power failure or if the door lock is damaged the door can be opened as follows 1 An emergency release device is located be...

Page 26: ...te washing Make sure that items do not block the spray arms and that the arms can turn freely Distribute the wash items evenly across the baskets The mobile units baskets modules and inserts that hold the wash items must be used only as intended Empty any containers or utensils before loading them Take apart any items which can be dismantled according to the manufacturer s instructions and process...

Page 27: ...y be used when reprocessing laboratory glassware and utensils Other accessories are available from Miele Upper basket with nozzles Upper basket with spray arm Lower basket with nozzles Lower basket for pipettes Insert for glassware Insert for Petri dishes Checks at the end of a program Carry out a visual check of the wash items for cleanliness Are all lumened instruments still attached to the appr...

Page 28: ...CONTROL PANEL AND SYMBOLS USED REV 0 01_COD 650184_A4 Page 28 7 CONTROL PANEL AND SYMBOLS USED 7 1 Control panel The control panel is used to operate the machine B C D E F G H Display A ...

Page 29: ...ancel For cancelling a process in the user interface B START Start the program confirm For selecting or confirming entries in the user interface C P For accessing the list of all programs for program selection D PRG The menu incorporates all relevant functions During standby Press the button for 5 seconds to access the menu E P1 Universal program down For navigating in the user interface F P2 Stan...

Page 30: ...d error messages 8 Cycle counter 9 Temperature in wash cabinet sensor 2 with A0 value When the machine is ready for operation the display shows the last selected program as well as the temperature date and time When one of the program buttons P1 P2 or P3 is pressed the display shows the program linked to that button and the following message appears in the bottom left press start or open door see ...

Page 31: ...3 Press the PRG button twice to display warning messages Fig 3 FIG 4 In the event of a fault a window appears indicating the fault code and a brief description Fig 4 In the event of an error which does not lead to the program being interrupted e g lack of salt a message is shown in the bottom left of the display see Figs 1 to 6 or can be called up by pressing the PRG button see Fig 3 ...

Page 32: ...5 FIG 6 Fig 6 A If a program was cancelled a window appears indicating that disinfection did not take place Fig 6 A Fig 6 B If the temperature in an interrupted program was 65 C 150 F or lower the message shown in Fig 6 A is displayed If the temperature was above 65 C 150 F the message shown in Fig 6 B is displayed ...

Page 33: ...quirements Organic materials For organic residues e g heavy soiling or after sterilization partially suitable for fats and waxes Not suitable for acid soluble residues such as metallic salts and amines For medium to heavy soiling and medium rinse requirements Connection to hot water and fully demineralized water recommended Plastics For heat sensitive wash items such as plastic flasks temperature ...

Page 34: ...rimes the additional liquid agent dispensing system after replenishing or replacing the container 8 1 Program blocks Drain Drains water from the wash cabinet Pre rinse A pre rinse removes coarse stains and substances which may cause foaming Main wash Depending on the wash items cleaning generally occurs at temperatures between 45 C and 93 C 113 F and 199 F with the addition of appropriate detergen...

Page 35: ...0 s Washing Interim rinse 1 HW 60 s HW50 60 s CW50 60 s DI 60 s Washing Neutraliz ation HW DOS 3 120 s HW DOS 3 120 s HW DOS 3 120 s HW DOS 3 120 s HW DOS 3 120 s Washing Main wash 3 Washing Main wash 2 HW DOS 1 75 C 180 s Washing Main wash HW DOS 1 60 C 180 s HW DOS 1 70 C 180 s HW DOS 1 75 C 180 s HW DOS 1 80 C 180 s CW50 DOS 3 50 C 120 s Washing Pre rinse CW50 60 s CW50 60 s Phase Function Butt...

Page 36: ...s CW50 60 s HW50 60 s HW 60 s Washing Neutraliz ation HW DOS 3 120 s CW50 DOS 3 120 s HW DOS 3 120 s HW DOS 3 120 s HW DOS 3 120 s Washing Main wash 3 HW DOS 1 85 C 180 s Washing Main wash 2 HW DOS 1 85 C 180 s HW DOS 4 DOS 1 65 C 120 s Washing Main wash HW DOS 1 65 C 180 s CW50 DOS 1 55 C 180 s HW DOS 1 70 C 180 s HW DOS 4 DOS 1 45 C 60 s CW50 DOS 1 93 C 600 s Washing Pre rinse CW50 60 s CW50 60 ...

Page 37: ...the circulation pump Washing Final rinse Washing Interim rinse 2 Washing Interim rinse 1 HW 10 s Washing Neutraliz ation Washing Main wash 3 Washing Main wash 2 Washing Main wash HW DOS 1 10 s Washing Pre rinse CW 120 s DI 120 s Phase Function Button Program Cold water rinse AD rinse Drying Drain Fill DOS1 ...

Page 38: ...I CW as percentage DI50 50 DI 50 CW DOS 1 Detergent DOS 2 Additional liquid agent DOS 3 Neutralizing agent DOS 4 Additional liquid agent e g emulsifier defoamer etc s Holding time in s Drying plus 120 s cooling down time Washing Final rinse Washing Interim rinse 2 Washing Interim rinse 1 HW 10 s HW 10 s HW 10 s Washing Neutraliz ation Washing Main wash 3 Washing Main wash 2 Washing Main wash HW DO...

Page 39: ...PROGRAMS REV 0 01_COD 650184_A4 Page 39 8 3 Starting a program To start proceed as follows Select a program Press the START button ...

Page 40: ...es of phases The diagnostics function and regulators are active The user interface provides information on the phase in progress and the temperature in the wash cabinet The display indicates if the door is open and issues warning messages e g lack of salt 9 3 Malfunctioning The diagnostics function has detected a fault which causes the program to be cancelled The door remains locked The fault is i...

Page 41: ...nd locked To acknowledge the fault message proceed as follows 1 Press STOP and START simultaneously and hold for 5 seconds 2 The display indicates the button combination 3 Press the P2 button followed by the P1 button 4 The reset is complete The machine is once again ready for operation and the door can be opened Note If the fault persists e g due to a defective component the machine will remain l...

Page 42: ...programs and time settings Second level The technician SERVICE password allows unhindered access to all menus and machine settings If the password is lost contact Miele Service or an authorized service technician 10 1 Accessing the menu To enter the menu hold the PRG button for 5 seconds Press P1 and P2 to scroll through the menu Press START to confirm selection Press STOP to exit the menu and ret...

Page 43: ...OP button for 5 seconds 10 3 Parameter list CATEGORY SECTION PARAMETER DESCRIPTION MIN MAX UDM SYSTEM DATA MACHINE 1 01 User name 16 characters CHAR_STR PRINTOUT 1 04 Graphic printout at the end of a program 0 no printout 1 graphic printout 2 table printout 3 printout on USB 0 3 NUM PRINTOUT 1 05 Printout results of current program 0 OFF 1 ON 0 1 SEL KEYBOARD 1 07 Buzzer volume infeed side 0 buzze...

Page 44: ...f the memory is full the oldest data is overwritten 13 1 Outputting batch protocols retrospectively Internally stored protocols can be output retrospectively from the machine The following options are available for documentation To open the menu press and hold the PRG button for 5 seconds Scroll through the menu using the P1 and P2 buttons and select History Confirm your selection by pressing STAR...

Page 45: ... chemical 1 Lack of process chemicals DOS1 18 no chemical 2 Lack of process chemicals DOS2 19 no chemical 3 Lack of process chemicals DOS3 20 no chemical 4 Lack of process chemicals DOS4 21 heating element1 Fault with heating element 1 23 drain problem Minimum tank level during draining timeout 24 fan problem Fan switch ON pressure switch open 25 drying min C Air temperature does not reach the spe...

Page 46: ... fault 49 flowmeter fail 3 DOS3 dispenser fault 50 flowmeter fail 4 DOS4 dispenser fault 51 flow cold water Water intake fault cold water 52 flow warm water Water intake fault hot water 53 flow demi water Water intake fault fully demineralized water 54 airfilter obstr Air filter is obstructed Change the air filter Vacuum switch defective No compressed air available check compressed air supply 55 c...

Page 47: ...t loading Refill the reactivation salt container pump steam cond Steam condenser activated for a specified time to bring the amount of condensate below the max level pressure probe Wash pump pressure monitoring fault open door The door is open and not locked wait General reminder to wait before next input close door Close the door ON PRINT Appears when an attempt is made to start a program with th...

Page 48: ...USB PORT OPTIONAL REV 0 01_COD 650184_A4 Page 48 15 USB PORT OPTIONAL Testing and transmission point for Miele Service ...

Page 49: ...ow Interface RS232 Baud rate 2 400 bps Data length 8 bits chr Parity None Handshake XON XOFF 40 COLUMNS The format of the protocol is as follows 16 2 User administration Several user profiles can be created and managed in the controls For more information please contact Miele Service or an authorized service technician 16 3 USB port Testing and transmission point for Miele Service Sing samp time D...

Page 50: ... with pathogens also apply Personal protective gear must be worn Procedure If possible run a disinfection program for the wash cabinet Open the wash cabinet door and wipe with a suitable disinfectant Wipe all internal parts as well as any baskets and their contents Leave the disinfectant to act for the required amount of time see the product data sheet or safety data sheet for the disinfectant in ...

Page 51: ...tine maintenance tasks their frequency and who is to perform them Each task is described in more detail on the following pages 17 4 Table of routine maintenance tasks CLEANING AND MAINTENANCE WORK FREQUENCY TASK PERSON RESPONSIBLE DAILY Clean the filters in the wash cabinet Check the fill level of the containers on a regular basis at least once a day User WEEKLY Check that the spray arms can rotat...

Page 52: ... PANEL Clean the control panel with a damp cloth and dish detergent Do not use abrasive detergents solvents and or thinners DESCALING Responsible person User Only required for machines without an internal water softener Frequency Weekly daily with high water consumption or hard water PROCEDURE The machine must always be empty when descaling is carried out Add 50 ml of descaling agent directly to t...

Page 53: ... the drain filters in the cabinet as follows Open the wash cabinet door and remove the filter insert Warning Hot surfaces Remove the filter combination from the wash cabinet Unscrew the threaded pin and remove the filter basket cover Clean the drain filter insert Remove residues Remove any deposits from the wash cabinet drain and clean ...

Page 54: ... THE WASH CABINET Responsible person User Frequency Every 6 months PROCEDURE Clean the thermostat probe in the cabinet as follows Open the wash cabinet door and remove the filter insert Visually check the thermostat probe in the cabinet If there are incrustations clean the thermostat probe using a damp cloth and an appropriate detergent Take care not to damage or move the probe ...

Page 55: ...Warning Hot surfaces Unscrew the fastening pins of the two spray arms and remove the spray arms Unscrew the seal on the rear of the nozzle and remove it Remove any incrustations from the washing nozzle and clean using an appropriate detergent Replace the end caps Make sure the seal is properly positioned and in good condition Replace it if necessary Reinstall the spray arms Secure with the fasteni...

Page 56: ...hine requires special maintenance to resolve a fault please contact Miele Service Table of special maintenance work CLEANING AND CHECKING OPERATIONS FREQUENCY ACTION OPERATOR Special maintenance tasks must be carried out by Miele Service after 1 000 operating hours or every 12 months at the latest Filters in valves Check clean and replace as necessary Change the pre filter Change the HEPA filter M...

Page 57: ...LECTED PROGRAM C Deposits on thermostat probe in wash cabinet R Clean the thermostat probe in the wash cabinet as described under Maintenance P MACHINE DOES NOT PROPERLY RUN WASH PROGRAM C The nozzles are clogged by deposits or limescale R Clean the nozzles or spray arms as described under Maintenance C Lack of water R Ensure sufficient water pressure and remove blockages C Insufficient water supp...

Page 58: ...en make appropriate arrangements for safe disposal of the machine Old electrical and electronic appliances often contain valuable materials However they also contain harmful substances which were essential for their correct functioning and safety These could be hazardous to human health and to the environment if disposed of with household waste or if handled incorrectly Therefore please do not dis...

Page 59: ......

Page 60: ... 161 Four Valley Drive Vaughan ON L4K 4V8 Phone 1 888 325 3957 Fax 1 800 803 3366 www mieleprofessional ca professional miele ca Miele Professional Technical Service Phone 1 888 325 3957 Fax 1 800 803 3366 serviceprofessional miele ca Manufacturer Steelco S p A Via Balegante 27 31039 Riese Pio X TV Italy ...

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