MICRO-EPSILON induSENSOR MSC7602 Operating Instructions Manual Download Page 32

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Page 32

Installation and Assembly

MSC7401 / 7802 / 7602 Miniature sensor controller for inductive displacement sensors

Wiring

The housing must be open

, see 4.4.3

, to connect the sensors and wire the output and power supply cable,

see 4.4.1

  Loosen the screws.
  Pass the sensor and signal cables through the cable glands.
  Connect the cables to the terminals according to the pin assignments.

Magnetic core

Plunger

Sec
Secondary -
Secondary

center tap

Primary -

Sensor cable

shield

Fig. 23 Pin assignment for the sensor at terminal block X2, full bridge

Terminal block X2

Pin

Cable

DTA-x-CA-x
DTA-x-CR-x
C701-x

Braid

DTA-x-LA-x

Solder pin

DTA-x-TA-x

Cable

DTA-xG8-x

Shield (sensor cable)

Shield

Secondary center tap

Gray

Sec

White

Black

Secondary -

Brown

Black

White

Green

Blue

Primary -

Yellow

Brown

Fig. 24 Table of the pin assignment for the sensor at terminal block X2, full bridge

1) The colors and pins listed refer to the sensors from MICRO-EPSILON MESSTECHNIK GmbH & Co. KG.

Summary of Contents for induSENSOR MSC7602

Page 1: ...MSC7401 MSC7401 0x0 MSC7802 MSC7802 0x0 MSC7602 Operating Instructions induSENSOR MSC7401 7802 7602...

Page 2: ...ECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Phone 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Miniature sensor controller for inductive d...

Page 3: ...Delivery 14 3 2 Storage 14 4 Installation and Assembly 15 4 1 Precautions 15 4 2 Controller 15 4 2 1 MSC7401 Model 15 4 2 2 MSC7802 Model 18 4 2 3 MSC7602 Model 21 4 3 Power Supply Sensor and Signal...

Page 4: ...53 5 4 2 Zero Point Search 54 5 4 3 Example A Sensor Parameter Adjustment DTA 5G8 Channel 1 55 5 4 4 Example B Signal Output Adjustment 2 10 V Channel 1 56 5 4 5 Example C Adjustment via Zero Point Se...

Page 5: ...3 Signal Processing 74 A 3 2 4 CSV Output 75 A 3 3 Single Value Menu 77 A 3 4 Menu Settings 79 A 3 4 1 General 79 A 3 4 2 Output 81 A 3 4 3 Adjustment 82 A 3 4 3 1 Two Point 83 A 3 4 3 2 Zero Point 8...

Page 6: ...MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors...

Page 7: ...in property damage if not avoided Indicates a user action i Indicates a tip for users Measurement Indicates hardware or a software button menu 1 2 Warnings Connect the power supply and the display out...

Page 8: ...MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany The measuring system is designed for use in industrial environments and meets the requirements 1 4 Intended Use Das induSENSOR MSC74...

Page 9: ...ctive displacement sensors 1 5 Proper Environment Protection class MSC7401 and 7802 IP 67 MSC7602 IP 20 Temperature range Operation 40 85 C 40 185 F Storage 40 85 C 40 185 F Humidity 5 95 non condensi...

Page 10: ...mal control of the respective sensors the frequency and the supply voltage can be set see 5 The demodulator electronics transforms the signal of the two secondary coils into the set output signal With...

Page 11: ...C7802 7602 models Sensor cable Supply and output cable Any type of half bridge and full bridge sensors can be connected to the amplifier electronics However if sen sors of other manufacturers are used...

Page 12: ...tion 40 mA 80 mA Input impedance 3 100 kOhm Analog output 4 0 2 10 V 0 5 4 5 V 0 5 V Ra 1 kOhm or 0 4 20 mA load 500 Ohm Connection Sensor screw terminal AWG 16 up to AWG 24 with ferrule up to AWG 28...

Page 13: ...rement channels 1 2 2 Protection reverse polarity protection overvoltage protection Sensor excitation 5 550 mVSS 350 mVSS 150 mVSS 75 mVSS 1 2 5 10 13 kHz DTA 9 13 16 21 23 kHz LDR Gain Determination...

Page 14: ...rew Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and sh...

Page 15: ...before starting operation i Ensure careful handling during installation and operation 4 2 Controller 4 2 1 MSC7401 Model Fasten the controller of series MSC7401 by means of two M4 screws The position...

Page 16: ...sensors 30 1 18 53 2 09 52 2 04 42 1 65 5 5 22 12 47 11 43 21 5 85 76 2 99 25 5 1 0 7 5 29 dia 4 3 17 dia Sensor connection Cable gland WS15 Clamping range 1 mm 5 mm Power and signal connection Cable...

Page 17: ...isplacement sensors 30 1 18 53 2 09 52 2 04 42 1 65 5 5 22 12 47 11 43 76 2 99 4 3 17 dia 14 5 57 3 1 12 Sensor connection M9 5 pole socket Series 712 Binder Power and signal connection M12x1 plug 5 p...

Page 18: ...f two M4 screws see Fig 4 The position of the mounting holes is shown in the drawing see Fig 4 The tightening torque for the cover screws is 0 9 Nm The maximum tightening torque for the SW15 M12 cable...

Page 19: ...rs 65 2 56 38 1 50 5 5 22 34 2 1 35 54 2 13 36 6 1 44 25 5 1 105 4 13 21 5 85 152 5 98 4 3 17 dia 7 5 29 dia Power and signal connection Cable gland WS19 Clamping range 4 5 mm 10 mm Sensor connections...

Page 20: ...ement sensors 38 1 50 65 2 56 105 4 13 4 3 17 dia 7 5 29 dia 15 5 61 4 1 16 124 6 4 90 5 5 22 54 2 13 34 2 1 35 36 6 1 44 Sensor connections M9 5 pole socket Series 712 Binder Power and signal connect...

Page 21: ...required connect the mating plug e g MCVR 1 5 5 ST 3 81 Phoenix 1827156 see A 1 with the bus connector Position the MSC7602 controller on the DIN rail and press it down until it snaps in see Fig 6 2...

Page 22: ...embly MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors 22 6 89 103 73 4 08 99 3 90 113 65 4 47 29 2 1 15 107 4 21 Fig 8 Dimensions of MSC7602 controller model dimension...

Page 23: ...rences you may in addition guide the sensor cables through a sleeve shaped ferrite included in the scope of supply see 3 1 This ferrite must be mounted as close as possible to the input terminals Fast...

Page 24: ...the power supply sensors signal output are on the controller see Fig 10 see Fig 11 Connections Power supply output side Cable gland SW19 clamping range 4 5 mm 10 mm Screw terminal connection AWG 16 up...

Page 25: ...econdary center tap Primary Primary Sensor cable shield Fig 12 Pin assignment for the sensor at terminal block X2 full bridge Terminal block X2 Pin Cable 1 DTA x CA x DTA x CR x C701 x Braid 1 DTA x L...

Page 26: ...block X2 Pin Cable 1 LDR x CA LVP 25 20 x Connector LDR x SA Sensor cable 1 C7210 x Shield sensor cable 1 Secondary center tap 2 Green 4 Black Secondary 3 White 1 Brown Secondary 4 Brown 3 Blue Prima...

Page 27: ...sembly MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors 4 3 1 Power Supply and Signal X2 1 2 3 4 1 2 1 2 3 4 5 6 X1 X3 Fig 16 Pin assignment for supply and signal on th...

Page 28: ...d view on pin side Assignment Pin X1 Color cable PC7400 6 4 5 pin Color cable PC5 5 IWT Analog output 1 Yellow 4 Black Supply voltage 2 White 1 Brown GND supply signal ground 3 Brown 3 Blue Shield hou...

Page 29: ...ace the connections sec and sec Sensor pin assignment DTA LVDT Variant with cable gland X2 1 2 3 4 5 6 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2...

Page 30: ...t with cable gland X2 1 2 3 4 5 6 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2 LDR x CA LVP 25 Z20 x Cable C7210 x 5 pin Shield 1 Housing Secondary...

Page 31: ...s for the power supply sensors signal output are on the controller see Fig 4 Connections Power supply output side Cable gland SW19 clamping range 4 5 mm 10 mm Screw terminal connection AWG 16 up to AW...

Page 32: ...econdary center tap Primary Primary Sensor cable shield Fig 23 Pin assignment for the sensor at terminal block X2 full bridge Terminal block X2 Pin Cable 1 DTA x CA x DTA x CR x C701 x Braid 1 DTA x L...

Page 33: ...Pin Cable 1 LDR x CA LVP 25 20 x Connector LDR x SA Sensor cable 1 C7210 x Shield sensor cable 1 Secondary center tap 2 Green 4 Black Secondary 3 White 1 Brown Secondary 4 Brown 3 Blue Primary 5 Prim...

Page 34: ...troller for inductive displacement sensors 4 4 1 Power Supply and Signal Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Menu Down Enter Up Chan E1 E2 Value X1 6 5 4 3 2 1 X3 D1 D2 D3 D4 Fig 27 Pi...

Page 35: ...X1 Color cable PC7400 6 4 5 pin Color cable PC5 5 IWT Analog output for channel 2 1 Green 2 White Analog output for channel 1 2 Yellow 4 Black Supply voltage 3 White 1 Brown GND supply signal ground...

Page 36: ...ec and sec Pin assignment Sensor 1 2 DTA LVDT Variant with cable gland Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin sid...

Page 37: ...Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2 x LDR x CA LVP 25 Z20 x Cable C7210 x 5 pin Shield...

Page 38: ...connector on the rear side The Sync signal is only available on the DIN rail bus connector and executed in series i e it is not dai sy chained in the bus connector All of the connections for the powe...

Page 39: ...D supply signal ground 2 Brown Output signal 1 3 Yellow Output signal 2 4 Green Cable shield sensor 2 direct connection to DIN rail 5 Fig 36 Table for pin assignment of supply and analog output Assign...

Page 40: ...4 5 Fig 38 Terminal block X2 2 Fig 39 Terminal block X2 1 Assignment Pin X2 x DTA x CA x DTA x CR x Cable C701 x DTA x CA x DTA xG8 x Secondary center tap 1 Gray Gray Gray Secondary 2 White White Bla...

Page 41: ...Secondary 2 Brown Black Secondary 3 Green Green Primary 4 Yellow Yellow Primary 5 Gray Gray Cable shield sensor 1 2 see X1 and X3 Fig 41 Table for pin assignment sensor 1 2 LDR 4 5 3 Digital Interface...

Page 42: ...up for approx 2 minutes while supply voltage is switched on i Observe the operating instructions of the sensors used i If a sensor is replaced the channel must be re parameterized and readjusted The...

Page 43: ...see 4 4 3 see 4 5 2 Ensure that the wiring of the sensor connections signal cable and power supply connections are correct before connecting the controller to the power supply and turning it on see 4...

Page 44: ...ctive displacement sensors Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Menu Down Enter Up Chan E1 E2 Value X1 6 5 4 3 2 1 X3 D1 D2 D3 D4 Menu Enter Chan E1 E2 Value Address Sync D1 D2 D3 D4 Fi...

Page 45: ...l indicates the current channel with and the channel can be changed red and green Channel 1 green channel 2 red It flashes in corresponding color if the channel is not paramete rized Menu Enter Chan E...

Page 46: ...ividual application specific settings It is divided into four function blocks see Fig 48 The 4 LEDs show the current position in the menu and the corresponding setting value at any time see 5 4 Altern...

Page 47: ...tatus D3 D4 green Sensor recognition successful After successful recognition the system is ready for use The output signal is preset according to the factory setting as well as a rough adjustment of t...

Page 48: ...sor model used After manual setting of the sensor parameters the adjustment of the system see 5 3 4 is recommended Sensor model Measuring range Sensor type Supply frequen cy Excitation voltage DTA 1x...

Page 49: ...n set any 2 points within the measuring range and the corresponding signal values Factory settings The controller can be reset to the parameters stored by default see A 2 Zero point search This is a s...

Page 50: ...s 5 4 Menu Structure Legend of the menu structure 1 O LED orange O LED orange flashing G LED green G LED green flashing R LED red R LED red flashing LED off SMR Start of measuring range MMR Mid of mea...

Page 51: ...g 54 or zero point search see Fig 55 ENTER E1 level G Factory settings O Zero point search G MENU 3 sec Automatic sensor reco gnition ENTER G Successful G Successful E1 level R R Failed R Failed Senso...

Page 52: ...e 51 D1 Channel D2 E1 D3 E2 D4 Value Next menu R Sensor parameter ENTER R Sensor type G DTA LVDT R LDR ENTER G G Frequency DTA LDR G 1 kHz 9 kHz O 2 kHz 13 kHz R 5 kHz 16 kHz R 10 kHz 21 kHz R O 13 kH...

Page 53: ...the measu ring object is in the electrical center of the sensor G R ENTER G R The LED color changes depending on the position of the measuring object O Move the measuring object to position X2 1 and c...

Page 54: ...ng object to position X0 until the output has reached U0 Lights orange when the measuring object is in the electrical center of the sensor ENTER G O The LED color changes depending on the position of...

Page 55: ...played and you can skip example A G R R R Output situation sensor is not automatically recognized Press button 2x G R Menu point Sensor Parameter see 5 3 3 ENTER Confirm by pressing the ENTER button G...

Page 56: ...Menu point Signal see 5 3 2 in delivery state the electronics works with automatic load recogni tion depending on the output load the LED D4 is red 4 20 mA or orange 2 10 V If the automatic settings s...

Page 57: ...R button G G O Now use the arrow keys to set the voltage in such a way that the measuring device displays 6 00 V U0 ENTER Confirm by pressing the ENTER button G G O Now move the measuring object to th...

Page 58: ...the approach LED D4 is green or switched off G G Go to the menu Adjustment see 5 3 4 ENTER Confirm by pressing the ENTER button G G G G G R Select 2 point adjustment ENTER Confirm by pressing the ENT...

Page 59: ...ti Channel Operation When operating the MSC7401 MSC7602 MSC7802 models multi channel operation is possible i For multi channel operation a distance of at least 100 mm between the respective sensors is...

Page 60: ...802 2 channel variants hold a special status When the addresses are firmly assigned via DIP switch see Fig 60 always both addresses are set e g channel 1 address 100 channel 2 address 99 However if th...

Page 61: ...ON ON OFF ON ON ON 111011 120 119 OFF OFF ON ON ON ON 111100 122 121 ON OFF ON ON ON ON 111101 124 123 OFF ON ON ON ON ON 111110 126 125 ON ON ON ON ON ON 111111 Fig 60 Address assignment on the indu...

Page 62: ...restrictions apply for sync operation All synchronized sensors must be operable with the supply frequency of the master sensor see 5 3 3 In sync mode no automatic sensor recognition is possible with...

Page 63: ...e MSC7602 Channel 1 Slave Channel 2 Slave Sync signal Sync signal MSC7602 Channel 1 Slave Channel 2 Slave Sync signal Fig 62 Example of synchronization induSENSOR MSC7602 MSC7802 model The MSC7802 off...

Page 64: ...ON or your dealer must be notified immediately The liability for material defects is 12 months from delivery Within this period defective parts except for wearing parts will be repaired or replaced fr...

Page 65: ...sensor cables as well as the power and output cables from the controller Incorrect disposal may cause harm to the environment Dispose of the device its components and accessories as well as the packag...

Page 66: ...C7400 6 4 Power and output cable length 6 m 4 core open ends with ferrules shielded OD 5 6 mm PC5 5 IWT Power and output cable connector M12x1 5 pin A coding length 5 m 5 core open ends OD 5 6 mm IP 6...

Page 67: ...F2030 PNET Interface component to con nect Micro Epsilon sensors to Profinet via RS422 RS485 interface single channel system with DIN rail housing software integration into PLC with GSDML file certifi...

Page 68: ...le mate plug for DIN rail mounting MCVR 1 5 5 ST 3 81 Phoenix 1827156 A 2 Factory Settings The controller is assigned with the following parameters by default Frequency response 50 Hz only adjustable...

Page 69: ...e sensorTOOL offers you a documented software You will find them on www micro epsilon com A 3 1 Controller Search Connect the controller to a free USB port on your PC e g via IF7001 and connect the po...

Page 70: ...displacement sensors In the drop down menu set the sensor group induSENSOR and with the sensor type induSENSOR MSC7xxx and activate the other settings see Fig 63 Then click the button Now the Search R...

Page 71: ...on to set the basic settings for the serial interface Fig 65 Window Change serial configuration sensorTOOL i Set the baud rate to 256 000 A sensor address can be assigned for the sensor i Please obser...

Page 72: ...ang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 2 Measurement Menu To check your measurements a simple data acquisition is available Fig 66 View Measu...

Page 73: ...63 Click the Reset Y Scale button to reset the Y scale to initial settings e g after zooming Click the Jump to Head button to display the current signal course A 3 2 2 Start Stop Start the data acqui...

Page 74: ...h measure ment is recorded Time based Time based time can be set in milliseconds 1 Trigger Disabled Deactivated basic settings Continuous Manual trigger One shot sample based Sample can be set records...

Page 75: ...to start acquiring the measurement data Click this button to stop recording Click this button to save the currently selected measurement value Click this button to cancel the recording Measurement CSV...

Page 76: ...l curves of the sensors used Color Change the color settings of the single signal courses Mastering By activating the Mastering checkbox you can manually enter the master value Master now in the Data...

Page 77: ...Page 77 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 3 Single Value Menu Fig 74 Single value menu...

Page 78: ...to be dis played The outputs are set before in the Settings menu under Output Output range and Adjust ment mA Sensor x user defined custom scaled mm The following channel selection can be set Output...

Page 79: ...Page 79 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 4 Menu Settings A 3 4 1 General Fig 75 View Settings General...

Page 80: ...cognition Model setting User specific sensor setting Sensor recognition After switching on the controller automatically identifies the sensor After successful recognition the sensor model the associat...

Page 81: ...displacement sensors A 3 4 2 Output After switching on the controller automatically analyzes the output load Depending on the result 4 20 mA or 2 10 V are automatically selected You can also set the...

Page 82: ...on see 5 3 2 Frequency response 20 Hz 50 Hz 100 Hz 200 Hz 300 Hz Frequency response In order to achieve an optimal resolution it is recommended to reduce the frequency response as much as possible i P...

Page 83: ...1 Two point adjustment Please make sure before the adjustment that the basic settings were carried out sensor configuration output signal and that the target can be positioned accordingly Start the se...

Page 84: ...Page 84 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors Fig 79 View 2 Two point adjustment...

Page 85: ...e displacement sensors Repeat this process for the second position X2 Fig 80 View 3 Two point adjustment i Optionally you can enter the associated millimeter values which can be found under Measuremen...

Page 86: ...for inductive displacement sensors The chart is divided into 3 areas Green Taught in range limited by X1 X2 and the associated output signals White Usable range outside the taught in range Red Unavai...

Page 87: ...sic settings were carried out sensor configuration output signal and that the target can be positioned accordingly Start the sensor adjustment via the Start button Then move the target to the zero poi...

Page 88: ...Miniature sensor controller for inductive displacement sensors Now move the target inside the midrange to point X2 Also enter the desired output value there and accept it by pressing the button Accep...

Page 89: ...the zero point i Optionally you can enter the associated millimeter values which can be found under Measurement and the additional designation Custom 1 The chart is divided into 3 areas Green Taught...

Page 90: ...uctive displacement sensors A 3 5 Info Menu Fig 84 View Info This window provides the current overview of the controller information sensor information diagnostic infor mation and the currently connec...

Page 91: ...r to the clipboard Fig 85 Copy to clipboard button By pressing the Factory reset button you can restore the factory settings Fig 86 Factory reset button Export settings opens the explorer to store the...

Page 92: ...To do so you can use e g the PC sensorTOOL and the IF7001 USB single channel RS485 USB converter A 4 2 Hardware Configuration Transmission technology UART Electrical level RS485 Baud rate 256 000 baud...

Page 93: ...0 0x00 0x00 0xE8 0x03 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x2E 0xB2 0x21 0x00 0x00 0x00 0x00 0x00 0x4D 0x53 0x43 0x37 0x34 0x30 0x31 0x20 0x20 0x20 0x20 0x20 0x20 0x2...

Page 94: ...Afterwards a reset is necessary This can be done by sending the reset message or by disconnecting the controller from power supply 1 DA 126 5 DA new 124 2 SA 1 3 CH Checksum Send Bytes 5 13 4 A 4 4 3...

Page 95: ...0x16 Result Description Format Example Unscaled value Bytes 8 11 4 bytes float little endian 0x3F6147AE float 0 88 V Scaled value Bytes 12 15 4 bytes float little endian If this value is 0 the cont ro...

Page 96: ...N MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 info micro epsilon com www micro epsilon com X9751377 B011129HDR X9751377 B01 MICRO EPSILON...

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