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Metek DREXELBROOK Universal IV Lite, Installation And Operating Instructions Manual

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Metek DREXELBROOK Universal IV Lite Installation And Operating Instructions Manual Download Page 13

Installation

7

Section 2:  Installation

2.1  Unpacking

Carefully remove the contents of the carton and check each item 

against the packing list before destroying any packing material.  

If there is any shortage or damage, report it immediately to the 

factory.

2.2  Hazardous Location Installations

Installation in hazardous areas must comply with the control 

drawings 

See Section 7.4

.  Always install to the NEC and/ 

or local requirements/ codes/ directives as mandated by the 

authority having jurisdiction. Before using Intrinsic Safety 

Barriers, read manufacturer's instruction for barrier operation.  

The electronic unit is rated T4 and may not be used with 

materials with an auto ignition temperature of less than 135Cº.  

Substitution of components may impair intrinsic safety.  To 

prevent ignition of flammable or combustible atmospheres, 

disconnect power before servicing.

Summary of Contents for DREXELBROOK Universal IV Lite

Page 1: ...Instructions For Assistance Call 215 674 1234 A Leader in Level and Analytical Measurement Universal IV Lite and Universal UIV Pro Model Transmitters 2 Wire RF Admittance Capacitance Level Measurement...

Page 2: ...in this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damag...

Page 3: ...ue 5 205 Keith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexelbrook com An ISO 9001 Certified Company Universal IV Transm...

Page 4: ...This page has no content...

Page 5: ...on 24 3 5 HRTWin Status Messages 28 3 6 Calibration 29 3 7 Set D A Trim 33 3 8 Configure Meter 34 3 9 Strapping Table 34 3 10 Save Print Entries 36 3 11 Validation 37 3 12 Calibration Configuration vi...

Page 6: ...pecifications 73 Section 7 Hazardous Location Supplementary Installation Instructions 7 1 General safety information 75 7 2 The Compartment Cover 76 7 3 Standards and Approvals 77 Section 8 Control Dr...

Page 7: ...electronic unit and a 700 series sensing element A 380 series connecting cable is also supplied for connection of the sensing element to remote electronic units The Universal IV system is an admittan...

Page 8: ...C kmedia C kA d Tank Wall Coating High Resistance Little to No Resistance Probe Insulation Probe Rod More Coating is Easier to Ignore R Xc Xc R Oscillator circuitry through phase shift cancels small a...

Page 9: ...ting and produce an accurate level measurement even in the most difficult applications This patented Cote Shield circuitry is designed into the Universal IV Pro Model and enables the instrument to ign...

Page 10: ...50 ft General Purpose Cable 6 Remote configuration with 75 ft General Purpose Cable 7 Remote configuration with 100 ft General Purpose Cable 8 Remote configuration with 10 ft Triax Cable 9 Remote conf...

Page 11: ...T IA 3 150 RF Carbon Steel IB 3 150 RF 316 316L Stainless Steel J2 3 Tri Clamp JB 3 300 RF 316 316L Stainless Steel KB 4 150 RF 316 316L SS KC 4 150 RF CS TFE Face KD 4 150 RF 316 316L SS TFE KG 4 150...

Page 12: ...able Cable 5 16 OD 3 4 NPT 100o F 1000 PSI 250o F 500 PSI 716 Heavy duty for abrasive granulars 700 0005 019 Urethane covered cable Cable 3 4 OD 2 NPT 150o F 5 PSI 318 Long lengths of conducting liqui...

Page 13: ...omply with the control drawings See Section 7 4 Always install to the NEC and or local requirements codes directives as mandated by the authority having jurisdiction Before using Intrinsic Safety Barr...

Page 14: ...t start up mount the instrument in a reasonably accessible location Ambient temperatures should be between 40 F and 167 F 40 C and 75 C The mounting location for the sensing element is often determine...

Page 15: ...nstructions in Figure 2 3 D Avoid installing the sensing element with any of the common mistakes shown in Figure 2 4 E If a stilling well is used ensure that vent holes are large enough to allow free...

Page 16: ...Universal IV Installation and Operating Instructions 10 SENSING ELEMENT DEPENDENT 2 3 Mounting the Electronic Unit Continued Integral System Mounting Figure 2 2 Integral Mounting Dimensions...

Page 17: ...Installation 11 2 3 Mounting the Electronic Unit Continued Remote System Mounting SENSING ELEMENT DEPENDENT Figure 2 2 1 Remote Mounting Dimensions...

Page 18: ...LUDGE MAY CLOG PIPE LACK OF PROPER GROUND EARTH CONNECTION BETWEEN SENSOR MOUNTING AND VESSEL WALL NOZZLE DIAMETER TOO SMALL OR LENGTH TOO LONG DAMAGE MAY OCCUR HERE DAMAGE MAY OCCUR HERE PROBE MAY FL...

Page 19: ...process Use material that is at least 3 8inch dia such as pipe All Thread or tubing The ground rod must be parallel and relatively close to the sensor for insulating and low conductivity materials B...

Page 20: ...wer consumption of the instrument the wiring need only be light gauge e g 20 AWG Shielded twisted pair cables are recommended Integral units are pre wired to the sensing element at the factory Figure...

Page 21: ...ing has been secured If the sensing element does not have a shield connection the most common condition for a 2 terminal sensing element be sure to clip and or tape the shield wire at the sensing elem...

Page 22: ...Universal IV Installation and Operating Instructions 16 2 5 Wiring the Sensing Element Continued Remote System Sensing Element Wiring Figure 2 8 Universal IV Wiring Connections Remote Mounting...

Page 23: ...park protector Part 377 0001 019 A Attach the mounting link on the spark protector to the sensing element center connection screw B Connect the green wire from the spark protector to the ground screw...

Page 24: ...sensor If unsure about suitability contact the AMETEK Drexelbrook Applications department for a recommendation For remotely mounted electronic units connect the sensor to the electronic unit by placin...

Page 25: ...1 1 Signal Radio Frequency Interference RFI Filters Surge Protection Part 401 0016 028 CE Mark Certification Triaxial Cable Systems with remote mounted electronics that connect to the sensing element...

Page 26: ...it is required to use a Drexelbrook supplied filter on the sensing element The purpose of the filter is to remove voltage that may be imposed on the sensor from the high voltage grids Some earlier mod...

Page 27: ...are available from third party vendors Refer to directions supplied by modem manufacturer Figure 3 1 USB Modem Assembly Loop Connection All AMETEK Drexelbrook HART protocol transmitters default to a p...

Page 28: ...n OK The software automatically will seek out the correct one In either case the software begins to communicate with the HART protocol transmitter and returns with a view below containing name plate d...

Page 29: ...Keep in mind that it takes several seconds to load the information from the transmitter When the load is complete the screen shows the database parameters except any user defined strapping table info...

Page 30: ...apping Table Displays the values of the input to level and output to volume in percent in a 21 point table Allows points to be changed to accommodate irregularly shaped vessels See Section 3 8 3 4 Con...

Page 31: ...Damping Time from 0 90 seconds if desired D Click on Write to Transmitter E Move to Level Configuration section of menu 3 4 1 Level Configuration A Select Level Units The default is feet Choose the un...

Page 32: ...s they have been manually edited B Edit the Maximum Capacity of the vessel Enter the corresponding value of weight or volume equal to the Maximum Level Enter 100 for percent if the weight or volume un...

Page 33: ...tion 3 4 B A Edit LRV Lower Range Value to display the output you want to see when the transmitter generates 4 mA current The default LRV is 0 feet B Edit URV Upper Range Value to display the output y...

Page 34: ...if maximum capacitance exceeds 7000 pF Perform sensing element and cable tests per section 5 5 and 5 6 Contact factory Message SPAN TOO SMALL Cause Applicable to Lite models only Occurs when differen...

Page 35: ...lication for the zero and span calibration data Call 1 800 527 6297 Please FAX Bench Calibration Information Sheet Section 4 5 to 215 443 5117 Level calibration is done using the Level Calibration dat...

Page 36: ...on the keyboard High point calibration is now complete C Lower level in vessel a minimum of 10 D Type in that the current level for Low Point of the two point calibration E Click on Low Point or press...

Page 37: ...Data See Figure 3 10 Vertical Tank No Damping Caustic or Acid Material in Tank Sensing Element 700 0005 054 Maximum Capacity of Vessel 1200 gallons Maximum Size of Vessel 20 feet 4 mA LRV 0 gallons 2...

Page 38: ...Lo Cal High Point 16 feet Hi Cal URV 1170 gallons 20 mA Maximum Level 20 feet Maximum Capacity 1200 gallons LRV may either reference the bottom of the vessel bottom of the sensor or any point in the...

Page 39: ...analog conversion there may be a discrepancy in the 4 20 mA output loop as measured with a reliable external milliampere meter For example After calibration you observe that the tank is empty and a h...

Page 40: ...hemispherical ends and Spherical Tank These predefined tables are automatically created by selections made with Vessel Configuration assignments during Configuration procedure in Section 3 4 2 and vi...

Page 41: ...nter the values you calculated into the screen view presented E Click on Write Strapping Table F Click on Exit when completed Figure 3 13 Menu Screen Transforms to Strapping Table Table 3 1 Universal...

Page 42: ...er All of the values may likewise be printed out as hard copy including the Serial Number transmitter software version Tag ID Scratch Pad Level and Vessel Configurations Level Calibration all of the R...

Page 43: ...umed to be operating correctly With a known capacitance input the output signal would not be repeatable if the calibration information is altered or if the RF transmitter was not operating within spec...

Page 44: ...e NPO capacitor that you used If desired this information can be printed out for file or record purposes See Fig 3 18 Mark or Tag this capacitor to correspond to this specific transmitter Put the capa...

Page 45: ...Volume In Percent Out Percent 0 00 0 00 o oo 0 00 1 00 5 00 60 00 5 00 2 00 10 00 120 00 10 00 3 00 15 00 180 00 15 00 4 00 20 00 240 00 20 00 5 00 25 00 300 00 25 00 6 00 30 00 360 00 30 00 7 00 35...

Page 46: ...pproximately 5 seconds to exit to the previous menu level LEVEL UNITS VOLUME VOLUME UNITS STRAPPING TABLE LOW POINT CALIBRATION TANK HEIGHT HIGH POINT CALIBRATION LOW CALIBRATION LEVEL HIGH CALIBRATIO...

Page 47: ...ected above Fct 1 04 High Point Cal PCAL HI 100 feet DEFAULT Enter your current high level value in your vessel You must know the actual level before performing a Point Cal calibration Entering a valu...

Page 48: ...S Setup volume units in liters Barrels BBL Setup volume units in barrels Imperial Gallons IMPGAL Setup volume units in imperial gallons Fct 2 02 Maximum Capacity MAX CAP 1000 0 Gallons DEFAULT Enter m...

Page 49: ...RV 100 feet DEFAULT Enter the upper range value equivalent to 100 or 20mA output URV allows the user to set the 20mA 100 output at a desired point in the tank 0 No upper limit Use level or volume unit...

Page 50: ...Enable default Select the level value configured in the level menu above Disable Fct 5 03 Volume VOLUME As defined in the volume menu Enable Select the volume value configured in the volume menu above...

Page 51: ...of an external capacitor that must be connected to the unit Padding capacitors are typically used to reduce the sensing element standing capacitance in order to improve measurement resolution 0 No up...

Page 52: ...has occurred during operation that corrupted the SRAM Action Contact factory Error Message SENSOR FLASH CKSM ERROR Cause The preamp failed the checksum test on power up Action The unit needs to be rep...

Page 53: ...x range Incorrect configuration or calibration entry Exceeds Lite model max range of 7000 pF Action Review calibration and configuration data Change to Pro model if maximum capacitance exceeds 7000 pF...

Page 54: ...ause Communication between the output module and the preamp are intermittently timing out Action If error persists contact factory Error Message Cause The output module is in fixed current mode becaus...

Page 55: ...apolling address of 0 In order to put the transmitter in the Multi drop mode the polling address must be changed from 0 A polling address of 1 15 is acceptable under Hart revision 5 The transmitter wi...

Page 56: ...Section 4...

Page 57: ...d for doing a D A Trim to make the loop output agree with a calibration standard for loop current Figure 4 1 Typical Transmitter Loop Typical Transmitter Loop Nominal 24Vdc Supply 18 30 Vdc ABC 7 DEF...

Page 58: ...t URV return to Level Config screen Select Damp Time edit Damp Time return to Level Config screen Select Chg Anlg Loop Assign edit Current Loop Assign If current loop assign is Level and is correct go...

Page 59: ...ARIABLES 2 CONFIGURATION MENU 3 BASIC SETUP 4 DETAILED SETUP 5 REVIEW UNIV IV TAG STATUS 1 UNIV III STATUS UNIV IV TAG UNIV III STATUS SPAN TOO SMALL AAAAA DECREMENT SPAN AAAAA INCREMENT SPAN AAAAA OV...

Page 60: ...ethods be used in order to establish a calibration standard For example if the vessel was already filled before the calibration was attempted and it is difficult or impossible to lower the level to es...

Page 61: ...Calibration Exit Calibration is complete UNIV IV Tag POINT CAL 1 LOW POINT CAL 2 HIGH POINT CAL UNIV IV Tag ENTER LOW POINT CAL NNNu XXXu UNIV IV Tag ENTER HI POINT CAL NNNu XXXu UNIV IV Tag CAPACITAN...

Page 62: ...n level applied The order of execution between the upper and lower calibration procedures does not matter They can be done at different times 4 3 3 Capacitance Calibration Following is the sequence fo...

Page 63: ...f output to level relationship is not defined by one of these tables you may create a table in Strapping Table program To create a non linear relationship you will need at least 3 points and may use a...

Page 64: ...Level Standard Preset Values Level Level Optional Values Level Output Value In Selected Units 1 0 2 5 3 10 4 15 5 20 6 25 7 30 8 35 9 40 10 45 11 50 12 55 13 60 14 65 15 70 16 75 17 80 18 85 19 90 20...

Page 65: ...S WRITTEN TO TRANSMITTER UNIV IV Tag POINT NUMBER X ENTER OUTPUT CAPACITY VALUE XXX XXX UNIV IV Tag POINT NUMBER X ENTER OUTPUT AS A PERCENT OF MAXIMUM CAPACITY XXX XXX UNIV IV Tag POINT NUMBER X ENTE...

Page 66: ...er Conductivity g Horizontal Cylinder Other Other Installation Details NPT Thread Mount Flange Mount if flange mount B inches E A inches H inches D inches IL inches Unless specified otherwise calibrat...

Page 67: ...Troubleshooting 61 Table 5 1 Problem Symptom Chart...

Page 68: ...ut the model numbers serial numbers application requirements and the materials being measured At the end of this section a form is available to organize the information that will help us resolve the p...

Page 69: ...tion 5 7 If current does not return to normal test transmitter with procedure in Section 5 6 2 If loop current is 0 mA check polarity of loop at transmitter If it is OK check for open loop 3 If loop c...

Page 70: ...stability of the unit If the readings remain stable for this period then the problem is not in the transmitter If the loop current has changed more than 1 during the test period then the unit is defe...

Page 71: ...tep 1 Figure 5 3 With the material below the sensor and the coaxial cable disconnected at the sensing element measure the resistance from the sensing element center connector to ground connector or co...

Page 72: ...Universal IV Installation and Operating Instructions 66 Figure 5 3 Sensing Element Testing Material Below the Sensing Element Figure 5 4 Sensing Element Testing Material Covering the Sensing Element...

Page 73: ...ors and measure these two conductors at the other end A reading 10ohms indicates a good cable Move the short to the third conductor and repeat Static electricity can cause the 4 20 mA output to appear...

Page 74: ...r and the 4 20 mA loop from unusually difficult sources of interference Proper grounding and careful attention to installation practices can usually make them unnecessary Some recommended installation...

Page 75: ...customers are held at the factory These sessions are guided by Drexelbrook engineers and specialists and provide detailed information on all aspects of level measurement including theory and practice...

Page 76: ...s Materials to which equipment has been exposed MSDS sheets for any hazardous materials Billing Address Shipping Address Purchase Order No for Replacement evaluation Please include a purchase order ev...

Page 77: ...Press F4 For Real Time View Type 00 30 LRV 4mA URV 20mA Vessel Sketch Show principal tank dimensions including vessel construction mounting location nozzle LRV URV present level etc Provide as much of...

Page 78: ......

Page 79: ...ge Autoranging 6 ranges 1 45 000 pF Pro model 20 7 000 pF Lite model Cote Shield Pro model Coating rejection with 100Khz or 15Khz and 45 phasing Lite model 100Khz or 15Khz without phasing for insulati...

Page 80: ......

Page 81: ...ervice should only be performed by personnel trained in explosive atmosphere installations Substitution of Components May Impair Intrinsic Safety 7 1 3 Device Description The Universal IV is a Continu...

Page 82: ...n the correct parameters 5 Did you install cable entries of the correct internal diameter so that there is a good seal around the cable Are the cable glands suitably certified per the application and...

Page 83: ...sified Locations with connections to a 700 Series sensor that is Intrinsically Safe for Class I II Ill Groups A G and Class I Zone 1 Hazardous Classified Locations 7 3 2 FM Canada Approvals Install pe...

Page 84: ...C IP66 For models U 103 0 II 2 1 G Ex db ia IIB T4 40 C Tamb 75 C IP66 For models U 104 0 II 2 1 D Ex tb ia IIIC T90 C 40 C Tamb 75 C IP66 For models U 10 0 700 Universal IV Sensors II 1 G Ex ia IIC T...

Page 85: ...Control Drawings 79 8 1 ATEX IECEX Section 8 Control Drawings...

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Page 109: ...AMETEK Inc TERMS AND CONDITIONS OF SALE For the most current TERMS AND CONDITIONS OF SALE for this product please visit our website https www drexelbrook com support terms and conditions...

Page 110: ...205 Keith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexelbrook com An ISO 9001 Certified Company...

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