Metasys TC-9100 Series Technical Bulletin Download Page 26

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Technical Bulletin—TC-9100 Universal Controller

The following equations define the operation of the PI controller:

Proportional Term (P

) =

(

)

WSP

100

−

Integral Term (I

) =

(

)

WSP

100

t 1

−

Controller Output (OCM

) = P

+ I

where

OCM

t ,

, I

, and PV

are values at the current time t,

t-1

is the value one second earlier than the current time,

R = (HRIn - LRIn) when PV is connected to AIn (n=1-4),

or R = 100 when PV is connected to OCMn.

The output of the PI controller may be limited between high and low limit
values.

Low Limit (LOL)

High Limit (HIL)

OCM = Output Control Module
PB

= Proportional Band

WSP = Working Set Point
PV

= Process Variable

WSP

100

Output
(OCM)

Input (PV)

Figure 9: Reverse-acting (Heating) PI Controller

Low Limit (LOL)

High Limit (HIL)

WSP

100

Output
(OCM)

Input (PV)

Figure 10: Direct-acting (Cooling) PI Controller

Summary of Contents for TC-9100 Series

Page 1: ...iguration DI1 and DI2 13 Output Module Configuration OCN1 to OCN7 14 Programmable Module Configuration PM1 to PM6 24 External Analog Input Configuration XAI1 to XAI6 39 Low Limit Anti freeze Module Configuration 40 Summer Winter Compensation Module 41 Auto dial Feature 42 Supervisory Functions and Configuration 43 Configuration for a TM 9180 Room Command Module 47 Installation 49 Mounting 49 Wirin...

Page 2: ...criptions and Tables 61 Table 1 Item List 63 Table 2 Programmable Module Algorithms 77 Appendix 2 Configuration Worksheets 85 Worksheet 1 Connections 86 Worksheet 2 Configuration Parameters Programmable Modules 87 Worksheet 3 Configuration Parameters Input Output and General 88 ...

Page 3: ...eries room command module provides set point adjust capabilities and a temporary occupancy override of the COMFORT STANDBY and NIGHT operating modes of the controller The TM 9180 can also provide local time scheduling of the operating mode when the controller is not overridden by a supervisory system The controller has a low limit temperature protection feature and automatic set point compensation...

Page 4: ...ry momentary contact LED Mode Signal 1 Voltage for LED in RS 1100 Series Analog Output 1a b Heating Cooling Analog Output 2 2 1 0 10 VDC 0 10 VDC Model 1 only Digital Outputs PAT DAT 2 Stage On Off and On Off 5 Triac rated at 24 VAC switched only no power supplied Digital Outputs PAT DAT 2 Stage On Off and On Off 7 Triac rated at 24 VAC switched only no power supplied Model 2 only Power Supply 1 2...

Page 5: ...0 may be connected to the controller The TC 9100 Universal Controller can operate in any of the following modes Standalone mode Alternate mode Supervisory mode Low Limit Anti freeze mode Summer Winter Compensation mode Auto dial mode When the TC 9100 Universal Controller is not connected to a supervisory system via the communications bus nor to a TM 9180 Room Command Module with LCD display it wil...

Page 6: ...input terminals of the controller This contact is provided by the occupancy button of the RS 1150 RS 1160 Room Command Module The occupancy button on the TM 9180 Room Command Module can also provide this function via the room command module communication interface instead of the hard wired contact When pressed for approximately one second the occupancy button changes the operating mode of the cont...

Page 7: ...pied NIGHT COMFORT T STANDBY Occupied STANDBY COMFORT Closed Unoccupied STANDBY COMFORT T COMFORT Occupied COMFORT STANDBY Unoccupied STANDBY COMFORT OFF MANUAL OFF NIGHT MANUAL No Action NIGHT No Action STANDBY MANUAL STANDBY COMFORT MANUAL COMFORT Depending on the way that the controller is configured the COMFORT STANDBY NIGHT and OFF modes may change the Working Set Point WSP of any control mod...

Page 8: ...orking set points in the TC 9100 Universal Controller may be increased in summer and decreased in winter to provide additional energy savings when it is possible and appropriate to modify comfort conditions in the controlled space Alternatively in winter the set points may be increased to offset the effect of cold radiation from external wall surfaces For further details refer to the Summer Winter...

Page 9: ...ource of the connection is the Item address of the analog output of a module and the destination of the connection is the Item address of an analog input of a module The input or destination Items are identified by a tag with the character For example the output of the module which measures Analog Input Number 1 is found at Item Address 01 and has the tag name AI1 The first input of Programmable M...

Page 10: ...ure relative humidity or flow rate The numerical value can be used as an input to a programmable module configured as a Control Module or a Calculation Module and can be read by a supervisory system Alarm limit values may be set in the controller as fixed configuration parameters or by a supervisory system and the high or low alarm status of each analog input can be read by a supervisory system Th...

Page 11: ...ure transducer for example where the output of the transducer is not at true zero 0 or 2 VDC when the physical differential pressure is zero See LRIn for analog value calculation using OFSn FTCn Number Filter Time Constant in seconds to reduce cyclic instability or rapid changes in the analog input The effect of the filter is as follows AIt AIt 1 1 1 FTC x AI AIt 1 where AIt Filtered analog value ...

Page 12: ...ow Alarm 0 No low alarm AIH3 1E 30 Bit 5 1 Analog Input 3 High Alarm 0 No high alarm AIL3 1E 30 Bit 6 1 Analog Input 3 Low Alarm 0 No low alarm AIH4 1E 30 Bit 7 1 Analog Input 4 High Alarm 0 No high alarm AIL4 1E 30 Bit 8 1 Analog Input 4 Low Alarm 0 No low alarm An alarm bit is set when the analog value is equal to the high or low alarm value and the alarm bit is cleared when the analog value com...

Page 13: ...n air quality sensor condensation sensor or other sensor with override function for Air Quality Override mode 100 Connected to a contact to change the action of one or more control modules for Reverse Action mode 101 Connected to a general purpose alarm contact for General Alarm mode This mode has no effect on the operation of the controller and is used for supervisory system purposes only Bit 12 ...

Page 14: ...override condition 0 No override condition REVL 26 38 Bit 3 1 Reverse control action of enabled control modules 0 Use configured control action in enabled modules ALM 26 38 Bit 5 1 General purpose alarm or status 0 Normal status When a Window Open or General Alarm status is detected the DIAL Item bit is set For details refer to the section titled Auto dial Feature in this document The TC 9100 Univ...

Page 15: ...1 has a special feature There are in fact two physical analog outputs that are labeled AO1a and AO1b Only one output can be active at one time and the other output will remain with a zero output These outputs are typically used in a heating cooling application with one controlled process variable such as room temperature AO1a is used to control the heating equipment and AO1b is used to control the...

Page 16: ...of digital outputs triacs that are switched on to open and close an incrementally driven heating or cooling valve The duration of switching is directly proportional to the change in the controller output and related to the full stroke time of the valve such that a 100 change will completely open or close the valve At the 0 or 100 position the duration of switching is increased to ensure that the v...

Page 17: ...egative number For example if the differential is set at 5 then the low limit of the control module must be set at 5 Two stage output modules may be connected to programmable modules configured as Algorithm 2 4 or 6 or as calculation algorithms 7 to 12 provided that the output range covers the switching differential as explained above Differential Differential Stages 1 and 2 Stage 1 Off 0 100 Modu...

Page 18: ...fferential Speed 3 Speed 2 Speed 1 Off 0 100 Module Output Process Variable Break Point 1 Break Point 2 Break Point 3 Figure 6 3 Speed Fan Output When OCN5 is configured as a 3 speed fan controller the source control signal connection to OCN6 defines an analog input that overrides the controller as follows Analog input value to OCN6 less than 0 Automatic mode 3 speed fan module controlled by sourc...

Page 19: ...arameters for Controller Algorithms PM Tag PMxTYP Bit 10 further in this manual for details When Output Module OCN7 is not used by Output Module OCN5 as the third speed of a 3 speed fan controller the triac may be driven on when the operating mode of the controller is COMFORT by setting Bit 8 in Item TCS2 Address 85 hex 133 dec to 1 This output can be used for example for lighting control The para...

Page 20: ... in binary code 01010 0A hex Output Module 1 OCM1 01011 0B hex Output Module 2 OCM2 01111 0F hex Output Module 6 OCM6 Bits 8 6 Output Type 000 Output not used or used with PAT or 2 stage output defined in OCN1 Hardware analog outputs only 001 Not used Was for solenoid valve driver module 010 0 to 10 VDC output Hardware digital outputs triac only 011 On off output OCO2 Number Output Module 2 Parame...

Page 21: ... When OCN3 is 2 stage Switching differential OCN5 1 Byte Output Module 5 Configuration Bits 5 1 Source of Module in binary code 01010 0A hex Output Module 1 OCM1 01011 0B hex Output Module 2 OCM2 01111 0F hex Output Module 6 OCM6 Bits 8 6 Output Type 000 Output not used 011 On off output 100 DAT output 101 PAT output also uses OCN6 define OCN6 as output not used 110 2 stage output also uses OCN6 d...

Page 22: ...put not used or used with PAT or 2 stage output or 3 speed fan control defined in OCN5 011 On off output OCO6 Number Output Module 6 Parameter When OCN5 is PAT PAT dead band When OCN5 is 2 stage Switching differential When OCN5 is 3 speed fan control Fan speed Break Point 2 of module output must be higher than Break Point 1 and lower than Break Point 3 OCN7 1 Byte Output Module 7 Configuration Bit...

Page 23: ...Output 6 On 0 Digital Output 6 Off DO7 1F 31 Bit 5 1 Digital Output 7 On 0 Digital Output 7 Off FOV 26 38 Bit 7 1 3 Speed fan override active 0 3 Speed fan in Normal Automatic mode The status of a digital output represents the actual status of the hardware triac and is generally only used to monitor on off 2 stage or 3 speed fan control type outputs For PAT and DAT outputs the status of the triacs...

Page 24: ...mmable modules are normally one of the analog inputs AI1 to AI4 or the outputs of other programmable modules When a programmable module is given an algorithm number which is entered into the PMnTYP Item each Item is also given an alias or Alg Tag and a specific function within the selected algorithm as described in Appendix 1 Table 2 Programmable Module Algorithms Note The tag names described in t...

Page 25: ... WSP by a value equivalent to the Proportional Band PB for a reverse acting controller The proportional band is defined as a percentage of the range of the process variable For an analog input the range is defined as the difference between the High Range Input HRI and the Low Range Input LRI See Analog Input Configuration for details For example if HRI 40 and LRI 10 the range of the process variab...

Page 26: ...lue one second earlier than the current time R HRIn LRIn when PV is connected to AIn n 1 4 or R 100 when PV is connected to OCMn The output of the PI controller may be limited between high and low limit values Low Limit LOL High Limit HIL OCM Output Control Module PB Proportional Band WSP Working Set Point PV Process Variable WSP 0 100 Output OCM Input PV PB Figure 9 Reverse acting Heating PI Cont...

Page 27: ...SB In NIGHT mode WSP LSP RS RV BNT Note In OFF mode the control module is calculated as in NIGHT mode but the control module will only operate if the OFF mode override for that control module has not been enabled The working set point is also shifted when the Winter or Summer Compensation function is enabled for the controller concerned Refer to Summer Winter Compensation for further details The w...

Page 28: ... in Low Limit mode overriding a Manual OFF Override mode if active The parameters to be defined for each programmable module using one of the controller algorithms are listed below Refer to Appendix 2 Worksheet 2 or Appendix 1 Table 1 Item List for the Item addresses In the table below x in the PM Tag name is the programmable module number from 1 to 6 Table 11 Programmable Module Configuration Ite...

Page 29: ...this module 0 Not enabled 1 When the controller is in OFF mode the output is set to 0 or the Low Limit value LOL PI controller only whichever is lower Bit 10 Enable Manual OFF Fan Override for this module 0 Not enabled 1 If 3 speed fan control is configured in OCN5 the output of the controller is set to 0 or Low Limit value whichever is lower when the fan is set to OFF by an override connection to...

Page 30: ...Number Proportional Band for a PI controller Positive number Direct acting cooling Negative number Reverse acting heating Enter value in of PV range See Proportional Integral PI Controller above for further details Action for an on off controller 1 Direct acting cooling 1 Reverse acting heating PMxK3 TI DIF Number Integral Timing for a PI controller Enter value in repeats per minute See Proportion...

Page 31: ... an on off controller When a programmable module is configured as Algorithm 2 Item PMxTYP bits 5 1 00010 the module performs the function of a PI controller When a programmable module is configured as Algorithm 3 Item PMxTYP bits 5 1 00011 the module works with the next programmable module PMx 1 as a heating cooling on off controller with a single output The output of the second module Loop 2 foll...

Page 32: ... PI controller with a single output The output of the second module Loop 2 follows the output of the first module Loop 1 Loop 1 must be configured as a heating controller reverse acting and its working set point must always be lower than the working set point of Loop 2 which must be configured as a cooling controller direct acting The two modules share the process variable of Loop 1 Loop 1 is acti...

Page 33: ... module works with the next programmable module PMx 1 as a heating cooling on off controller with a dual output The output of the first module Loop 1 is active when Loop 1 is active and is set to 0 when the loop is not active Similarly the output of the second module Loop 2 is active when Loop 2 is active and is set to 0 when the loop is not active Otherwise the function of the algorithm is identi...

Page 34: ... four constants K2 K3 K4 and K5 and two Conditioning Logic Variables which conditionally add two further constants K6 and K7 The output is calculated in accordance with the equation for the algorithm as follows Algorithm 7 Average Output OCM I1 K3 I2 K4 I3 K5 K2 A B If an input is not connected the corresponding value In will assume a default value of 1 Algorithm 8 Minimum Output OCM K2 MIN I1 K3 ...

Page 35: ...gic Variable 1 1 B 1 if Conditioning Logic Variable 2 0 B K7 if Conditioning Logic Variable 2 1 The Conditioning Logic Variable can be any one of the logic modes in the controller Window Open Occupancy Air Quality Override Reverse Action General Alarm Low Limit This feature allows the digital inputs DI1 and DI2 to the controller or Low Limit mode to have an influence on the operation of the contro...

Page 36: ...s define the behaviour of the programmable module Bits 5 1 Algorithm Number in binary code 00111 07 hex Algorithm 7 01100 0C hex Algorithm 12 Bits 8 6 Not used Bits 12 9 Define logic mode used by Conditioning Logic Variable 1 values same as Variable 2 below Bits 16 13 Define logic mode used by Conditioning Logic Variable 2 0000 none 0001 Window Open 0010 Occupancy Sensor 0011 Air Quality Override ...

Page 37: ...e line segment or span function Four constants define two break points for the line segment or span If an input is not connected it is excluded from the calculation An input can also be excluded set to zero whenever the mode of the controller is not COMFORT i e the input is included only when the controller is in COMFORT by enabling setting to 1 the conditioning variable CND1 CND2 or CND3 correspo...

Page 38: ...s 13 6 Not used CND1 Bit 14 1 I1 included only in COMFORT CND2 Bit 15 1 I2 included only in COMFORT CND3 Bit 16 1 I3 included only in COMFORT PMxK2 X0 Number Defines input value for first break point PMxK3 Y0 Number Defines output value at first break point PMxK4 X1 Number Defines input value for second break point PMxK5 Y1 Number Defines output value at second break point PMxK6 Number Not used PM...

Page 39: ...ler to determine the level of set point compensation due to a high or low outside temperature or to force the controller into Low Limit mode when the outdoor air temperature is low There are no configuration parameters for external analog inputs Table 17 External Analog Input Dynamic Items Item Tag Item Address Hex Dec Description XAI1 16 22 Value of External Analog Input 1 XAI2 17 23 Value of Ext...

Page 40: ...it module override The Low Limit override has the highest priority in a control module and will override all other overrides including the OFF mode override Refer to Controller Algorithms 1 to 6 General under Programmable Module Configuration for further details FDIF FSP 0 1 Output AFM Input Figure 14 Low Limit Module Function The configuration parameters to be defined for the low limit module are...

Page 41: ...until the external analog input has received a new value from the supervisory system XAI5 and XAI6 should not be used as inputs to this module The winter authority slope may be positive or negative but the summer authority slope can only be positive The function of the module is shown below utc0tb15 Winter Setpoint Summer Setpoint SAC 0 Output Input Winter Authority Slope Summer Authority Limit SA...

Page 42: ...the configuration parameters are listed below Table 21 Summer Winter Compensation Dynamic Items Item Tag Item Address Hex Dec Description WAC 1C 28 Winter Authority Compensation Value SAC 1D 29 Summer Authority Compensation Value When the TC 9100 Universal Controller is supervised by an N2 Dial Module Order Code NU NDM101 0 the N2 Dial Module will initiate a telephone dial up connection to a centr...

Page 43: ...ler always uses the operating mode given by the supervisory system ignoring the Local Occupancy sensor and Alternate Occupancy mode commands All supervisory system commands must be sent again after a power failure When neither the Supervisory Mode Control Bit nor the Manual Operating Mode Bit is set the operating mode can be set by the TM 9180 Room Command Module If a TM 9180 module is not connect...

Page 44: ...output of Loop 1 may be modified and the output of Loop 2 will follow automatically For dual output algorithms 5 and 6 the outputs of loops 1 and 2 may be modified independently Each programmable module configured as a controller algorithm may be set into Computer mode by the supervisory system In Computer mode the Working Set Point WSP of the module must be continuously set by the supervisory sys...

Page 45: ...onfigured as a Reverse Action type the action of any programmable module configured as a Controller Algorithm may be reversed by a command from the supervisory system to the REVC Item Address 87 hex Bit 8 The Reverse Action status of the controller can be read at the REVL Item Refer to Programmable Module Configuration Controller Algorithms 1 to 6 General Note If one of the digital inputs is confi...

Page 46: ... with every Operating Mode Command MAN Bit 7 1 Manual Operating Mode Command Override Occupancy Sensor and Occupancy Button Alternate Mode Bit 8 Set to 1 every hour to maintain Supervisory System Active HLD 23 35 Programmable Module Hold Bit 1 1 Programmable Module 1 in Hold Bit 2 1 Programmable Module 2 in Hold Bit 3 1 Programmable Module 3 in Hold Bit 4 1 Programmable Module 4 in Hold Bit 5 1 Pr...

Page 47: ...e controller to operate correctly with the room command module All features of the room command module are available except for the viewing and setting of set points and biases for the operating modes of the controller which are reserved for the TC 9102 controller only The room temperature process variable must be configured as AI1 The room command module will automatically write the value of the ...

Page 48: ...Scheduling feature but a room command module with Programming mode must be ordered Note When the TM 9180 Room Command Module is connected to the TC 9100 Universal Controller the three jumpers JP3 on the controller board must be set to the left positions The configuration parameters TM 9180 Room Command Module are listed below Table 25 TM 9180 Configuration Items Item Tag Type Description TCS2 2 By...

Page 49: ...e mounting slide the two mounting brackets into the slots at opposite corners of the controller base behind the terminals Fix to the surface using the 4 mm diameter self tapping screws For DIN rail mounting place the controller on the upper edge of the rail and press the controller firmly against the rail until the spring loaded clip engages the lower edge of the rail To remove the controller inse...

Page 50: ...inating the wires and that they are not plugged in again until the wiring has been fully checked Separate safety extra low voltage SELV wiring from power line voltage wiring A distinctive colour such as white or pink is recommended for low voltage wiring Keep all cables as short as possible and tie in position Do not run cables close to transformers or high frequency generating equipment The 24 V ...

Page 51: ...O3 DO4 DO5 DO6 DO7 41 40 43 42 45 44 47 46 49 48 Analog Outputs Analog Outputs 0 10 VDC Power Common 31 30 33 32 35 34 AO1a AO1b AO2 Power Common 1 2 3 RS 485 Cable HX 9100 8001 Condensation Sensor See also Wiring to TM 9180 Room Command Module diagram Figure 18 TC 9100 x000 with Analog Outputs Controller Wiring Notes 1 The Digital triac Outputs are isolated from all other internal circuits 2 The ...

Page 52: ...puts rated at maximum 24 VAC 0 5 amp DO4 DO5 DO6 DO7 DO3 41 40 43 42 45 44 47 46 49 48 DO2 39 38 DO1 37 36 Power Common 3 2 1 utc0wr3 HX 9100 8001 Condensation Sensor RS 485 Cable See also Wiring to TM 9180 Room Command Module diagram Figure 19 TC 9100 x001 without Analog Outputs Controller Wiring Notes 1 The Digital triac Outputs are isolated from all other internal circuits 2 The Digital Inputs ...

Page 53: ...ld Figure 20 Deleted Actuator Incremental 3 Point TC 9100 Controller 24 VAC INC DEC n 1 3 5 DOn DOn 1 M Figure 20 PAT Wiring Stage Control Relays TC 9100 Controller 24 VAC Stage 1 Stage 2 Stage 2 Stage 1 n 1 3 5 DOn DOn 1 Figure 21 2 Stage On Off Wiring ...

Page 54: ...VAC Speed 3 Speed 2 DO6 DO7 Speed 1 DO5 Supply live Speed 3 Speed 2 Speed 1 Figure 22 3 Speed Fan Wiring TB1 RS 11x0 Module TC 9100 Controller 14 15 22 24 25 26 AI1 AI2 15V LED MODE COM 1 2 3 4 5 6 15V RSP TEMP COM 1 2 LED MODE Max 50 m Min 0 8 mm diameter wire Figure 23 Wiring to RS 11x0 Module ...

Page 55: ...ice Module Socket in TC 9100 Controller Service Module Socket Max 50 m Min 0 8 mm diameter wire Figure 24 Wiring to TM 9180 Room Command Module Note Set JP3 to left position See Jumper and Switch Settings TS 9100 Sensor RS 1140 Module TC 9100 Controller 50 51 52 53 54 55 AI3 AI4 15V 15V COM COM 1 2 4 15V TEMP 0 10V TEMP 0 10V COM 1 3 4 15V COM utc0aiw Max 50 m Min 0 8 mm diameter wire Figure 25 Wi...

Page 56: ...rmat Switch Number 1 2 3 4 5 6 7 8 Decimal Equivalent 1 2 4 8 16 32 64 128 Example Address 171 Switch Number 1 2 3 4 5 6 7 8 Switch Position ON ON OF F ON OF F ON OF F ON Decimal Equivalent 171 1 2 0 8 0 32 0 128 Address Switches set to Address 171 ON 2 3 4 5 6 7 8 1 The jumpers on jumper block JP3 are used to select the type of room command module as follows utc0jmrs Jumpers are inserted to the r...

Page 57: ...s have been made and verified 24 VAC power may be applied The Power LED should be lit If the communications bus is active the R T LED will flash If the Power LED is not lit check the 24 V supply The operation of the TC 9100 Universal Controller can be verified using the SM 9100 Service Module or M9101 Software running on a PC All dynamic parameters may be viewed and all supervisory system function...

Page 58: ...58 Technical Bulletin TC 9100 Universal Controller ...

Page 59: ...on Interfaces Optically isolated RS 485 interface for N2 Bus connection at 9600 baud Service Module SM 9100 interface at 600 baud non isolated synchronous bus Room Command Module TM 9180 interface at 600 baud non isolated synchronous bus Controller Addressing 0 255 selectable on DIP switches 8 Inputs Four analog inputs AI1 AI4 0 to 10 VDC controller input impedance 100 KOhm Supply for sensors 15 V...

Page 60: ... types Models 1 and 2 Signal for Mode LED on TM 9180 or RS 1150 RS 1160 room module Refer to Software Configuration section for output type configuration details Mounting DIN rail or surface two brackets supplied with controller Housing Material ABS polycarbonate self extinguishing VO UL94 Protection IP30 IEC529 Dimensions H x W x D 118 mm x 108 mm x 31 mm 140 mm with separable terminals Shipping ...

Page 61: ...gned integer numbers 0 to 0FFFFh 65 535 dec Connection Internal soft connection to an analog Item 0 not connected MEM Item storage type in memory using the following symbols D Non volatile Configuration Database EEPROM VR Volatile Dynamic Database initialized only at power up reset V Volatile Dynamic Database RAM F Firmware ROM R W Read Write Mode using the following symbols R Read only Item W Rea...

Page 62: ...t byte 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 E3 E2 E1 E0 S M10 M9 M8 M7 M6 M5 M4 M3 M2 M1 M0 where E3 to E0 4 bit exponent S sign 1 negative M10 to M0 11 bit mantissa A number is normalized when the most significant bit is true M10 1 The value of the nth mantissa bit n from 0 to 10 is 2 exp EXPONENT n A number is zero when all bits of the mantissa are 0 The value of a number is NUMBER SIGN MANTISS...

Page 63: ...utput Programmable Module 5 0F 15 Number VR W OCM6 Output Programmable Module 6 10 16 Number VR W WSP1 Working Set Point Control Module 1 11 17 Number VR W WSP2 Working Set Point Control Module 2 12 18 Number VR W WSP3 Working Set Point Control Module 3 13 19 Number VR W WSP4 Working Set Point Control Module 4 14 20 Number VR W WSP5 Working Set Point Control Module 5 15 21 Number VR W WSP6 Working...

Page 64: ...alog Input 4 Low Alarm X16 X9 not used 1F 31 1 Byte V R LOS Logic Output Status X1 1 DO3 Digital Output 3 On X2 1 DO4 Digital Output 4 On X3 1 DO5 Digital Output 5 On X4 1 DO6 Digital Output 6 On X5 1 DO7 Digital Output 7 On X6 1 DO1 Digital Output 1 On X7 1 DO2 Digital Output 2 On X8 not used 20 32 1 Byte V R ROS TC 9100 Operating Status X2 X1 MODS Mode Status 00 NIGHT Mode 01 STANDBY Mode 10 COM...

Page 65: ...Output 4 On X3 1 DO5C Set Digital Output 5 On X4 1 DO6C Set Digital Output 6 On X5 1 DO7C Set Digital Output 7 On X6 1 DO1C Set Digital Output 1 On X7 1 DO2C Set Digital Output 2 On X8 not used 23 35 1 Byte VR W HLD Programmable Module Hold X1 1 Programmable Module 1 Hold X2 1 Programmable Module 2 Hold X3 1 Programmable Module 3 Hold X4 1 Programmable Module 4 Hold X5 1 Programmable Module 5 Hold...

Page 66: ...nd X4 1 STUP Startup Mode Command X5 not used X6 1 Supervisory Mode Control X7 1 MAN Manual Operating Mode Command X8 1 Supervisory System Active Refresh 26 38 1 Byte VR R LSC Control Status X1 1 R MNT Maintenance Started X2 1 R Maintenance Stopped X3 1 R REVL Reverse Action Active X4 1 R L1A Control Module 1 Active X5 1 R ALM General Alarm X6 1 R AFM Low Limit Anti freeze Mode Active X7 1 R FOV 3...

Page 67: ... 33 51 Connection D WP PM2I1 Input Connection I1 34 52 Connection D WP PM2I2 Input Connection I2 35 53 Connection D WP PM2I3 Input Connection I3 36 54 2 Bytes D WP PM2TY P Options 37 55 Number D WP PM2K2 Constant K2 38 56 Number D WP PM2K3 Constant K3 39 57 Number D WP PM2K4 Constant K4 3A 58 Number D WP PM2K5 Constant K5 3B 59 Number D WP PM2K6 Constant K6 3C 60 Number D WP PM2K7 Constant K7 Prog...

Page 68: ...5I1 Input Connection I1 55 85 Connection D WP PM5I2 Input Connection I2 56 86 Connection D WP PM5I3 Input Connection I3 57 87 2 Bytes D WP PM5TY P Options 58 88 Number D WP PM5K2 Constant K2 59 89 Number D WP PM5K3 Constant K3 5A 90 Number D WP PM5K4 Constant K4 5B 91 Number D WP PM5K5 Constant K5 5C 92 Number D WP PM5K6 Constant K6 5D 93 Number D WP PM5K7 Constant K7 Programmable Module 6 5E 94 N...

Page 69: ...74 116 1 Byte D WP OCN1 Output 1 Configuration X5 X1 Source of Module in binary code Numeric Items 0A to 0F e g 0A 01010 X8 X6 Output Type 000 output not used 001 output for solenoids PWM not used 010 0 to 10V Analog Output 011 On Off Output 100 DAT Output 101 PAT Output also uses Output 2 110 2 Stage On Off also uses Output 2 75 117 Number D WP OCO1 PAT DAT Timing or Load Rating for Output Module...

Page 70: ...tput 4 Configuration X5 X1 Source of Module in binary code Numeric Items 0A to 0F e g 0A 01010 X8 X6 Output Type 000 output not used or used with Output 3 011 On Off Output 7B 123 Number D WP OCO4 PAT Dead Band or 2 Stage Differential for Output 3 7C 124 1 Byte D WP OCN5 Output 5 Configuration X5 X1 Source of Module in binary code Numeric Items 0A to 0F e g 0A 01010 X8 X6 Output Type 000 output no...

Page 71: ... override Numeric Items 01 to 04 e g 03 00011 X8 X6 Output Type 000 output not used or used with Output 5 011 On Off Output 7F 127 Number D WP OCO6 PAT Dead Band 2 Stage Differential for Output 5 or Fan Speed Break Point 2 80 128 1 Byte D WP OCN7 Output 7 Configuration X5 X1 Fan Speed Differential in binary code 1 31 e g 10 01010 X8 X6 Output Type 000 output not used or used with Output 5 81 129 N...

Page 72: ...le since power up X11 1 R XAI3 Unreliable no external write over the N2 Bus or Service Module since power up X12 1 R XAI4 Unreliable no external write over the N2 Bus or Service Module since power up X13 1 R EEPROM Not Protected jumper inserted X14 1 RC RST Microprocessor Reset Cycle Indication X16 X15 Type of Reset 00 R Power Up Reset 01 R External Reset 10 R Oscillator Failure Reset 11 R Watchdo...

Page 73: ...l Output 7 is On if Mode is COMFORT X11 X9 Digital Input 1 Logic Mode 000 input not used 001 Window Open 010 Occupancy Sensor 011 Air Quality Sensor Override 100 Reverse Action 101 General Alarm X12 0 Open contact on Input 1 sets mode X12 1 Closed contact on Input 1 sets mode X15 X13 Digital Input 2 Logic Mode 000 input not used 001 Window Open 010 Occupancy Sensor 011 Air Quality Sensor Override ...

Page 74: ...umber D WP OFS2 Offset Value AI2 92 146 1 Byte D WP IOP2 Analog Input 2 Options see IOP1 93 147 Number D WP HRI3 High Range AI3 94 148 Number D WP LRI3 Low Range AI3 95 149 Number D WP FTC3 Filter Constant AI3 96 150 Number D WP OFS3 Offset Value AI3 97 151 1 Byte D WP IOP3 Analog Input 3 Options see IOP1 98 152 Number D WP HRI4 High Range AI4 99 153 Number D WP LRI4 Low Range AI4 9A 154 Number D ...

Page 75: ...e Connection A5 165 Number D W FSP Low Limit Anti freeze Set Point A6 166 Number D WP FDIF Low Limit Anti freeze Differential A7 167 2 Bytes VR R LOO Local Output Override Status X2 X1 FANS 3 Speed Fan Status 00 OFF 01 Speed 1 Low 10 Speed 2 Medium 11 Speed 3 High X3 not used X4 1 FOS Fan Override by Hardware Input X6 X5 FANT TM 9180 Fan Override Status 00 OFF 01 Speed 1 Low 10 Speed 2 Medium 11 S...

Page 76: ...2 Heating X3 1 PM3 Heating X4 1 PM4 Heating X5 1 PM5 Heating X6 1 PM6 Heating X7 not used X8 not used X9 1 PM1 Active X10 1 PM2 Active X11 1 PM3 Active X12 1 PM4 Active X13 1 PM5 Active X14 1 PM6 Active X15 not used X16 not used A9 169 2 Bytes D WP ALG2 Configuration Index 2 AA 170 Number D WP WAL Winter Authority Limit AB 171 Number D WP SAL Summer Authority Limit ...

Page 77: ...ompensation X8 1 Enable Winter Compensation X9 1 Enable Shutoff OFF Override X10 1 Enable Manual OFF Fan Override X11 1 Enable Startup Override X12 0 Startup Out Level 0 X12 1 Startup Out Level 100 X13 1 OVR Enable Air Quality Override X14 0 Air Quality Override Out Level 0 X14 1 Air Quality Override Out Level 100 X15 1 Enable Reverse Action X16 not used PMxK2 Number ACT Action Type PMxK3 Number D...

Page 78: ...ual OFF Fan Override X11 1 Enable Startup Override X12 0 Startup Out Level 0 or Low Limit value whichever is lower X12 1 Startup Out Level 100 X13 1 OVR Enable Air Quality Override X14 0 Air Quality Override Out Level 0 or Low Limit value whichever is lower X14 1 Air Quality Override Out Level 100 X15 1 Enable Reverse Action X16 0 0 1 Error Dead Band X16 1 1 Error Dead Band PMxK2 Number PB Proport...

Page 79: ...rential PMxK6 Number BSB1 Set Point Bias During STANDBY PMxK7 Number BNT1 Set Point Bias During NIGHT Loop 2 PM x 1 K1 Number LSP2 Local Set Point PM x 1 I1 Connection PV2 not used PM x 1 I2 Connection RS2 Remote Set Point Source PM x 1 I3 Connection RV2 Reference Variable Source PM x 1 TYP 2 Bytes TYP2 Algorithm Options X5 X1 not used X6 1 Enable Low Limit Anti freeze Override X7 1 Enable Summer ...

Page 80: ...ide X11 1 Enable Startup Override X12 0 Startup Out Level 0 or Low Limit value whichever is lower X12 1 Startup Out Level 100 X13 1 OVR1 Enable Air Quality Override X14 0 Air Quality Override Out Level 0 or Low Limit value whichever is lower X14 1 Air Quality Override Out Level 100 X15 1 Enable Reverse Action X16 0 0 1 Error Dead Band X16 1 1 Error Dead Band PMxK2 Number PB1 Proportional Band PMxK...

Page 81: ...anual OFF Fan Override X11 1 Enable Startup Override X12 0 Startup Out Level 0 or Low Limit value whichever is lower X12 1 Startup Out Level 100 X13 1 OVR2 Enable Air Quality Override X14 0 Air Quality Override Out Level 0 or Low Limit value whichever is lower X14 1 Air Quality Override Out Level 100 X15 1 Enable Reverse Action X16 0 0 1 Error Dead Band X16 1 1 Error Dead Band PM x 1 K2 Number PB2...

Page 82: ...Action Status 0101 Conditioning from General Alarm Status 0110 Conditioning from Low Limit Anti freeze Status X16 X13 Conditioning Logic Variable 2 0000 No Conditioning 0001 Conditioning from Window Open Status 0010 Conditioning from Occupancy Status 0011 Conditioning from Air Quality Override 0100 Conditioning from Reverse Action Status 0101 Conditioning from General Alarm Status 0110 Conditionin...

Page 83: ...thm Options X5 X1 Algorithm 13 01101 X13 X6 not used X14 1 CND1 Input 1 influences the function output only in COMFORT X15 1 CND2 Input 2 influences the function output only in COMFORT X16 1 CND3 Input 3 influences the function output only in COMFORT PMxK2 Number X0 Break Point X0 PMxK3 Number Y0 Break Point Y0 PMxK4 Number X1 Break Point X1 PMxK5 Number Y1 Break Point Y1 PMxK6 not used PMxK7 not ...

Page 84: ...84 Technical Bulletin TC 9100 Universal Controller ...

Page 85: ...Technical Bulletin TC 9100 Universal Controller 85 Appendix 2 Configuration Worksheets The Configuration Worksheets begin on the next page so that they can be easily reproduced ...

Page 86: ...XAI2 XAI3 XAI4 XAI5 XAI6 DI1 DI2 PM1 Alg I3 RV I2 RS I1 PV I3 RV I2 RS I1 PV I3 RV I2 RS I1 PV I3 RV I2 RS I1 PV I3 RV I2 RS I1 PV I3 RV I2 RS I1 PV Low Limit Anti freeze Module FT Summer Winter Compensation OT OCN1a OCN1b OCN2 OCN3 OCN4 OCN5 OCN6 OCN7 PM2 Alg PM6 Alg PM5 Alg PM4 Alg PM3 Alg Worksheet 1 Connections ...

Page 87: ... PM3I1 3F 63 PM3I2 40 64 PM3I3 41 65 PM3TYP 42 66 PM3K2 43 67 PM3K3 44 68 PM3K4 45 69 PM3K5 46 70 PM3K6 47 71 PM3K7 PM 4 Algorithm No Item hex dec Tag Value 48 72 PM4K1 49 73 PM4I1 4A 74 PM4I2 4B 75 PM4I3 4C 76 PM4TYP 4D 77 PM4K2 4E 78 PM4K3 4F 79 PM4K4 50 80 PM4K5 51 81 PM4K6 52 82 PM4K7 PM 5 Algorithm No 53 83 PM5K1 54 84 PM5I1 55 85 PM5I2 56 86 PM5I3 57 87 PM5TYP 58 88 PM5K2 59 89 PM5K3 5A 90 P...

Page 88: ...7 80 128 OCN7 81 129 OCO7 General Parameters 83 131 ALG 85 133 TCS2 87 135 TCS1 Analog Input 1 Item hex dec Tag Value 89 137 HRI1 8A 138 LRI1 8B 139 FTC1 8C 140 OFS1 8D 141 IOP1 Analog Input 2 8E 142 HRI2 8F 143 LRI2 90 144 FTC2 91 145 OFS2 92 146 IOP2 Analog Input 3 93 147 HRI3 94 148 LRI3 95 149 FTC3 96 150 OFS3 97 151 IOP3 Analog Input 4 98 152 HRI4 99 153 LRI4 9A 154 FTC4 9B 155 OFS4 9C 156 IO...

Page 89: ...Technical Bulletin TC 9100 Universal Controller 89 Notes ...

Page 90: ...ntrols International Inc Headquarters Milwaukee Wisconsin USA European Customer Service Center Westendhof 3 D 45143 Essen Germany European Factories Essen Germany and Lomagna Italy www johnsoncontrols com Branch Offices Principal European Cities Issued in Europe ...

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