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16

OPERATION

POWER VENTED BLOWER UNITS 

 INTERMITTENT (SPARK) PILOT IGNITION

EXPLANATION OF CONTROLS:
1.  The unit heater is equipped with a dual automatic 

gas valve and electric ignition device (separate from 
the gas valve on most models) which provide the 
following functions:
a.  The unit heater is equipped with a power vent 

system consisting of a power venter motor 
and blower, pressure switch, and sealed flue 
collector in place of the conventional draft 
diverter.

 The addition of external draft hoods 

or power venters is not permitted. Addition of such 
devices may cause severe unit malfunction or 
failure!

b.  The power venter motor is energized by the 

room thermostat on a call for heat. The pressure 
switch measures the flow through the vent 
system and energizes the indirect spark ignition 
system when the fl ow is correct. 

 The pressure switch MUST 

NOT be bypassed. The unit MUST NOT be fi red 
unless the power venter is operating. An unsafe 
condition could result.

c.  The indirect spark ignition system consists of 

an ignition control module, a dual combination 
gas valve, and a spark-ignited pilot burner. 
When the pressure switch closes, the pilot 
valve opens and a spark is generated to light 
the pilot burner. When the fl ame sensing circuit 
senses that pilot fl ame is established, the main 
gas valve is opened to supply gas to the main 
burners. When the thermostat is satisfi ed, the 
vent system is de-energized and both valves 
are closed to stop all fl ow of gas to the unit.

d.  Pilot solenoid valve also functions as a main gas 

valve to provide redundancy.

e.  Pressure regulator provides proper and steady 

gas pressure to the main burners.

f. 

Manual shutoff valve for service and long term 
shut-down. (Separate from the automatic valve 
on some models.)

2.  The limit switch interrupts the fl ow of electric current 

to the main gas valve in case the heater becomes                 
overheated.

3.  The fan switch delays the operation of the fan until 

the heater is warmed, then keeps the fan running 
after the gas has been turned off until the useful 
heat has been removed. The start-up fan delay 
must not exceed 90 seconds from a cold start.

4.  The wall ther mostat (supplied optionally) is a 

temperature sensitive switch which operates the 
vent system and ignition system; it turns the main 
gas valve ON or OFF to control the temperature 
of the space being heated. It must be mounted 
on a vibration free, ver tical surface away from 
air currents, in accordance with the instructions 
fur nished with the ther mostat (also refer to 
Electrical Section).

START-UP
1.   Open the manual valve supplying gas to the unit 

heater, and with the union connection loose, purge 
air from the gas line. Tighten the union and check 
for gas leaks, using a soapy water solution only.

 Never use an open fl ame to detect 

gas leaks. Explosive conditions may exist which 
could result in personal injury or death.

 Before attempting to light or 

relight pilot, wait 5 minutes to allow gas which 
may have accumulated in the burner compart-
ment to escape. Failure to do so could cause 
the accumulated gas to ignite rapidly, leading to 
personal injury or death.

2.   Open the manual valve on the unit heater.
3.   Turn ON electrical power.
4.   The unit should be under the control of the 

thermostat. Turn the thermostat to the highest point 
and determine that the power venter motor starts 
and the pilot and main burners ignite. Turn the 
thermostat to the lowest point and determine that 
the power venter motor shuts off and pilot and main 
burners are extinguished.  

5.   If pilot adjustment is required, remove the pilot 

adjustment seal cap and adjust the pilot screw to 
obtain proper fl ame. Clockwise rotation decreases 
pilot fl ame size. Replace the cap.

6.   Turn the thermostat to the desired position.
7.  Refer to “Adjustments” section for more specifi-

cations.

SHUT DOWN
1.   Turn the valve selector knob to the “OFF” position.
2.   Turn off the electricity.
3.   To relight, follow the “start-up” instructions.

See Figure 17 for parts/identifi cation.  

Summary of Contents for IIEB-11

Page 1: ...l operate and maintain unit in accordance with manufacturer s instructions to avoid exposure to fuel substances or substances from incomplete combustion which can cause death or serious illness The st...

Page 2: ...bled high static pressure type centrifugal blower unit designed for heavy duty applications such as continuous operation or where a single unit heater must do the entire heating job in a large area Th...

Page 3: ...ly with the general safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within...

Page 4: ...94 1295 1295 1226 1295 1295 E Hanging Distance Width 14 1 2 17 1 4 17 1 4 20 22 3 4 25 1 2 28 1 4 33 3 4 39 1 4 44 3 4 368 438 438 508 578 648 718 857 997 1137 F Discharge Opening Width 15 3 8 18 1 8...

Page 5: ...as ignition system the unit heater must be installed such that the gas ignition control system is not directly exposed to water spray rain or dripping water NOTE Location of unit heaters is related di...

Page 6: ...r and can actually drip water down from the unit heater onto floor surface Additional unit heaters should be installed if a minimum 50 F 10 C thermostat setting cannot be maintained AIR FOR COMBUSTION...

Page 7: ...1 3 54 3 34 3 11 2 92 2 63 2 38 2 18 2 04 1 1 049 680 465 375 320 285 260 240 220 205 195 175 160 145 135 19 3 13 2 10 6 9 06 8 07 7 36 6 80 6 23 5 80 5 52 4 96 4 53 4 11 3 82 1 1 4 1 380 1400 950 770...

Page 8: ...al gas applications install a pressure regulating valve in the line upstream from the main shutoff valve 3 Adequately support the piping to prevent strain on the gas manifold and controls 4 To prevent...

Page 9: ...ER ASSEMBLY FOR THE 100 250 UNITS CONSISTS OF 1 WHEEL 1 HOUSING 1 SHAFT AND 1 BEARING SET FOR 300 400 UNITS THE BLOWER ASSEMBLY CONSISTS OF 2 WHEELS 2 HOUSINGS 1 SHAFT AND 1 BEARING SET Figure 7 Motor...

Page 10: ...ase motors require a contactor or starter if specified 4 Motor frame must not exceed NEMA frame 56 Average value all speeds and frequencies 10 327 345 362 380 397 414 431 448 466 483 500 518 535 552 5...

Page 11: ...re to disconnect power before servicing can cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrica...

Page 12: ...16 for special installation requirements regarding these venting conditions CARBON MONOXIDE Your venting system must not be blocked by any snow snow drifts or any foreign matter Inspect your venting...

Page 13: ...feet 1 2m from electric meters gas meters regulators and relief equipment Seal ALL vent pipe joints and seams to prevent leakage Use General Electric RTV 108 or Dow Corning RTV 732 silicone sealant or...

Page 14: ...14 Figure 13 Figure 14...

Page 15: ...15 Figure 15 Figure 16...

Page 16: ...fan switch delays the operation of the fan until the heater is warmed then keeps the fan running after the gas has been turned off until the useful heat has been removed The start up fan delay must no...

Page 17: ...4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS REFER TO UNIT WIRING DIAGRAM 8A MAIN GAS VALVE HONEYWELL 8B MAIN GAS VALVE WHITE RODGERS 9 HONEYWELL IGNITOR 10 HONEYWELL...

Page 18: ...old pressure of 3 5 inches W C 0 9 kPa Adjustment of the pressure regulator is not normally necessary since it is preset at the factory However field adjustment may be made as follows a Attach manomet...

Page 19: ...3 A proper pilot flame is a soft steady flame that envelopes 3 8 to 1 2 inch 9 5 to 12 7mm of the flame sensor tip 4 Replace the pilot adjustment cap PERIODIC SERVICE NOTICE It is recommended that the...

Page 20: ...e and replace Refer to Operation 1 Close air shutter Refer to Operation 2 Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Re...

Page 21: ...and correct 5 Replace gas valve 6 Refer to Operation 1 Tighten all electrical connections 2 Adjust thermostat heat anticipator for longer cycles Refer to Operation 3 Check for proper air supply acros...

Page 22: ...late rating check voltage replace fan motor if defective 4 Refer to label on motor 1 Check all wiring 2 Refer to H or N symptoms 3 Replace fan switch 1 Refer to Operation 2 This is especially true whe...

Page 23: ...Check motor amps against motor name plate rating check voltage replace power venter motor if defective 4 Refer to label on motor 1 Check all wiring 2 Refer to H N symptoms 3 Replace venter relay X Pil...

Page 24: ...e 20 Internal Furnace Components Figure 21 Burner Assembly Parts Figure 19 Component Parts Bottom View MOTOR GAS VALVE IGNITOR ELECTRIC LIGHTING INSTRUCTIONS DATA PLATE PILOT ACCESS DOOR OBSERVATION P...

Page 25: ...400 units 6 dia flue outlet Increaser required To be supplied by manufacturer 25 REF NO DESCRIPTION 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer Plain 5 Plate Adapter 6 Blower Wheel 7 Mounti...

Page 26: ...from the Power Venter Blower Housing Item 8 6 Remove the Blower Wheel Item 9 from the motor shaft by removing the set screw Item 14 using a 1 8 Allen Wrench 7 Remove the three Motor Mounting Nuts Item...

Page 27: ...uctions or has been altered or modified in any way by any unauthorized person b to any expenses including labor or material incurred during removal or reinstallation of the Product c to any damage due...

Page 28: ...contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tigh...

Page 29: ...1 HP w Contactor S 1 HP w Magnetic Starter G 1 1 2 HP w Contactor T 1 1 2 HP w Magnetic Starter H 2 HP w Contactor U 2 HP w Magnetic Starter J 1 4 HP W 1 4 HP w Magnetic Starter K 1 3 HP Y 1 3 HP w M...

Page 30: ...NOTES 30...

Page 31: ...NOTES 31...

Page 32: ...260 NORTH ELM ST WESTFIELD MA 01085 TEL 413 568 9571 FAX 413 562 8437 www mestek com...

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