Mestek IIEB-11 Installation & Parts Manual Download Page 20

  1. Pressure regulator set too high.

 2. 

Defective 

Regulator.

  3. Burner orifi ce too large.

  1. Excessive primary air.
  2. Burner orifi ce too small.

  1. Too much primary air.
 2. 

Noisy 

pilot.

  3. Irregular orifi ce causing whistle or  

resonance.

  4. Excessive gas input.

a. Pressure regulator set too high.
b. Defective regulator.

c.  Burner orifi ce too large.

  1. Insuffi cient primary air.
  2. Clogged main burner ports.
 3. 

Misaligned 

orifi 

ces.

  4. Clogged fl ue collector.
  5. Air shutter linted.

  6. Insuffi cient combustion air.

 1. 

Blocked 

venting.

  2. Insuffi cient combustion air.

  3. Blocked heat exchanger.
  4. Air leak into combustion chamber or  

fl ue collector.

  1. Shut off gas supply immediately!
  2. Blocked heat exchanger/venting.
  3. Drafts around heater.
  4. Negative pressure in building.
  5. Blocked fl ue collector.

  1. Excessive primary air.
  2. Main burner ports clogged near pilot.
  3. Pressure regulator set too low.

  4. Pilot decreases in size when main    

burners come on.

  5. Pilot fl ame too small.
  6. Drafts around heater.
 7. 

Improper 

venting.

  1. Main gas off.
  2. Lack of power at unit.
  3. Thermostat not calling for heat.
  4. Defective limit switch.

  5. Improper thermostat or transformer wiring 

at gas valve.

  6. Defective gas valve.
 7. 

Defective 

thermostat.

 8. 

Defective 

transformer.

20

  A. Flame lifting from burner ports.

  B. Flame pops back.

 C. 

Noisy 

fl 

ame.

  D. Yellow tip fl ame (some yellow  

 

tipping on propane gas is  

 

permissible).

 E. 

Floating 

fl 

ame.

 F. 

Gas 

Odor.

  G. Delayed ignition.

  H. Failure to ignite.

  1. Reset manifold pressure. Refer to   

“Operation”.

  2. Replace regulator section of combination 

gas valve or complete valve.

  3. Check with local gas supplier for proper 

orifi ce size and replace. Refer to “Operation”.

 1. 

Close air shutter. Refer to “Operation”.

  2. Check with local gas supplier for proper 

orifi ce size and replace. Refer to “Operation”.

  1. Close air shutter.
 2. 

Reduce pilot gas. Refer to “Operation”.

 3. 

Replace 

orifi 

ce.

 4. 

a. Reset manifold pressure.  
b.  Refer to “Operation”; Replace regulator 

section of combination gas valve or 
complete valve.  

 

c.  Check with local gas supplier for proper 

orifi ce size and replace. 

 Refer 

to 

“Operation”.

  1. Open air shutters. Refer to “Operation”.
  2. Clean main burner ports.
  3. Replace manifold assembly.
  4. Clean fl ue collector.
  5. Check for dust or lint at air mixer opening 
 

 and around the air shutter.

  6. Clean combustion air inlet openings in  

bottom panel, see “Installation”.

  1. Clean fl ue. Refer to “Installation”.
  2. Clean combustion air inlet openings in  

bottom panel, see “Installation”.

  3. Clean heat exchanger.
  4. Determine cause and repair accordingly.

  1. Inspect all gas piping and repair.
  2. Clean heat exchanger/fl ue.
  3. Eliminate drafts. Refer to “Installation”.
 4. 

See 

“Installation”.

  5. Clean fl ue collector.

  1. Close air shutter. Refer to “Operation".
  2. Clean main burner ports.
  3. Reset manifold pressure. Refer to     

“Operation”.

  4. Supply piping is inadequately sized.   

Refer to “Installation”.

  5. Clean pilot orifi ce. Refer to “Operation”.
  6. Eliminate drafts. Refer to “Installation”.
 7. 

Refer 

to 

“Installation”.

  1. Open all manual gas valves.
  2. Replace fuse or turn on power supply.
  3. Turn up thermostat.
  4. Check limit switch with continuity tester. If 

open, replace limit switch.

  5. Check wiring per diagrams.

  6. Replace gas valve.
  7. Check thermostat and replace if defective.
  8. Be sure 115 volts is supplied to the trans-

former primary, then check for 24 volts at 
secondary terminal before replacing.

 

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

 

Table 8 - Power Vented Blowers Troubleshooting Guide

Summary of Contents for IIEB-11

Page 1: ...l operate and maintain unit in accordance with manufacturer s instructions to avoid exposure to fuel substances or substances from incomplete combustion which can cause death or serious illness The st...

Page 2: ...bled high static pressure type centrifugal blower unit designed for heavy duty applications such as continuous operation or where a single unit heater must do the entire heating job in a large area Th...

Page 3: ...ly with the general safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within...

Page 4: ...94 1295 1295 1226 1295 1295 E Hanging Distance Width 14 1 2 17 1 4 17 1 4 20 22 3 4 25 1 2 28 1 4 33 3 4 39 1 4 44 3 4 368 438 438 508 578 648 718 857 997 1137 F Discharge Opening Width 15 3 8 18 1 8...

Page 5: ...as ignition system the unit heater must be installed such that the gas ignition control system is not directly exposed to water spray rain or dripping water NOTE Location of unit heaters is related di...

Page 6: ...r and can actually drip water down from the unit heater onto floor surface Additional unit heaters should be installed if a minimum 50 F 10 C thermostat setting cannot be maintained AIR FOR COMBUSTION...

Page 7: ...1 3 54 3 34 3 11 2 92 2 63 2 38 2 18 2 04 1 1 049 680 465 375 320 285 260 240 220 205 195 175 160 145 135 19 3 13 2 10 6 9 06 8 07 7 36 6 80 6 23 5 80 5 52 4 96 4 53 4 11 3 82 1 1 4 1 380 1400 950 770...

Page 8: ...al gas applications install a pressure regulating valve in the line upstream from the main shutoff valve 3 Adequately support the piping to prevent strain on the gas manifold and controls 4 To prevent...

Page 9: ...ER ASSEMBLY FOR THE 100 250 UNITS CONSISTS OF 1 WHEEL 1 HOUSING 1 SHAFT AND 1 BEARING SET FOR 300 400 UNITS THE BLOWER ASSEMBLY CONSISTS OF 2 WHEELS 2 HOUSINGS 1 SHAFT AND 1 BEARING SET Figure 7 Motor...

Page 10: ...ase motors require a contactor or starter if specified 4 Motor frame must not exceed NEMA frame 56 Average value all speeds and frequencies 10 327 345 362 380 397 414 431 448 466 483 500 518 535 552 5...

Page 11: ...re to disconnect power before servicing can cause severe personal injury or death Standard units are shipped for use on 115 volt 60 hertz single phase electric power The motor name plate and electrica...

Page 12: ...16 for special installation requirements regarding these venting conditions CARBON MONOXIDE Your venting system must not be blocked by any snow snow drifts or any foreign matter Inspect your venting...

Page 13: ...feet 1 2m from electric meters gas meters regulators and relief equipment Seal ALL vent pipe joints and seams to prevent leakage Use General Electric RTV 108 or Dow Corning RTV 732 silicone sealant or...

Page 14: ...14 Figure 13 Figure 14...

Page 15: ...15 Figure 15 Figure 16...

Page 16: ...fan switch delays the operation of the fan until the heater is warmed then keeps the fan running after the gas has been turned off until the useful heat has been removed The start up fan delay must no...

Page 17: ...4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS REFER TO UNIT WIRING DIAGRAM 8A MAIN GAS VALVE HONEYWELL 8B MAIN GAS VALVE WHITE RODGERS 9 HONEYWELL IGNITOR 10 HONEYWELL...

Page 18: ...old pressure of 3 5 inches W C 0 9 kPa Adjustment of the pressure regulator is not normally necessary since it is preset at the factory However field adjustment may be made as follows a Attach manomet...

Page 19: ...3 A proper pilot flame is a soft steady flame that envelopes 3 8 to 1 2 inch 9 5 to 12 7mm of the flame sensor tip 4 Replace the pilot adjustment cap PERIODIC SERVICE NOTICE It is recommended that the...

Page 20: ...e and replace Refer to Operation 1 Close air shutter Refer to Operation 2 Check with local gas supplier for proper orifice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Re...

Page 21: ...and correct 5 Replace gas valve 6 Refer to Operation 1 Tighten all electrical connections 2 Adjust thermostat heat anticipator for longer cycles Refer to Operation 3 Check for proper air supply acros...

Page 22: ...late rating check voltage replace fan motor if defective 4 Refer to label on motor 1 Check all wiring 2 Refer to H or N symptoms 3 Replace fan switch 1 Refer to Operation 2 This is especially true whe...

Page 23: ...Check motor amps against motor name plate rating check voltage replace power venter motor if defective 4 Refer to label on motor 1 Check all wiring 2 Refer to H N symptoms 3 Replace venter relay X Pil...

Page 24: ...e 20 Internal Furnace Components Figure 21 Burner Assembly Parts Figure 19 Component Parts Bottom View MOTOR GAS VALVE IGNITOR ELECTRIC LIGHTING INSTRUCTIONS DATA PLATE PILOT ACCESS DOOR OBSERVATION P...

Page 25: ...400 units 6 dia flue outlet Increaser required To be supplied by manufacturer 25 REF NO DESCRIPTION 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer Plain 5 Plate Adapter 6 Blower Wheel 7 Mounti...

Page 26: ...from the Power Venter Blower Housing Item 8 6 Remove the Blower Wheel Item 9 from the motor shaft by removing the set screw Item 14 using a 1 8 Allen Wrench 7 Remove the three Motor Mounting Nuts Item...

Page 27: ...uctions or has been altered or modified in any way by any unauthorized person b to any expenses including labor or material incurred during removal or reinstallation of the Product c to any damage due...

Page 28: ...contact your wholesaler or rep DO NOT START this equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tigh...

Page 29: ...1 HP w Contactor S 1 HP w Magnetic Starter G 1 1 2 HP w Contactor T 1 1 2 HP w Magnetic Starter H 2 HP w Contactor U 2 HP w Magnetic Starter J 1 4 HP W 1 4 HP w Magnetic Starter K 1 3 HP Y 1 3 HP w M...

Page 30: ...NOTES 30...

Page 31: ...NOTES 31...

Page 32: ...260 NORTH ELM ST WESTFIELD MA 01085 TEL 413 568 9571 FAX 413 562 8437 www mestek com...

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