Mercury Racing HP1075 SCi Operation, Maintenance & Warranty Manual Download Page 3

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iii

CAUTION

CAUTION ‑ indicates a potentially hazardous situation that, if not

avoided, may result in minor or moderate injury or property damage. It

may also be used to alert against unsafe practices.

IMPORTANT: Indicates information or instructions that are necessary for

a particular step or action.
NOTE: Indicates information that helps in the understanding of a particular

step or action.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.
Litho in U.S.A.
© 2005, Mercury Marine
Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury

Racing, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver,

#1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport‑Jet, K‑Planes,

MerCathode, RideGuide, SmartCraft, Zero Effort, M with Waves logo,

Mercury with Waves logo, and SmartCraft logo are all registered

trademarks of Brunswick Corporation. Mercury Product Protection logo is

a registered service mark of Brunswick Corporation.

Summary of Contents for HP1075 SCi

Page 1: ...free use we ask that you thoroughly read this manual The Operation Maintenance Warranty Manual contains specific instructions for using and maintaining your product We suggest that this manual remain...

Page 2: ...erstand the operational instructions for the power package and all related accessories before the boat is used WARNING The engine exhaust from this product contains chemicals known to the state of Cal...

Page 3: ...step or action Copyright and Trademark Information Mercury Marine Fond du Lac Wisconsin U S A Litho in U S A 2005 Mercury Marine Mercury Mercury Marine MerCruiser Mercury MerCruiser Mercury Racing Me...

Page 4: ...iv...

Page 5: ...efore Operating Your Boat 8 Boat Horsepower Capacity 9 High Speed and High Performance Boat Operation 10 Lanyard Stop Switch 10 Protecting People In The Water 11 Exhaust Emissions 12 Wave And Wake Jum...

Page 6: ...ne Performance 40 Maintenance Service Responsibilities 42 Replacement Service Parts 43 Do It Yourself Maintenance Suggestions 43 Servicing High Horsepower Engines 44 Maintenance Charts 45 Checking Flu...

Page 7: ...Will Not Come Up On Charge 88 Power Trim Does Not Operate Motor Doesn t Run 89 Power Trim Does Not Operate Motor Runs But Drive Unit Does Not Move 89 Remote Control Operates Hard Binds Has Excessive...

Page 8: ...viii...

Page 9: ...ecord the registration IMPORTANT Your warranty coverage begins at the time of sale but warranty claims cannot be processed until the product is registered with Mercury Marine 3 Upon processing the war...

Page 10: ...have ALL products registered at the factory should it ever be necessary to contact you Make sure your dealer distributor fills out the warranty registration card immediately and sends the factory cop...

Page 11: ...nada contact the distributor in your country or the Marine Power Service Center closest to you Mercury RACING DIVISION 90 Day Limited Warranty WHAT IS COVERED Mercury Marine warrants its new products...

Page 12: ...uch part or parts with new or Mercury Marine certified re manufactured parts or refunding the purchase price of the Mercury product Mercury reserves the right to improve or modify products from time t...

Page 13: ...ansom or running the boat with the engine trimmed out too far The commercial use of the product defined as any work or employment related use of the product or any income generating use of the product...

Page 14: ...AL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT...

Page 15: ...x WOT RPM Spark Plugs Spark Plug Gap Firing Order 1075 SCI 557 CI 9 1 Liter 5600 6000 NKG BRCECS 0 76 mm 0 03 in 1 8 4 3 6 5 7 2 Fuel Octane 92 AKI R M 2 or 98 RON Preferred Engine Oil Mercury 25W 40...

Page 16: ...ning rotation is stamped on the back of the strut Boater s Responsibilities The operator driver is responsible for the correct and safe operation of the boat and safety of its occupants and general pu...

Page 17: ...pacity WARNING Avoid serious injury death or property damage from overpowering a boat Using a power package that exceeds the maximum horsepower limit of a boat can Cause loss of boat control Place too...

Page 18: ...can be installed as an accessory generally on the dashboard or side adjacent to the operator s position While activation of the lanyard stop switch will stop the engine immediately a boat will contin...

Page 19: ...rol in heavy seas strong current or high winds Loss of control when docking Protecting People In The Water WHILE YOU ARE CRUISING It is very difficult for a person in the water to take quick action to...

Page 20: ...wsiness and nausea WARNING Avoid the combination of a running engine and poor ventilation Prolonged exposure to carbon monoxide in sufficient concentration can lead to unconsciousness brain damage or...

Page 21: ...NTILATION Ventilate passenger area open side curtains or forward hatches to remove fumes 5448 Wave And Wake Jumping Operating recreational boats over waves and wake is a natural part of boating Howeve...

Page 22: ...contact it may penetrate under the water surface and submarine for an instant This will bring the boat to a nearly instantaneous stop and can send the occupants flying forward The boat may also steer...

Page 23: ...ection Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat A rapid reduction in speed This will cause occupants to be thrown forward or even out of...

Page 24: ...is the law Do not overload your boat Most boats are rated and certified for maximum load weight capacities refer to your boat capacity plate If in doubt contact your dealer or boat manufacturer Perfo...

Page 25: ...eration sudden stopping unexpected loss of boat control or sudden boat movement could cause a person to be injured or thrown overboard Never be under the influence of alcohol or drugs while boating it...

Page 26: ...ccidents A boating accident must be reported if 1 There is loss of life or probable loss of life 2 There is personal injury requiring medical treatment beyond first aid 3 There is damage to boats or o...

Page 27: ...requires replacement before further engine operation CAUTION Use of improper fuel can seriously damage your engine Engine damage resulting from use of improper fuel is considered misuse of the engine...

Page 28: ...components on your Mercury engine will withstand up to 10 alcohol content in the gasoline We do not know what percentage your boat s fuel system will withstand Contact your boat manufacturer for spec...

Page 29: ...s Are Not Available Premium multi viscosity 20W 50 commercial oil CG 4 CH 4 CI 4 Premium multi viscosity 15W 40 commercial oil CG 4 CH 4 CI 4 Oil Filter Should Always Be Changed With Oil IMPORTANT OIL...

Page 30: ...ICATIONS 22 TEMPERATURE OIL VISCOSITY CHART Multi viscosity Oil 20 0 20 40 60 80 100 F C SJ SL CF 2 CF 4 CG 4 CH 4 CI 4 20 30 10 20 0 30 40 10 Mercury Quicksilver 25W 40 Premium Multi Viscosity 20W 50...

Page 31: ...m 100 kPa 14 5 psi Minimum oil pressure WOT RPM HOT Minimum 375 kPa 54 5 psi Boost pressure Maximum 0 9 bar 13 05 psi 6000 RPM Engine oil temperature Maximum allowable 140 C 284 F 6000 RPM Coolant the...

Page 32: ...etting Hot 0 508 mm 0 020 in Cold 0 41 mm 0 016 in Exhaust valve lash setting Hot 0 508 mm 0 020 in Cold 0 41 mm 0 016 in Ignition timing PCM controlled Electrical system 12 Volt Negative Ground Alter...

Page 33: ...ornia Emissions Regulations An emission certification label showing emission levels and engine specifications directly related to emissions is placed on the engine at the time of manufacture EMISSION...

Page 34: ...oir sight tube Add oil if needed It is normal for oil consumption to be high during break in period After Break In Period To help extend the life of your power package Mercury Marine recommends the fo...

Page 35: ...of problems The system responds to a problem by emitting a continuous or intermittent horn and under certain circumstances reduces engine power to provide engine protection When the key switch is tur...

Page 36: ...down to 15 Oil Temperature Overheat 5 beeps 3 Sec Long Yes Yes 100 down to 15 Engine Overspeed Steady Horn Yes No Rev limit with no power loss Reverse Overspeed 3 beeps 1 5 Sec Long Yes No Rev limit...

Page 37: ...eps 1 5 Sec Long Yes No Crankshaft Sensor Problem Steady Horn Yes Yes 70 Cam Sensor 5 Beeps 3 Sec Long Yes Yes 70 MAP Sensor Error 5 Beeps 3 Sec Long Yes No RPM limit to 5150 Fuel Pressure Sensor Fail...

Page 38: ...ss and instrumentation power lead Reset by pushing the reset button Four fuses are located at the upper rear of the engine containing 5 and 15 amp fuses Four fuses are located at the upper rear of the...

Page 39: ...p Fuel Injectors G RED GRN H PPL WHT H RED WHT In an emergency if you cannot locate and correct the cause of the high current draw and you must operate the engine perform the following 1 Turn OFF or d...

Page 40: ...Switched 12V Remote Controls Console Mounted Zero Effort 1 Control the throttle by moving the longer control lever s or to increase speed push the control lever forward Detents give the movement of t...

Page 41: ...e should be adjusted by your dealer to engage forward reverse and neutral when the lever is at the appropriate detent a b c 4090 a Throttle control lever b Power trim switch c Shift control lever 3 Se...

Page 42: ...at bottom at 3 to 5 angle with water Trimming Drive Unit Up Out Can Generally increase top speed Increase clearance over submerged objects or a shallow bottom Cause the boat to accelerate and plane of...

Page 43: ...eaches the end of upward travel an internal circuit breaker opens and the pump stops Should this happen release the button and allow the trim pump motor to cool for about one minute at which time the...

Page 44: ...ner s manual Place the drive unit in full the down in position Place the control handle in neutral COLD OR WARM ENGINE EFI engines require no throttle advance to start The boat can be operated after t...

Page 45: ...hift lever with a firm quick motion forward to shift to forward gear or backward to shift to reverse After shifting the drive unit advance the throttle to the desired setting 10 To shift the drive uni...

Page 46: ...with a drain plug and or a bilge pump It is very important to check these items on a regular basis to ensure that the water level does not rise to come in contact with your power package Engine compo...

Page 47: ...e and aft Marine vegetation may accumulate when the boat is docked clogging water inlets and causing the engine to overheat This growth must be removed before operation Cavitation Cavitation occurs wh...

Page 48: ...operating RPM range normal engine operation resumes Select a propeller that allows the engine to operate in the upper half of the recommended full throttle RPM range with the boat normally loaded ref...

Page 49: ...h normally aspirated and supercharged engines Compensating for power robbing conditions Switch to a lower pitch propeller Change the gear ratio Some boat performance can be regained by dropping to a l...

Page 50: ...imum See your authorized Mercury Marine dealer for service aids DEALER RESPONSIBILITIES In general a dealer s responsibilities to the customer include predelivery inspection and preparation These incl...

Page 51: ...r example one of the most important and probably the least suspected special replacement part is the cylinder head gasket Since saltwater is highly corrosive the steel type automotive head gasket cann...

Page 52: ...or them to diagnose a problem over the telephone Your authorized Mercury Marine dealer is there to service your power package They have qualified factory trained mechanics Mercury Marine recommends th...

Page 53: ...r marine growth or debris Every 15 hours of operation VI SSM Tie bar mounting bracket nuts Tighten nuts to 102 Nm 75 lb ft Check exhaust header mounting bolts for tightness Engine oil and filter Chang...

Page 54: ...of all drive belts Inspect cooling system hoses and clamps Inspect exhaust system condition and tighten clamps Inspect electrical system for loose or damaged wires Every 50 hours of operation or once...

Page 55: ...and filter every 200 hrs Checking Fluid Levels CHECKING ENGINE OIL RESERVOIR Oil consumption is greatly dependant upon engine speed with consumption being highest at wide open throttle and decreasing...

Page 56: ...E UNIT OIL CAUTION Avoid damage to the sterndrive The input shaft housing must be filled with lubricant on driveline models IMPORTANT If more than 59 ml 2 fl oz of gear lube is required a seal may be...

Page 57: ...ill the input shaft housing b through the top fill pipe plug hole a until oil flows from the reservoir level plug hole c a b c 7428 a Fill pipe plug hole b Input shaft housing c Reservoir level pipe p...

Page 58: ...er b from the gearcase and fill until oil comes out of the top vent plug a opening a b 7429 a Drive unit vent plug b Fill Drain plug and sealing washer Tube Ref No Description Where Used Part No Torco...

Page 59: ...MAINTENANCE 51 CHECKING POWER TRIM PUMP FLUID 1 Place the drive unit in the full down in position a b c 114 7432 a Fill Vent screw b FULL mark c ADD mark...

Page 60: ...after seating to vent the pump reservoir Failure to loosen the screw could result in damage to the pump 6 Re install the fill vent screw until it seats then loosen it 1 1 2 turns to vent the pump CHE...

Page 61: ...k established when the boat was first run a b FULL c 6790 a Dipstick b FULL mark c Dipstick tube Tube Ref No Description Where Used Part No Type F or FA Transmission Fluid Transmission Obtain Locally...

Page 62: ...NG CRANKCASE OIL RESERVOIR AND FILTERS 1 Place a sufficiently sized container 19 liters 20 U S qt below the oil reservoir 2 Remove the plug from the reservoir bottom and let the oil drain a 7436 a Oil...

Page 63: ...clamp a and slide it off the filter b Place a container under the filter to catch oil c Remove the spin on oil filter by turning it counter clockwise d Coat the new filter sealing ring with new oil an...

Page 64: ...style filter element must always be returned to its original orientation correct side up to prevent the oil from flowing through it in the wrong direction a 7441 a Oberg screen style filter 7 Re asse...

Page 65: ...MAINTENANCE 57 8 Install the bottom oil reservoir plug and tighten securely a 7436 a Oil drain plug 9 Begin by filling the oil reservoir with 11 4 liters 12 U S qt of oil...

Page 66: ...drill motor 11 Add any additional oil to the reservoir to bring the oil level to approximately 25 4 mm 1 in below the bottom of the reservoir split ring 12 Install the oil pump belt and tighten the p...

Page 67: ...suitable container approximately 2 8 liter 3 qts under the transmission lower fitting 2 Remove both the upper and lower transmission to oil cooler lines and drain 3 Remove the check valve assembly fr...

Page 68: ...dipstick tube to bring the level up to the FULL mark a b FULL c 6790 a Dipstick b FULL mark c Dipstick tube Tube Ref No Description Where Used Part No Type F or FA Transmission Fluid Transmission Obta...

Page 69: ...age to the input shaft housing Do Not Overfill the input shaft housing reservoir or damage to transom components could occur 2 Fill the input shaft housing through the top pipe plug hole a until oil f...

Page 70: ...Transom input shaft reservoir and dry sump drive 92 849684 1 IMPORTANT If water drains from the gearcase or if gear lube appears milky the drive unit is leaking Have the unit checked immediately by y...

Page 71: ...SAE 25W40 motor oil Shift cable Throttle linkage and cable Lubricate cable and swivels F N R 7446 79 79 Tube Ref No Description Where Used Part No Optimal Longtime PD2 Extreme Pressure Grease Engine d...

Page 72: ...the propeller nut CAUTION Avoid propeller sterndrive damage or injury Periodically check propeller nut for tightness during boating season A minimum of 136 Nm 100 lb ft torque is required REMOVAL 1 Pl...

Page 73: ...mal Longtime PD2 Extreme Pressure Grease Propeller shaft splines 92 848767 3 Place wood block between the propeller blade and anti ventilation plate to prevent rotation and tighten the propeller nut A...

Page 74: ...WARNING Avoid possible death or serious injury Always remove the propeller before flushing the cooling system CAUTION Avoid engine damage from overheating If the engine is operated above 1500 RPM dur...

Page 75: ...s from the cooler c 2 Remove the two clamps d that retain the cooler and lift the cooler away from the engine to gain access to the end plate fasteners 3 Remove the end plates and gaskets b 4 Clean th...

Page 76: ...ng drive belts for condition and tension See your authorized Mercury Marine dealer for replacement or tension adjustments 1 Seawater Pump Alternator Drive Belt a b c d e f rmc22 a Sea pump pulley b Se...

Page 77: ...here b Idler pulley c Tensioner gauge d Power steering pump drive belt e Crankshaft pulley f Recirculating pump pulley Description N lb Seawater pump alternator belt 360 440 80 100 3 Oil Pump Belt Bel...

Page 78: ...rical current flow causes the metal that is most chemically active or anodic to erode This is known as galvanic corrosion and if not controlled it will in time cause the need for replacement of power...

Page 79: ...ased galvanic corrosion potential Replace sacrificial anodes if eroded 50 or more Mercury Marine recommends using anodes sold through Mercury Precision Parts only Some other manufacturers of aluminum...

Page 80: ...en the Mercury Marine Product anodic blocks and the paint by allowing a minimum of 40 mm 1 5 in unpainted area on the transom of the boat around these items a b 6118 a Anti fouling paint b Unpainted a...

Page 81: ...orrosion Guard to protect the finish from dulling and corrosion External power package components may also be sprayed Tube Ref No Description Where Used Part No 120 Corrosion Guard Power package 92 80...

Page 82: ...r several hours after it has been charged Sparks or flames can ignite the gas and cause an explosion which may shatter the battery and could cause blindness or other serious injury Bottom of Boat To m...

Page 83: ...4 Repair nicks and corrosion damage on the power package s exterior finish Use Quicksilver spray paints see your authorized Mercury Marine dealer Attention Required After Submersion Before recovery co...

Page 84: ...esent during the following operation Prepare the fuel system for extended storage by 1 Mixing the following in a 23 liter 6 U S gal remote outboard fuel tank 19 liter 5 U S gal premium unleaded 92 oct...

Page 85: ...il filter CAUTION Avoid damage to the sterndrive unit Always store the sterndrive unit in the full down position The universal joint bellows may develop a set if unit is stored in raised position and...

Page 86: ...ng locations 3713 a b e c d a Cylinder block port and starboard Use a stiff wire to clean out drain holes until entire system is drained b Transmission power steering cooler c Recirculating pump hose...

Page 87: ...E It may be necessary to lift or bend hoses to allow water to drain completely 2 Remove the drain plugs a from the water distribution tubes at the headers port and starboard Location may vary a 3721 a...

Page 88: ...ith 138 kPa 20 psi of air pressure maximum to remove the water from the charge air cooler 4 Reconnect all hoses and drain plugs Battery Winter Storage Follow the battery manufacturer s instructions fo...

Page 89: ...ttery Clean battery cable clamps and terminals and reconnect cables Tighten each cable clamp securely when connecting 4 Perform all checks detailed in Operation Chart Before Starting IMPORTANT Refer t...

Page 90: ...RTING WARNING Avoid fire or explosion Gasoline is extremely flammable and highly explosive Ensure key switch is OFF Do not smoke or allow a spark or open flame in area when removing or installing fuel...

Page 91: ...the engine by turning the key switch to the START position for a maximum of 15 seconds or until the engine starts and runs smoothly Do not advance the throttle until the water temperature has reached...

Page 92: ...or damaged wiring Check all electrical connections and wires especially battery cables Clean and tighten faulty connection Defective battery Test and replace if defective Defective starter Test and r...

Page 93: ...tart engine for at least five minutes Refer to Starting Procedures Faulty ignition system component Service ignition system Lanyard Stop Activated Reset Obstructed fuel filter Replace filters Stale or...

Page 94: ...nge to propeller with more pitch Manifold Air Pressure MAP sensor failure Test MAP sensor and replace if faulty Poor Performance Possible Cause Remedy Throttle not fully open Inspect throttle cable an...

Page 95: ...ugged with foreign material Clean Charge Air Cooler Seawater pump drive belt loose or in poor condition Replace or adjust belt Seawater pickups obstructed Inspect Faulty thermostat Replace Oil cooler...

Page 96: ...etc Faulty gauge or sender Test with mechanical shop gauge test sender Excessive oil temperature Faulty oil thermostat Engine mechanical oil pump excessive bearing clearance etc Repair as necessary B...

Page 97: ...rive Unit Does Not Move Possible Cause Remedy Trim pump oil level low Fill pump with oil Drive binding in gimbal ring Check for obstruction Remote Control Operates Hard Binds Has Excessive Free Play o...

Page 98: ...nd check for leaks Drive belt loose or damaged Replace and or adjust Insufficient lubrication on steering system components Lubricate Loose or missing steering fasteners or parts Check all parts and f...

Page 99: ...accessories for you When inquiring on parts and accessories the dealer requires the model and serial number to order the correct parts Service Assistance Satisfaction with your Sterndrive or Inboard p...

Page 100: ...illwater OK 74075 405 743 6566 405 743 6570 United States Mercury Racing Telephone Fax Mercury Racing N7480 County Rd UU Fond du Lac WI 54935 9585 920 924 2088 920 924 2096 Canada Telephone Fax Mercur...

Page 101: ...Mexico Central America South America Caribbean Telephone Fax Mercury Marine 11650 Interchange Circle North Miramar FL 33025 U S A 954 744 3513 954 744 3535 Japan Telephone Fax Mercury Marine Japan 283...

Page 102: ...contact your nearest dealer or contact MERCURY MARINE Telephone Fax Mail 920 929 5110 920 929 4894 Mercury Marine P O Box 1939 Fond du Lac WI 54936 1939 Outside The United States and Canada Before ord...

Page 103: ...MAINTENANCE LOG 95 Maintenance Log Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hours...

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