REMOVAL AND INSTALLATION - 2A -7
90-816462 2-695
!
CAUTION
When lowering engine into position DO NOT set
engine on shift cable. Shift cable outer casing can
be crushed causing difficult or improper shifting.
6. Set engine down on stringers and relieve hoist
tension. Disconnect sling from engine lifting eyes
and switch sling to center lifting eye.
50636
a
a - Center Lifting Eye
IMPORTANT: The modified 91-57797A3 tool or the
new tool 91-805475A1 will align all current Alpha
One as well as all older engines that used the old-
er 91-57797A3.
!
CAUTION
To avoid damage to gimbal bearing, engine cou-
pler, or alignment tool:
•
DO NOT attempt to force alignment tool!
•
DO NOT raise or lower engine with alignment
tool inserted (or partially inserted) in gimbal
bearing or engine coupler.
7. Align engine as follows:
a. Attempt to insert solid end of Quicksilver
Alignment Tool through gimbal bearing and
into engine coupler splines. If it will not insert
easily proceed to following.
b. While observing the above precautions,
CAREFULLY raise and lower front of engine
with hoist, as required, until tool will SLIDE
FREELY all the way in and out of engine cou-
pler splines.
70013
b
a
a - Alignment Tool (Use Only Quicksilver Alignment Tool
91-805475A1, or Properly Modified 91-57797A3)
b - Insert This End of Alignment Tool through Gimbal Housing
Assembly
72585
b
c
a
a - Alignment Tool
b - Gimbal Bearing
c - Engine Coupler
IMPORTANT: Turn both front engine mount ad-
justment nuts an equal amount in direction re-
quired to align engine.
c. Adjust front engine mounts until they rest on
boat stringers.
d. Relieve hoist tension entirely and fasten both
front mounts to boat stringer using appropri-
ate hardware (lag bolts or thru-bolts, etc).
e. Recheck alignment with alignment tool. Tool
must enter coupler splines freely. If not, read-
just front mounts.
Summary of Contents for 13
Page 1: ...13 Printed in U S A 90 816462 2 695 1995 Brunswick Corporation GM 4 Cylinder MARINE ENGINES ...
Page 2: ...90 816462 2 695 0 ...
Page 7: ...1 A IMPORTANT INFORMATION GENERAL INFORMATION 72000 ...
Page 15: ...1 B 50617 IMPORTANT INFORMATION MAINTENANCE ...
Page 36: ...1 C IMPORTANT INFORMATION TROUBLESHOOTING ...
Page 74: ...2 A 50633 REMOVAL AND INSTALLATION 4 CYL ALPHA ONE DRIVE ...
Page 88: ...3 A 26790 ENGINE 181 CID 3 0L 4 CYLINDER GM ENGINE ...
Page 137: ...4 A 72079 ELECTRICAL SYSTEMS STARTING SYSTEM ...
Page 170: ...4 B 71855 ELECTRICAL SYSTEMS IGNITION SYSTEM ...
Page 197: ...ELECTRICAL SYSTEMS CHARGING SYSTEM 4 C 72078 ...
Page 237: ...4 D 72747 ELECTRICAL SYSTEMS INSTRUMENTATION ...
Page 250: ...4 E 72938 ELECTRICAL SYSTEMS WIRING DIAGRAMS ...
Page 264: ...5 A FUEL SYSTEM FUEL PUMP ...
Page 271: ...5 B 72681 FUEL SYSTEM MERCARB 2 BARREL CARBURETOR ...
Page 300: ...6 A 50628 COOLING SYSTEM SEAWATER COOLED MODELS ...
Page 309: ...6 B 73665 COOLING SYSTEM CLOSED COOLING MODELS ...
Page 325: ...C 6 EXHAUST SYSTEM MANIFOLD ...
Page 331: ...7 A 71317 POWER STEERING PUMP ...