Mercia Garden Products 0628LOG177-V4 General Instructions Manual Download Page 2

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P 2

Before assembly  

please make sure you have a 

suitable base ready to erect your 

building 

 

MADE IN GREAT BRITAIN

Short Window Pack*

QTY 3

Double Door Pack*

0628LOG177-V4

Overall Dimensions:

Width = 4482mm 

Depth = 3723mm 

Height = 2923mm

Base Dimensions: 

Width = 3255mm 

Depth = 3899mm 

Please retain product label and instructions for future reference

             

Starter Board - 28x66x2191mm QTY 1

LB28RT66-H-2191 (1x45 deg cut top, 1x45 deg cut bottom)

Log Board - 28x120x311mm QTY 18

LB28-BGL-311 (1x45 deg cut left)

Log Board - 28x120x311mm QTY 17

LB28-BGR-311 (1x45 deg cut right)

Log Board - 28x60x311mm QTY 1

LB28-HL-311 (1x45 deg cut left, 60mm height board)

Log Board - 28x70x311mm QTY 1

LB28-HR-311 (1x45 deg cut left bottom notch, 70mm height board)

Log Board - 28x120x2191mm QTY 1

LB28-J-2191 (1x45 deg cut left, 1x45 deg cut right top notch)

Log Board - 28x120x2191mm QTY 1

LB28-JD-2191 (1x45 deg cut left, 1x45 deg cut right top notch, door notch)

Log Board - 28x66x1625mm QTY 1

LB28RT66-AG-1625 (1x45 deg cut left)

Log Board - 28x120x1625mm QTY 6

LB28-AG-1625 (1x45 deg cut right)

Log Board - 28x120x1625mm QTY 1

LB28-J-1625 (1x45 deg cut right 50mm bottom notch)

Log Board - 28x120x1625mm QTY 1

LB28-JD-1625 (1x45 deg cut right 50mm bottom notch, window notch)

Log Board - 28x120x3625mm QTY 1

LB28-JD-3625 (1x45 deg cut left, window notch)

Log Board - 28x120x3625mm QTY 6

LB28-AG-3625 (1x45 deg cut left)

Log Board - 28x64x3625mm QTY 1

LB28-H-3625 (66mm high board, 1x45 deg deep cut left bottom)

Log Board - 28x64x5000mm QTY 1

LB28-H-5000 (66mm high board)

Log Board - 28x66x3000mm QTY 1

LB28RT66-A-3000

Log Board - 28x120x3000mm QTY 20

LB28-A-3000

Log Board - 28x120x439mm QTY 24

LB28-B-439

*All components for the Windows and Doors are 

shown in the Windows and Doors instruction packs.

Log Board - 28x120x5000mm QTY 20

LB28-A-5000

Log Board - 28x120x1254mm QTY 12

LB28-C-1254

Log Board - 28x120x439mm QTY 12

LB28-BGL-439 (1x45 deg cut left)

Log Board - 28x120x439mm QTY 12

LB28-BGR-439

Roof Truss - 40x70x1604mm QTY 8

AI-0628LOG177RTA-V4

Finisher Board - 28x80x1945mm QTY 1

LB28RG80-CGLR-1945 (2x45 deg cut, 1340mm finished)

Finisher Board - 28x80x1353mm QTY 3

LB28RG80-CGL-1353 (2x74 deg cut left, 1125mm finished)

Finisher Board - 28x80x1353mm QTY 3

LB28RG80-CGR-1353 (2x74 deg cut right, 1125mm finished)

Finisher Board - 28x80x625mm QTY 6

LB28RG80-C-625 (1x45 deg cut right, 595mm finished)

Summary of Contents for 0628LOG177-V4

Page 1: ...m sunshine and sheltered as much as possible during rain or snow BUILDING A BASE When thinking about where the building and base are going to be constructed Ensure that there will be access 60cm to all sides for maintenance work and annual treatment Ensure the base is level and is built on firm ground to prevent distortion Refer to diagrams for the base dimensions The base should be slightly small...

Page 2: ...AG 1625 1x45 deg cut right Log Board 28x120x1625mm QTY 1 LB28 J 1625 1x45 deg cut right 50mm bottom notch Log Board 28x120x1625mm QTY 1 LB28 JD 1625 1x45 deg cut right 50mm bottom notch window notch Log Board 28x120x3625mm QTY 1 LB28 JD 3625 1x45 deg cut left window notch Log Board 28x120x3625mm QTY 6 LB28 AG 3625 1x45 deg cut left Log Board 28x64x3625mm QTY 1 LB28 H 3625 66mm high board 1x45 deg ...

Page 3: ...4444 3355 PT Angled Bearer 44x44x3639mm QTY 1 F4444 3639 PT Angled Bearer 44x44x3949mm QTY 1 F4444 3949 PT Angled Bearer 44x44x4569mm QTY 1 F4444 4569 PT Angled Bearer 44x44x4259mm QTY 1 F4444 4259 PT Angled Storm Brace 27x44x2000mm QTY 8 F2744 2000 45 46 Closure Trim 16x28x2400mm approx length QTY 14 S1628 2400 Felt Roof Truss 40x70x1604mm QTY 1 AI 0628LOG177RTB V4 Roof Truss 40x70x2222mm QTY 3 A...

Page 4: ...Roof Board Pack A QTY 2 AI 0644LOG177 V4RBPA MB16 P 2035 QTY 1 MB16 P 2143 QTY 1 MB16 P 2252 QTY 1 MB16 P 2361 QTY 1 MB16 P 2469 QTY 1 MB16 P 2578 QTY 1 MB16 P 2686 QTY 1 MB16 P 2795 QTY 1 MB16 P 2903 QTY 1 MB16 P 3012 QTY 1 MB16 P 3121 QTY 1 MB16 P 3229 QTY 1 MB16 P 3338 QTY 1 MB16 P 3446 QTY 1 MB16 P 3555QTY 1 Roof Board Pack B QTY 1 AI 0644LOG177 V4RBPB MB16 P 92 QTY 1 MB16 P 303 QTY 1 MB16 P 5...

Page 5: ...mm screws ensuring the frame is flush 10x70mm Screws Pre drill hole 70mm screw Step 2 Parts needed No 32 QTY 4 No 35 QTY 1 No 36 QTY 1 No 37 QTY 1 No 38 QTY 1 Arrange the remaining framing No 32 35 36 37 38 as shown in the illustration Ensure there is an equal amount of space between each frame Secure each of the frames in place using 2x70mm screws for each side of the bearer ensur ing the framing...

Page 6: ...s 70mm screw Step 4 See Pre Assembly Parts needed No 6 QTY 1 Make the assembly level by adding another board No 6 as shown in the diagram Fix using 1x70mm screw Ensure to stagger the screws so as not to collide with the previous screw 1x70mm Screws Pre drill hole 70mm screw 11 3 21 6 3 IMPORTANT Pre drill before fixing screws a b a b Step 5 See Pre Assembly Parts needed No 4 QTY 6 No 5 QTY 6 No 12...

Page 7: ...losed the door frame Step 6 See Pre Assembly Parts needed No 4 QTY 6 No 5 QTY 6 No 10 QTY 6 No 20 QTY 6 No 21 QTY 6 No 22 QTY 6 No 23 QTY 12 No 24 QTY 6 Following the same method outlined in Pre Assembly lay the next 6 boards No s 4 5 10 20 21 22 23 24 onto the assembly to create your second level Ensure that the boards are level and flush with each other as you lay each one Doors can be hung once...

Page 8: ...lay each one Step 10 See Pre Assembly Parts needed No 7 QTY 1 Make the assembly level by adding another right hand board No 7 as shown in the diagram Ensure to stagger the screws so as not to collide with the previous screw 7 20 18 Step 12 See Pre Assembly Parts needed No 8 QTY 1 No 13 QTY 1 No 17 QTY 1 No 18 QTY 1 No 20 QTY 2 Following the same method outlined in Pre Assembly lay the final boards...

Page 9: ...e see the diagram Do not fix roof assembly to the building at this point 16x90mm Screws Pre drill hole 90mm screw 29 Step 14 Parts needed No 29 QTY 1 No 31 QTY 2 Attach the longer Truss No 31 to the back corners of the building to the assembly using 1x90mm screws per truss Screw down through the truss at an angle into the main support Do the same with the centre back truss No 29 Do not fix roof as...

Page 10: ...ll of the building Do not fix roof assembly to the building at this point 2x90mm Screws Pre drill hole 90mm screw Step 17 You can now fix the assembled roof truss to the building making sure the attached blocks sit inside the assembly Some adjustment may be required to ensure the roof structure rests correctly Once in position fix to the building using 1x120mm screw per purlin as shown in the diag...

Page 11: ...u are happy with the fit of the roof boards fix the second board of this layer into place as shown in the diagram Use 2x40mm screws per board ensur ing to fix through the roof board into the truss below 18x40mm Screws Step 19 Parts needed No 51 QTY 6 No 52 QTY 3 No 53 QTY 12 Start arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof b...

Page 12: ...he first and third boards of this layer into place as shown in the diagram Use 2x40mm screws per board ensuring to fix through the roof board into the truss below 34x40mm Screws Step 21 Parts needed No 51 QTY 6 No 52 QTY 2 No 53 QTY 12 Continue arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof boards one by one HINT keep the roof b...

Page 13: ...x40mm Screws 40mm screw Pre drill hole This is for illustrative purposes only and may differ from your floor 50 Pre drill hole 40mm screw Step 22 Parts needed No 51 QTY 8 No 52 QTY 3 No 53 QTY 16 Continue arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof boards one by one HINT keep the roof board packs seperate so as not to mix up ...

Page 14: ...roof as shown in the illustration Once in position fix each trim into place by pre drilling a pilot hole and using 6x30mm screws per trim equally spacing them along the face of the board 42x30mm Screws 45 45 30mm screw Pre drill hole Cut to fit Step 25 Parts needed No 45 QTY 7 Once the floor has been laid arrange the closure trim No 45 around the outside edge of floor internally measure and cut do...

Page 15: ...lt tacks spaced out at approximately 100mm intervals Ensure there is 50mm of overhanging felt around the base of the roof 600x Felt Tacks HANDLE WITH CARE 1 2 3 4 Felt tacks 1 3 2 4 5 6 7 8 9 10 Felt Instructions 1 2 5215mm L x 1000mm W 3751mm L x 1000mm W 3 4 3655mm L x 1000mm W 2191mm L x 1000mm W 5 6 3220mm L x 1000mm W 1756mm L x 884mm W 7 8 1660mm L x 1000mm W 928mm L x 984mm W 9 10 2320mm L ...

Page 16: ...r log boards Once in place mark the excess fascia with a pencil and then trim the fascias to follow the shape of building as shown in the illustration 24x40mm Screws Pre drill hole 40mm screw 43 43 Step 29 Parts needed No 44 QTY 8 Arrange the storm braces No 44 around the building internally Place 2x storm braces per side fixing into place using 2x 70mm bolts per brace making sure the washer nut a...

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