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Mendota FV41-ARCH, Installation Instructions Manual

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Mendota FV41-ARCH Installation Instructions Manual Download Page 5

85-03-00944 

5 | 

P a g e

 

 

LIGHTING CHECK OFF LIST ............................................................................................................ 38

 

FV-41 ARCH DOOR OPERATION ..................................................................................................... 39

 

GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT .......................................................... 40

 

BLOWER SYSTEM INFORMATION .................................................................................................. 41

 

FLAME APPEARANCE ADJUSTMENT ............................................................................................ 42

 

TROUBLE SHOOTING & MAINTENANCE INFORMATION ............................................................. 43

 

MAINTENANCE ................................................................................................................................. 44

 

NATURAL TO LP GAS CONVERSION ............................................................................................. 45

 

LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS ...................................................... 48

 

LP GAS PRESSURE REQUIREMENTS ............................................................................................ 49

 

CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS ...................................... 50

 

FV-41 ARCH VALVE ASSEMBLY REPLACEMENT PARTS ............................................................ 51

 

FV-41 ARCH GAS IGNITION SYSTEM WIRING DIAGRAM ............................................................. 52

 

REMOTE CONTROL TRANSMITTER FUNCTIONS ......................................................................... 53

 

REMOTE TRANSMITTER OPERATING INSTRUCTIONS ................................................................ 54

 

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS ........................................................................... 56

 

INITIALIZING THE REMOTE CONTROL SYSTEM ........................................................................... 56

 

IPI/STANDING PILOT SYSTEM INFORMATION .............................................................................. 57

 

FV-41 ARCH LOG SET INSTALLATION INSTRUCTIONS ............................................................... 58

 

SAFETY BARRIER ............................................................................................................................ 67

 

LISTING LABEL INFORMATION ....................................................................................................... 68

 

MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ................................ 69

 

MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY ............................................... 71

 

Summary of Contents for FV41-ARCH

Page 1: ...stallation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immediately call a qualified se...

Page 2: ...t appareil doit tre utilis uniquement avec les types de gas indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gas sauf si un kitde conversion certifi est install SAFETY AND WARNING I...

Page 3: ...e agency INSPECT the external vent cap on regular basis to make sure that no debris is interfering with the airflow The flow of combustion and ventilation air not to be obstructed DO NOT abuse the gla...

Page 4: ...CLEARANCES 16 FRAMING DEPTH FINISHING GUIDES 17 FINISHING MATERIALS INSTALLATION 18 HEARTH PROTECTION PAD REQUIREMENTS 19 BACKUP DC POWER INLET PORT INSTALLATION 20 GAS SUPPLY REQUIREMENTS 21 GAS PRE...

Page 5: ...ING FOR NORMAL BURNER S IGNITION CHARACTERISTICS 50 FV 41 ARCH VALVE ASSEMBLY REPLACEMENT PARTS 51 FV 41 ARCH GAS IGNITION SYSTEM WIRING DIAGRAM 52 REMOTE CONTROL TRANSMITTER FUNCTIONS 53 REMOTE TRANS...

Page 6: ...NOT BE PLACED on or near the appliance Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should b...

Page 7: ...State Building Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min imum height of eight 8 feet above grade directly in line with the ex...

Page 8: ...t least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com par...

Page 9: ...COMBUSTIBLES 2in 51mm UNIT TO ENCLOSURE BACK WALL 1 2in 13mm VENT PIPE SIDES TO COMBUSTIBLES 1in 25mm UNIT BOTTOM TO ENCLOSURE CEILING 53 1 2 in 136 cm VENT PIPE BOTTOM TO COMBUSTIBLES 1in 25mm UNIT B...

Page 10: ...nd Mendota approved vent systems and vent caps A non combustible hearth protector with a total insulation rating of R 1 is required when installing this fireplace directly on the floor and must extend...

Page 11: ...FRONT BURNER AIR SHUTTER CONTROL EXAUST DAMPER ADJUSTMENT FRAMING ATTACH BRACKETS GAS SUPPLY INLET 1 2 M NMP 110 VAC INLET LIFTING HANDLE HEAT TRANSFER DUCTS CONNECTION PORTS 5 X 8 COAXIAL VENT STARTE...

Page 12: ...red SEE HEARTH PROTECTION PAD R RATING PAGE 12 11 2 HEARTH PAD HEIGHT MIN R 1 RATING IS REQUIRED 45 MIN OPENING WIDTH 51 1 2 MIN UNIT BASE TO 8 MANTEL 8 MANTEL DEPTH AT HEIGHTS SHOWN 72 MIN TO ROOM CE...

Page 13: ...metal or wood surfaces extending full width and depth of this fireplace An R 1 Rated Hearth Protection Pad 1 1 2 Thick Maximum is required unless this fireplace is elevated For every 1 this fireplace...

Page 14: ...his fireplace and its vent system Vertical vents that run on the outside of a building may be but are not required to be installed inside a chase Construction of the chase may vary with the type of bu...

Page 15: ...85 03 00944 15 P a g e CLEARANCES TO COMBUSTIBLES FROM APPLIANCE SURFACES Clearances to Combustibles 0 CLEARANCE FROM TOP STANDOFFS 1 2 CLEARANCE FROM BACK 1 2 CLEARANCE FROM SIDES...

Page 16: ...hart at right shows the Distance from Fireplace Face the combustible mantel may pro trude outward at a Distance up From Floor Level of this Fireplace If you prefer to take measurements from the Top of...

Page 17: ...ets Decorative Front Finishing Guides NO FRONT If the Fireplace is installed without a Decorative Front The Fireplace should be finished to the Finishing Guides that come on the Fireplace TRADITIONS F...

Page 18: ...o the 1 1 2 thickness is towards the control module box Install 1 2 thick drywall on framing members so that its outer surface is flush with the front face of this fireplace Attach Marble or Granite s...

Page 19: ...he room All hearth pads must be non combustible metal brick stone or mineral fiberboard Do not use any combustible material to pro tect the floor in front of this fireplace For the FV 41 the hearth pr...

Page 20: ...tch the mounting height of this single gang box with the height of other AC outlets that are installed in the same room as this appliance WARNING DO NOT STAPLE the 6 DC Power Inlet Harness to the wall...

Page 21: ...less than 1 2 PSIG 3 5 kPa A proper gas line diameter must be selected to run from the supply regulator to the Fireplace Refer to the following table for proper gas pipe diameters Strictly adhere to t...

Page 22: ...s capacity is not sufficient to add the Gas Fireplace an additional inches to inches regulator must be installed for the Fireplace EXCEPTION Some codes allow 2 PSI 1 4KPA supplies to enter the reside...

Page 23: ...ading after the 30 minutes of burn time Write the reading here Final Gas Meter Reading _______________ Calculate the following FINAL GAS METER READING INITIAL GAS METER READING Subtract Initial Gas Me...

Page 24: ...for co axial vent 2 Check to make certain all venting requirements and locations are being followed 3 This Fireplace is designed for installation into rough framing NOTE FRAMING MATERIAL ABOVE FIREPLA...

Page 25: ...ect Vent Fireplace it is critical that all brands of vent pipe sections are sealed tightly and leak proof This means that all pipe sections must be carefully rotated into the fully twist locked positi...

Page 26: ...earance to ventilated soffit located above the terminal from the center line of the terminal 24 60 cm min K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum E Clearance to unventilated...

Page 27: ...N 1 6 or 7 PIPE DuraVent 6 Amerivent 7 9 12 2 12 VENT STACK 3 24 VENT STACK 4 36 VENT STACK 5 48 VENT STACK 6 90 GALVANIZED ELBOW 45 GALVANIZED ELBOW 7 ADJUSTABLE WALL THIMBLE 8 ATTIC INSULATION SHIEL...

Page 28: ...aximum Vent System length allowed is 65 feet 4 In Zone A 20 feet maximum horizontal run allowed with a 4 feet starter section If the starter vertical section is less than 4 feet use the chart and redu...

Page 29: ...ONE A For vent systems that provide a starting vertical section less than 4 feet the following rules apply a You must use the Master Flue Venting Requirements Chart See Zone A below the 4 vertical run...

Page 30: ...S VERTICAL TERMINATION VERTICAL RISE DUAL 90 ELBOWS HORIZONTAL TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS HORIZONTAL TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS VERTICAL TERMINATION THREE HORIZONTAL DI...

Page 31: ...l 3 Cut and frame a 10 3 4 wide x 10 3 4 high opening in the wall The hole must be positioned so the vent system will run level or have a rise per foot of run AND be perpendicular to the wall The heig...

Page 32: ...85 03 00944 32 P a g e 45 1 2 42 1 2 46...

Page 33: ...ugh any ceilings and will penetrate the outside wall Since vent pipe sections overlap we suggest pre assembling and measuring the total vent pipe run so you can more accurately locate the point where...

Page 34: ...85 03 00944 34 P a g e...

Page 35: ...pipe joints DuraVent only are sealed and are leak proof Maintain 1 airspace clearances to combustibles 2 above horizontal runs Cut a 10 x 10 opening in the roof centered in the small drilled hole pla...

Page 36: ...85 03 00944 36 P a g e FEET MAXIMUM...

Page 37: ...00 elbows The use of Four 900 elbows must meet some minimum prerequisites Prerequisite 1 The vent system must terminate vertically using a vertical vent cap Prerequisite 2 There must be a minimum 12 i...

Page 38: ...on Check Off List see above must be completed Check for gas leaks and gas pressures prior to installing facing materials Install fresh batteries in remote transmitter Follow Initializing the System fo...

Page 39: ...rom unit 4 Door is now free from unit TO REPLACE DOOR 1 Line up the three bottom tabs in glass frame bottom with slots in glass clips on firebox bottom Insert tabs into slots and center tabs in slots...

Page 40: ...vidual components are available through Johnson Gas Appliance Company Con tact your dealer for more detailed ordering information GLASS FRAME ASSEMBLY HA 78 00103 REPLACEMENT PARTS LIST ITEM PART NUMB...

Page 41: ...o operate with the blowers turned OFF or ON Turning the blower on increases the overall efficiency of this fireplace and aids in distributing and circulating heat to the room this fireplace is install...

Page 42: ...ice Person IMPORTANT Try each new shutter setting for approx 1 2 hour before making additional changes NOTE Changes in front burner flame can be made by re arranging the coals as well Densely packed c...

Page 43: ...ally Exterior glass surface may be cleaned with cleaner as desired To clean interior surface of glass use soap and water CAUTION Do not use oven cleaner to clean glass Clean the glass only when it has...

Page 44: ...GE 34 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of blockage E...

Page 45: ...ap Orifices drill 54 and Conversion Decal This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requireme...

Page 46: ...uctions to access the gas valve 1 Using a Hex Driver remove 4 screws that secure the Log Grate in place Remove Grate from Firebox 2 Remove the Floor Brick Panels by lifting them out of the firebox 3 C...

Page 47: ...ulator you re moved in Step 2 above The LP Pressure Regulator can only be mounted in one position Secure the LP Pressure Regulator in place Tighten down 5 Remove both Rear and Front Burners Locate and...

Page 48: ...URE REGULATOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in prop...

Page 49: ...h soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed are checked for le...

Page 50: ...h altitude also attach the High Altitude Deration Label supplied in the Owner s Manual Packet to this same surface Prior to attaching the labels fill in all the information that is requested in these...

Page 51: ...050 SIT Pilot Assembly 4 2 65 14 00042 ORIFICE 42 22 197 BTU NAT 5 1 05 02 00344 885 PROFLAME SIT VALVE 6 1 05 02 00351 Solenoid 885 PROFLAME SPLIT FLOW VALVE 7 1 60 01 00018 NIPPLE 3 8 NPT X 1 5 LONG...

Page 52: ...res prior to disconnection when servicing controls Wiring errors can cause improper and danger ous operation and Verify proper operation after servicing Attention Au moment de l entretien des commande...

Page 53: ...ature Press the UP button until the desired temperature is displayed in the SET POINT TEMPERATURE window The fan will turn on 5 minutes after fireplace startup and will turn off 12 1 2 minutes after t...

Page 54: ...lso extinguish If in Standing Pilot Mode the pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates...

Page 55: ...eries used the number of ignitions of the appliance the number of changes to the room thermostat set point etc When the Transmitter bat teries are low a Battery Icon will appear on the LCD display of...

Page 56: ...ce un til the pilot flame lights and the pilot is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN...

Page 57: ...in the CPI Standing Pilot mode to allow the pilot light to remain on indef initely by setting the Remote Transmitter to CPI mode If the remote transmitter is set to the IPI Intermittent Pilot mode the...

Page 58: ...e FV 41 ARCH LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CARE FV 41 ARCH LOG SET PARTS IDE...

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Page 66: ...85 03 00944 66 P a g e PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED...

Page 67: ...amaged or removed Safety Barrier If the Safety Barrier is damaged contact your Mendota dealer to get a re placement Educate others on the dangers of touching the fireplace Never let children close to...

Page 68: ...ce can be found on the rating plate which is located inside the right side controls access door When contacting your dealer for any cleaning service or warranty service always provide the Model Number...

Page 69: ...rizontal and vent runs 1000 sealant must be used on inner joints at adjustable pipe sections CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES VENT LOCATIONS Per Manual INSTALL PROPER SIZE GAS LINES CHECK F...

Page 70: ...85 03 00944 70 P a g e TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 71: ...urchases that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of parts c...

Page 72: ...85 03 00944 72 P a g e Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Mendota Hearth Division WEBPAGE www johnsongas com or www mendotahearth com...

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