Meler MACRO 200 Instruction Manual Download

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FOCKE MELER GLUING SOLUTIONS

9-6

SPARE PARTS LIST

E. ELECTRICAL CABINET

Nº

Ref.

Description

150111280

M50x1.5 cable gland

10140040

PG 13.5 cable gland

150113660

Control board

150117100

Pumping control card

150113680

Power board micron 6 outlets

150113670

Power board micron 2 outlets

150024710

Sensor board Pt100/Ni120

150028150

Control to power board ribbon cable assembly

150024740

Control to sensor board cable assembly

150091610

2-contact 24V DC relay

150091370

Motor inverter G110 0.55kW to geared motor up to 0.375kW

150091580

Motor inverter G110 1.1kW to geared motor up to 0,75kW

150091590

Motor inverter G110 1.5kW to geared motor 1.1kW

150126410

Motor inverter V20 0.55kW to geared motor up to 0.375kW

150127100

Motor inverter V20 1.1kW to geared motor up to 0,75kW

150127140

Motor inverter V20 1.5kW to geared motor 1.1kW

150091600

DC power supply 24V 2,2A

150028160

Solid state relay 30A

150024090

Circuit-breaker, 10A 1-pole

150118400

Circuit-breaker, 100A 4-pole

150118410

Circuit-breaker, 80A 3-pole

150021010

Circuit-breaker, 16A 2-pole

150118420

Main switch 125A 4-pole

18.1

150118150

Main switch handle

150118430

Circuit-breaker, 125A 4-pole 24V DC

150112570

Fuse 16A 10x38 ultra fast

150112410

Fuse 6.3A 5x20 ultra fast

150112560

Fuse 6.3A 6x32 ultra fast

16010003

8 pin female connector (base housing)

150020720

12 pin female connector (base housing)

150118440

Temperature control

Summary of Contents for MACRO 200

Page 1: ...ADHESIVE MELTER MACRO 200 INSTRUCTIONS MANUAL MA 5068 ENG 221220 GLUING SOLUTIONS ...

Page 2: ... without the express authorization of its owner is strictly prohibited The specifications and information contained in this manual may be modified without prior notice The official language of this manual is only the English language The remaining versions of the manual in other languages are mere translations without any official value or efficacy In case of discrepancies or contradictions betwee...

Page 3: ... 1 2 Pneumatic components 1 2 Thermal components 1 3 Materials 1 3 Noise emission declaration 1 3 Intended use 1 4 Limited use 1 4 2 INTRODUCTION 2 1 Description 2 1 Intended use 2 1 Limited use 2 2 Modes of operation 2 2 Hot melt melter identification 2 3 Main components 2 4 Control card components 2 6 Pumping control card components 2 7 Optional equipment 2 8 3 INSTALLATION 3 1 Introduction 3 1 ...

Page 4: ...5 Programming working temperatures 3 5 Selecting the overheating value 3 6 Keeping a component on display 3 7 External I O connections 3 7 Temperature ok 3 8 External Standby 3 8 Low level optional 3 9 Output inhibitor 3 9 Starting up the motor ok ext 3 10 Motor speed set point reference ref ext 3 10 Failures output in pump control card 3 11 4 MELTER OPERATION 4 1 General information 4 1 Filling t...

Page 5: ... 12 Special function buttons 4 12 Pumping control 4 13 Starting up the pump control card 4 13 Pumping safety measures 4 14 Password security 4 15 LED indicators 4 15 Modes of operation 4 16 Mode of operation with internal pumping control and internal speed control 4 16 Mode of operation with internal pumping control and external speed control 4 17 Mode of operation with external pumping control an...

Page 6: ...Filter maintenance 5 2 Pump filter 5 2 Tank filter 5 3 Cleaning the tank 5 4 Changing adhesive type 5 4 Cleaning burnt adhesive 5 4 Emptying the tank 5 5 Pump maintenance 5 6 Inspecting for leaks 5 6 Motor gear maintenance 5 6 Cleaning the motor fan 5 6 Checking the lubricant 5 6 Recommended lubricants 5 7 Thermostats maintenance 5 7 6 TECHNICAL CHARACTERISTICS 6 1 General 6 1 Dimensions 6 2 Acces...

Page 7: ... DISTRIBUTOR ASSEMBLY 9 3 C FILTER AND PRESSURE VALVE ASSEMBLY 9 4 D GEARED MOTOR PUMP ASSEMBLY 9 5 E ELECTRICAL CABINET 9 6 A PROFIBUS CONNECTION A 1 Profibus electrical connection A 1 Configuration table A 2 Memory table A 3 Memory table description A 5 Byte Configuration Read A 5 Byte Configuration Read Write A 5 Byte Operative elements A 6 Byte Overtemperature alarms A 6 Byte Broken sensor ala...

Page 8: ...FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank ...

Page 9: ...perform maintenance on it Also provide necessary safety material appropriate clothing footwear gloves and safety glasses In all cases observe local regulations regarding risk prevention and safety Symbols The symbols used on both the melter applicator equipment and in this manual always represent the type of risk we are exposed to Failure to abide by a warning signal may result in personal injury ...

Page 10: ...voltage Periodically inspect the cables to check for crushing wear and tear as well as to prevent tripping and falls as a result of their placement Although the system meets EMC requirements it is inadvisable to use devices that transmit high levels of radiation i e mobile phones or soldering equipment in their vecinity Hydraulic components As this is a pressurized system precautions related to th...

Page 11: ...eler systems are designed for use with hot melt adhesives They should not be used with any other type of material and especially not with solvents which may cause personal injury or damage to internal system components Some units are specifically designed to use polyurethane reactive PUR hot melt adhesives Using PUR on a unit that is not prepared for that purpose may cause severe damage to the uni...

Page 12: ...bels accompanying the equipment using adequate means of protection during each mode of operation Limited use The equipment should never be used under the following conditions Use with reactive polyurethane or any other material that might cause safety or health risks when heated Use of equipment in environments where cleaning is necessary using water jets Use of equipment to heat or melt food prod...

Page 13: ...s designed for use with Meler hoses and applicators in hot melt adhesive applications Their different variations line coating or swirl spray cover a wide range of applications being very versatile in all markets where they are used Intended use The hot melt melters Macro 200 are designed to be used in the following conditions Hot melt adhesive fusion and pumping at temperatures up to 200 C Use of ...

Page 14: ...es Work mode_The hot melt melter keeps materials hot at the pre selected temperature indicated on the display The pump is kept activated waiting for the consumption command when one or more applicators are activated Internal control of pumping and speed _Switches in the position ok int and ref int In this mode of operation the user has full control of pumping and the set speed of the pump rotation...

Page 15: ...p mode_The hot melt melter remains off without heating the materials and with the pump deactivated The electrical and pneumatic supply remains activated between the network and the system however Hot melt melter identification When placing orders for replacement parts or requesting help from our service center you should know the model and reference number of your hot melt melter ...

Page 16: ...FOCKE MELER GLUING SOLUTIONS 2 4 INTRODUCTION Main components 10 10 12 8 14 13 11 15 1 2 3 7 6 9 4 5 5 ...

Page 17: ... 8 Hose output distributor up to 2 hydraulic connections per motor single pump or 4 per motor double pump assembly Right side or rear placed 9 Hose applicator electrical connections Right side or rear placed 10 By pass valve pressure regulator with pressure gauge optional system 11 Mechanical by pass valve pressure control 12 Pneumatic by pass valve pressure control optional system 13 Pump filter ...

Page 18: ...rd components 1 Tank indicator LED 2 Applicator indicator LED 3 Temperature set point 4 Real temperature 5 ON OFF switch 6 Standby function 7 Temperature OK LED 8 Time scheduling 9 Left right button channel selection 10 Up down button temperature modification 11 Hose indicator LED ...

Page 19: ... Pumping permission LED 5 Up down arrow keys for selecting values 6 Left right arrow keys for selecting options 7 Speed ramp steps display screen 8 Speed ramp value selection LEDs voltage speed 9 Voltage pump speed errors display screen 10 Pumping control internal external selection 11 Pumping speed internal external selection 12 Voltage value display of the external signal of the speed control ...

Page 20: ...equipment In order to provide the melting equipment with more functions the following optional elements may be added Pneumatic by pass valve pressure control system Light tower system Low melted adhesive level detection system Automatic tank filling system ...

Page 21: ...elf according to the location and connections in each particular installation Anchoring screws for the melter equipment Power cord and plug for electrical power Pneumatic pipe and connection to the compressed air system Multicore cable for external electrical control Optionally a gas ventilation system Installation requirements Before installing Macro 200 melter equipment we must make sure that th...

Page 22: ...cording to melter and output configuration are included in the table in the section Electrical power connection Compressed air As an option a pneumatically activated by pass valve or an air drying system may be installed If these are added to the system a dry unlubricated compressed air network must be available with a maximum pressure of 6 bar The by pass valve consumes next to no air given that ...

Page 23: ...ontents The Macro 200 packing materials may contain accessories that form part of the same order If this is not the case the following are the standard components that accompany the melter Instruction manual Guarantee card Hose couplings Electrical wall bushing Pg on the unit Connector for external I O included on the power card Mounting the equipment The Macro 200 melting equipment are equipped w...

Page 24: ...led the equipment must have a compressed air supply Before connecting the pneumatic power to the melter make sure the pressure regulator is completely closed To do this turn the regulator located on the front of the equipment next to the pressure gauge counterclockwise as far as it will go Connect the plant air supply max 6 bar to the melter intake using flexible tubing with an outside diameter of...

Page 25: ...at may damage the inside of the hose Save the screw on caps that are removed from the distributor in order to connect a hose They may be necessary in the future if a hose is removed from its location Perform the electrical hose and applicator connections with the equipment turned off Failing to do so may result in electrical defects in the connection and the appearance of alarm messages on the mel...

Page 26: ...his simple process must be repeated for each one of the components installed on the melter Selecting the overheating value 1 Press the buttons with the clock symbol and the down arrow at the same time to enter the special menu The choice of display units ºC or ºF will appear on the display 2 Using the right arrow we advance to the next screen where the overheating symbol appears 3 Select the desir...

Page 27: ... below their set point value and the delay time have finished during start up or that their real value is not 20 C below their set point value during operation External Standby_control input from the standby mode via a non voltage contact The standby function is connected with a closed contact an open contact disconnects it Low level_an output from a non voltage contact that communicates to the ma...

Page 28: ... that its path through the electrical cabinet presents no risks of snagging being cut or any other accidental deterioration Warning It must be connected to 24 AC or DC voltage with a maximum current of 500mA If you connect this signal to 230V load current cannot be less than 50mA External Standby 1 If this is the only signal being connected use 0 5 mm2 two wire cable 2 Open the electrical cabinet ...

Page 29: ...eing cut or any other accidental deterioration Warning It must be connected to 24 AC or DC voltage If you connect this signal to 230V load current cannot be less than 50mA Output inhibitor 1 If this is the only signal being connected use a seven wire cable no smaller than 0 22 mm2 2 Open the door to the electrical cabinet as far as possible Thread the power cord Ø4 8 mm through the electrical wall...

Page 30: ...the channel Starting up the motor ok ext 1 If this is the only signal being connected use 0 5 mm2 two wire cable 2 Thread the power cord max Ø12 5 mm through the electrical wall bushing Pg13 and fasten it to the inside anchor making sure that the cord reaches the power card connector 3 Connect the two wires from the start up signal to the terminals XP11 and XP12 This is a double terminal which mak...

Page 31: ...nel must be on Failures output in pump control card 1 If this is the only signal being connected use 0 5 mm2 two wire cable 2 Thread the power cord max Ø12 5 mm through the electrical wall bushing Pg13 and fasten it to the inside anchor making sure that the cord reaches the power card connector 3 Connect the two wires from the start up signal to the terminals XE11 and XE12 This is a double termina...

Page 32: ...FOCKE MELER GLUING SOLUTIONS INSTALLATION 3 12 This page is intentionally left blank ...

Page 33: ...ts own control and is identified on the front panel by the corresponding picture Distributors are connected to channels number 1 to 4 with independent set point values and temperature controls The second group is the hose group These are identified on the front panel from No 1 to No 4 and by a picture of the corresponding hose Each has its own set point value The third group is the applicator grou...

Page 34: ...ard was turned off the last time the machine was disconnected it will remain turned off when the machine is started up again time display If the control card was on the last time that the machine was disconnected it will turn on when the machine is started up again 2 Press the ON OFF button on the control card to turn it on if it is not already activated By default the set point and real temperatu...

Page 35: ...ns and the main machine connection signal They are also equipped with LEDs indicating equipment connection disconnection and standby function connection disconnection LED display Component heating Component status constantly lit constant low temperature blinking slowly as need according to PID parameters temperature near set point blinking rapidly programming or display change in set point values ...

Page 36: ...nds the display will return to the default component the tank If you wish to keep the component displayed permanently press and hold the left right arrow for 2 seconds while selecting the chosen element For units that have one pump installed the display sequence is the following premelter tank distributor1 distributor4 hose1 applicator1 hose4 applicator4 premelter tank distributor1 distributor4 ho...

Page 37: ... off off Err 5 hose 1 broken sensor only hose 1 off off off Err 6 applicator 1 broken sensor only applicator 1 off off off Err 7 hose 2 broken sensor only hose 2 off off off Err 8 applicator 2 broken sensor only applicator 2 off off off Err 9 hose 3 broken sensor only hose 3 off off off Err 10 applicator 3 broken sensor only applicator 3 off off off Err 11 hose 4 broken sensor only hose 4 off off ...

Page 38: ... by using the up down arrow keys pumping speed internal reference through a voltage signal from the main machine or by modifying the full scale pumping speed external reference The pump rotation speed must be adjusted to the requirements of the application Warning Although rotation speeds can be selected between 0 and 100 rpm it is not advisable to operate at speeds of less than 10 rpm the flow ma...

Page 39: ...be repeated for each of the components whose set point temperature value you wish to modify Programming the applicator parameters 1 Simultaneously press the buttons with the clock symbol and the down arrow to enter the special menu The choice of temperature display units C or F will appear on the display 2 Select the desired value using the up down arrow 3 Use the right arrow to move to the next d...

Page 40: ...d the external signal contact will be activated 11 Use the right arrow to return to the initial parameter 12 For any parameter the left arrow may be used to exit the special menu and display the tank temperatures once again To record any parameter you must always move to the next parameter using the right arrow Setting the clock Macro 200 melters are equipped with a weekly programmable system cont...

Page 41: ...ight arrow button will exit this program and return to the tank temperature display Programming equipment activation deactivation You may program an activation and a deactivation time for every day of the week from Monday 1 to Sunday 7 Time is expressed in 15 minute increments so we cycle from 10 0 10 hours and 0 minutes to 10 1 10 hours and 15 minutes to 10 2 10 hours and 30 minutes to 10 3 10 ho...

Page 42: ...ection time programmed for the current day Disabling the equipment activation deactivation program It is possible to disable the equipment activation deactivation programming without canceling the daily programming This way the programmed data is saved but the programming will have no effect on the equipment 1 Press the button with the clock symbol A 0 will appear on the display indicating the pro...

Page 43: ...ill appear indicating the first day in the standby function programming Since the current time and date are values common to both programs the value 0 does not appear in this menu 3 Use the up down arrow to select the desired value for the day of the week Monday 1 to Sunday 7 4 Press the button with the clock symbol once again Two times will appear one in each display The left display shows the st...

Page 44: ... programming will have no effect on the equipment 1 Press the button with the clock symbol A 0 will appear on the display indicating the program for current day and hour information 2 Press the standby function button A 1 will appear indicating the first day in the standby function programming 3 Use the up down arrow to go past the selection for the last day of the week 7 The message ON OFF will a...

Page 45: ...ways be deactivated using the manual button On the other hand if it was activated using the manual button it may not be deactivated by either of the other two means The weekly programming may not deactivate a standby function that has been activated by either of other two means The following criteria are suggested for standby function use If the period of inactivity is less than 2 hours allow the ...

Page 46: ...ted on recovering the power supply or turning the control card on and prevent pump operation even if the pumping permission input is closed again until the pumping ON OFF button is pressed and the red LED turns off Whenever the pumping permission input is deactivated the control disables pumping red ON OFF button LED is illuminated and prevents the operation of the pump even if the pumping permiss...

Page 47: ...password provided it is the correct one if it not the correct one the message P00 will reappear on the screen and the process will recommence By default the password is set to 000 LED indicators Described below are the LED indicators on the pump control card to identify the status of the equipment 1 Control card ON OFF LED when the external 24 Vdc power supply is present this LED will always be il...

Page 48: ... Mode of operation with internal pumping control and internal speed control In this working mode the user has full control of the start stop function and speed pump set Follow the steps below to use this operating mode 1 Press the ON OFF button to light up the control card 2 Select ok in the position int and ref in the position int To activate the start up status all of the following conditions mu...

Page 49: ...nts consult the User configuration menu 1 MAXIMUM RPM Mode of operation with internal pumping control and external speed control In this operating mode pumping is controlled from the equipment and speed is controlled by a 0 10 V external signal from the main machine Follow the steps below to use this operating mode 1 Press the ON OFF button to light up the control card 2 Select ok in the position ...

Page 50: ...full scale for admissible revolutions is 100 we recommend working at speeds of not less than 10 rpm and not greater than 80 rpm The full scale can be adjusted by reducing this value in percentage terms To make adjustments consult the User configuration menu 1 MAXIMUM RPM Mode of operation with external pumping control and internal speed control In this operating mode pumping is controlled from the...

Page 51: ...fter blinking three times The pump will stop whenever The control card is disabled with its ON OFF button The pumping ON OFF button is pressed red LED is illuminated When the pumping permission input is deactivated E3 When a variator error signal is activated E5 When the MAXIMUM RPM ALARM TIME appears When the MINIMUM RPM ALARM TIME appears The maximum full scale for admissible revolutions is 100 ...

Page 52: ...peed If not the rotation speed must be adjusted to the value required for the application There are three ways to do this 1 Change the voltage applied from the main machine 2 Change the full scale see section 1 MAXIMUM RPM User configuration menu 3 Modify the speed ramp see section Configuring speed ramp Keeping the Vin key pressed will show the voltage sent by the main machine The pump will stop ...

Page 53: ...alue programmed in the MAXIMUM RPM ALARM field If the value programmed is 0 the error function will be disabled By default this value is 0 disabled 4 MINIMUM RPM ALARM TIME this will be a period programmed between 0 and 999 in seconds In the event that the output RPM are less than the programmed value for MINIMUM RPM ALARM during the period established in this field MINIMUM RPM error will be activ...

Page 54: ...n this alarm is triggered an E U error is shown on the control card The error message will be maintained while the variator error input E5 remains active As soon as this input is deactivated the alarm will be reset Note In the event that a RPM alarm and a variator ERROR alarm should coincide alternating messages will appear on the display Configuring speed ramp For equipment operating in external ...

Page 55: ...pdated to MAXIMUM RPM Programming speed ramp To access this menu and program the different points corresponding to the voltage speed ratio you must select external reference ref ext LED is illuminated and press the right arrow key Then the following message is displayed The IN LED to the position ON and the OUT LED to the position OFF 1 000 NOT EDITABLE press the right arrow to go to the next poin...

Page 56: ... key to go to the next point The IN LED to the position ON and the OUT LED to the position OFF 5 100 NOT EDITABLE press the right arrow key to go to the following message The IN LED to the position OFF and the OUT LED to the position ON 5 XXX which means that the speed value is being programmed for point 5 with the up down arrow keys the value may be modified within a range from 000 to MAXIMUM RPM...

Page 57: ... model in an approximate manner follow these steps 1 Screw the spindle in clockwise as far as possible In this position the maximum pressure is 80 kg cm2 2 Gradually loosen by turning counterclockwise until reaching the desired pressure Each millimeter that the spindle sticks out represents a reduction of approximately 9 kg cm2 Pneumatic valve control To adjust the pressure with this valve model f...

Page 58: ...eached This signal deactivates the main contactor This prevents the adhesive and the premelter from damage To program this additional safety temperature follow these steps 1 Select Ʋ1 mode with the rotating arrow 2 Select the desired additional safety temperature between 0ºC and 200ºC using the left right arrows The additional safety temperature recommended is 20ºC above the premelter temperature ...

Page 59: ...t in injury or death Clean the exterior using a cloth moistened with water Do not use flammable liquids or solvents To carry out external cleaning Use cleaning products compatible with polyamide materials Apply the cleaning product with a soft cloth Do not use sharp tools or scrapers with sharp edges Operation Frequency Refer to External cleaning Daily Equipment cleaning System depressurization Be...

Page 60: ...n mind when performing any operation on the hydraulic circuit Before disconnecting any hydraulic element or opening any distributor outlet it is necessary to perform the following steps 1 Disconnect the equipment switch located on the front 2 Operate the purge valve housed in each distributor to free any residual pressure from the circuit 3 Manually purge or use the corresponding control command a...

Page 61: ...5 mm wrench unscrew the hexagonal filter cap and remove it 4 Unscrew the filter cartridge in a clockwise direction 5 Depending on the dirt inside the cartridge clean it or dispose of it directly abiding by any existing waste regulations 6 Screw back the cartridge back onto the filter cap in a counterclockwise direction 7 Replace the filter seal if damaged 8 Place the assembly inside the distributo...

Page 62: ...mmended to clean the deposit every time that A change is made to a different type of hot melt Too much burnt material is generated in its interior Changing adhesive type 1 Use up as much of the adhesive as possible If it is necessary to unload the adhesive without having used it up as much as possible follow the instructions in the section Emptying the tank 2 Clean the remains of hot melt adhesive...

Page 63: ... other element subject to pressure you must always perform a system depressurization first see the corresponding section Emptying the tank During normal maintenance activities it is recommended and sometimes necessary to empty the tank directly without passing the adhesive through the pump system To do so follow these instructions 1 Maintain the tank at operating temperature 2 Remove the side shro...

Page 64: ...es and goggles Risk of burns Motor gear maintenance Cleaning the motor fan Periodically inspect the condition of the motor fan and its vent screen If dust has accumulated blow gently with air to clean it remove the protective cover if necessary Checking the lubricant The gear reducers are delivered filled with synthetic grease for lubrication free of outside contamination for life Ambient temperat...

Page 65: ... Oil S 220 MOBIL Glygoyle 30 Thermostats maintenance If one of the five existing thermostats is deactivated follow these instructions to reset them 1 Remove the both side plates as shown in the image 2 Lift the insulating blanket and locate the thermostats 3 After the blanket has been lifted off the thermostats identify the thermostat that has been deactivated and press its corresponding button to...

Page 66: ...FOCKE MELER GLUING SOLUTIONS 5 8 MAINTENANCE This page is intentionally left blank ...

Page 67: ...place temperature Dimensions LxWxH Weight Weight with automatic adhesive feeder Under standard conditions 200 liters 1 2 5 4 8 15 20 and 30 cc rev 2x0 93 2x1 86 2x3 71 and 2x4 8 cc rev A tank per hour Up to 4 single pumps Up to 2 double pumps 2 per pump 2 or 4 outputs standard version 40 to 200 C 100 to 392 F RTD 0 5 C 1 F Pt 100 or Ni 120 80 bar 1 160 psi 13 000 W 2 outputs 14 200 W 4 outputs 13 ...

Page 68: ...FOCKE MELER GLUING SOLUTIONS 6 2 TECHNICAL CHARACTERISTICS Dimensions Macro 200 1480 1120 875 1825 ...

Page 69: ...1 13 ratio to the hydraulic pressure Light tower system Two colors light tower system white and green for alarm signals of low level and unit ready respectively Level control system To control the hot melt level from the control card display screen or from the main machine using the NO normally open contact with no voltage Automatic feeder system Meler pellet loaders ensure a continuous level of a...

Page 70: ...FOCKE MELER GLUING SOLUTIONS 6 4 TECHNICAL CHARACTERISTICS This page is intentionally left blank ...

Page 71: ...ELECTRICAL DRAWINGS 7 1 MA 5068 ENG MACRO 200 INSTRUCTIONS MANUAL 7 ELECTRICAL DRAWINGS ...

Page 72: ...FOCKE MELER GLUING SOLUTIONS 7 2 ELECTRICAL DRAWINGS This page is intentionally left blank ...

Page 73: ...t By pass valve pneumatic control system 1 Pressure regulator 1 10bar 2 Pressure gauge 0 10bar 3 Pneumatic controlled limit valve ENTRADA AIRE AIR INPUT VÁLVULA LIMITADORA PRESSURE LIMIT VALVE RELACIÓN RATIO 1 15 3 1 2 MANÓMETRO MANOMETER P 0 10 bar REGULADOR DE PRESIÓN PRESSURE REGULATOR P 0 10 bar ...

Page 74: ...FOCKE MELER GLUING SOLUTIONS 8 2 PNEUMATIC DIAGRAM This page is intentionally left blank ...

Page 75: ... spare parts for Macro 200 units appears in this section providing a quick and reliable guide to choosing them The spare parts are grouped together naturally in the same way as they are located in the melters As a visual aid drawings of the parts are included and are numbered to help identify them in the list ...

Page 76: ...ment 12 5 X 250 300W 4 150028010 Heating element 12 5 X 350 900W 5 10030007 Current connection strip 6 150111350 PTFE seal 7 150114620 Safety thermostat 230 ºC 8 150010130 O ring Ø16X2 9 150028230 Tank isolation blind valve o ring 10 150025460 Tank isolation valve o ring 11 10020011 Sensor Pt100 11 150117560 Sensor Ni120 150111360 Tank insulation mantle 11 1 2 8 9 10 ...

Page 77: ... plug with o ring 3 1 10100083 Pump plug o ring 4 150027960 Pump 3 4 plug with o ring 4 1 150041920 Pump 3 4 plug o ring 5 150026330 Complete purge valve 5 1 150026340 Purge valve o ring 6 10120095 Plug with o ring compensation valve 6 1 10120096 O ring plug compensation valve 7 150027970 Heating element 3 8 x 254 630W 8 10020011 Sensor Ni 100 8 150117560 Sensor Ni 120 optional 4 1 2 3 1 3 2 4 1 5...

Page 78: ...ure valve spring 5 150026060 Pressure valve closure needle 6 150026300 Pneumatic pressure valve o rings 7 150029250 Distributor filter cartridge 8 150029240 Distributor filter assembly 9 150025260 Distributor filter body with o ring 10 150025270 Distributor filter body o ring 11 150029260 Distributor filter o ring 10110030 Pressure gauge 10220031 Pressure regulator Optional C FILTER AND PRESSURE V...

Page 79: ...e seat Ø79 3 150028050 Single pump seat o rings Plate seat 120x88 3 150111890 Doublee pump seat o rings Plate seat 94x80 4 150026440 Single pump distributor plate seat o rings Plate seat Ø79 4 150028060 Double pump distributor plate seat o rings Plate seat 120x88 4 150118120 Double pump distributor plate seat o rings Plate seat 94x80 5 R0007217 Single pump motor coupling 1 2 5 4 8 cc rev 5 R000757...

Page 80: ...erter G110 1 5kW to geared motor 1 1kW 11 150126410 Motor inverter V20 0 55kW to geared motor up to 0 375kW 11 150127100 Motor inverter V20 1 1kW to geared motor up to 0 75kW 11 150127140 Motor inverter V20 1 5kW to geared motor 1 1kW 12 150091600 DC power supply 24V 2 2A 13 150028160 Solid state relay 30A 14 150024090 Circuit breaker 10A 1 pole 15 150118400 Circuit breaker 100A 4 pole 16 15011841...

Page 81: ...SPARE PARTS LIST 9 7 MA 5068 ENG MACRO 200 INSTRUCTIONS MANUAL 1 2 23 24 20 22 21 10 11 13 14 15 16 19 17 9 5 3 7 4 25 12 18 18 1 6 8 ...

Page 82: ...FOCKE MELER GLUING SOLUTIONS 9 8 SPARE PARTS LIST This page is intentionally left blank ...

Page 83: ... MA 5068 E MACRO 200 INSTRUCTIONS MANUAL A PROFIBUS CONNECTION Profibus electrical connection To connect PROFIBUS system to Macro series unit connect your female plug to the male connection in the Macro cabinet see the figure ...

Page 84: ...esday ON 25 26 Temperature Real internal 3 68 Program Standby Wednesday OFF 27 28 Temperature Real Hose 1 69 Program Standby Thursday ON 29 30 Temperature Real Gun2 70 Program Standby Thursday OFF 31 32 Temperature Real Hose 2 71 Program Standby Friday ON 33 34 Temperature Real Gun2 72 Program Standby Friday OFF 35 36 Temperature Real Hose 3 73 Program Standby Saturday ON 37 38 Temperature Real Gu...

Page 85: ... 270 Real temperature Premelter 17 18 3016 272 Real temperature Distributor 19 20 3018 274 Real temperature internal 1 21 22 3020 276 Real temperature internal 2 23 24 3022 278 Real temperature internal 3 25 26 3024 280 Real temperature Hose1 27 28 3026 282 Real temperature Gun2 29 30 3028 284 Real temperature Hose2 31 32 3030 286 Real temperature Gun2 33 34 3032 288 Real temperature Hose3 35 36 3...

Page 86: ...rsday ON 69 3068 324 Program Standby Thursday OFF 70 3069 325 Program Standby Friday ON 71 3070 326 Program Standby Friday OFF 72 3071 327 Program Standby Saturday ON 73 3072 328 Program Standby Saturday OFF 74 3073 329 Program Standby Sunday ON 75 3074 330 Program Standby Sunday OFF 76 3075 331 Configuratión Read 77 3076 332 Configuration Read Write 78 3077 333 Operative elements 79 3078 334 Over...

Page 87: ...erature OK 1 Temperature NO OK bit 0 Define the state of the delay timer in the temperature OK signal 0 It s not temporizing 1 It s temporizing Byte Configuration Read Write bit 7 No function bit 6 Define the state of the hot melt low level alarm 0 Low level detection OFF 1 Low level detection ON bit 5 Define the state of the Activate Deactivate Programming 0 Activ Deactiv Programming OFF not allo...

Page 88: ...t 5 State of the channel3 pair Hose Gun bit 4 State of the channel2 pair Hose Gun bit 3 State of the channel1 pair Hose Gun bit 2 State of the channel internal 2 bit 1 State of the channel internal 1 bit 0 No function Byte Overtemperature alarms bit 15 No function bit 14 No function bit 13 Overtemperature in Tank bit 12 Overtemperature in Gun4 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 ...

Page 89: ...rms bit 15 No function bit 14 No function bit 13 Broken sensor in Tank bit 12 Broken sensor in Gun4 bit 11 Broken sensor in Hose4 bit 10 Broken sensor in Gun3 bit 9 Broken sensor in Hose3 bit 8 Broken sensor in Gun2 bit 7 Broken sensor in Hose2 bit 6 Broken sensor in Gun1 bit 5 Broken sensor in Hose1 bit 4 Broken sensor in internal elements bit 3 Broken sensor in internal elements bit 2 Broken sen...

Page 90: ...6 Command error bit 5 Checksum error bit 4 Error in the frame asking the state of the front panel bit 3 Error in the frame deactivating the front panel bit 2 Error in the frame activating the front panel bit 1 Error writing a data bit 0 The front panel doesn t answer Note GSD files are located in the information CD There is also an example for a Siemens S7 300 as master PLC bit 7 bit 6 bit 5 bit 4...

Page 91: ...nses to contact with surfaces Part 1 Hot surfaces EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 14120 2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 60204 1 2006 A1 2009 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General require...

Page 92: ...e information speak with your Focke Meler representative Focke Meler Gluing Solutions S A Pol Arazuri Orkoien c B nº3 A E 31170 Arazuri Navarra Spain Phone 34 948 351 110 info meler eu www meler eu Focke Group ...

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