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Meco Pellematic PES 12-20, Installation Manual

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Meco Pellematic PES 12-20 Installation Manual Download Page 16

Product description

16

1

Burner plate

9

Fire protection – ball valve

2

Flame tube

10

Burner fan

3

Heat exchanger

11

External ash box

4

Boiler water

12

Burner auger

5

Boiler insulation

13

Electronic ignition

6

Combustion chamber cover

14

De-ashing system

7

Suction turbine

15

Ash chamber

8

Hopper

16

Burner plate cleaning system

Installation Manual PES 36–56

PE 3671 USA 2.3

Summary of Contents for Pellematic PES 12-20

Page 1: ...Installation Manual PELLET BOILER PES 36 56 CMP 06 2B US_VA606 ENGLISH USA Please read carefully prior to installation and servicing SAVE THESE INSTRUCTIONS PE 3671 USA 2 3...

Page 2: ...on 2 3 Version vallid from 06 2011 Autorisation Humberger Stephan Author MAINE ECO PELLET HEATING LLC USA Headquarter 8 Airport Road P O Box 547 Bethel Maine 04217 e mail office me pelletheating com w...

Page 3: ...works 31 8 3 Installing the de ashing system 32 9 Connecting up the hydraulics 36 10 Connecting up to the power supply 37 10 1 Terminal box 37 10 2 Plugs on the boiler controller 39 11 Operating the...

Page 4: ...ease pass on the documentation to the new user if you decide to part with the unit at a later date During installation and or first start up the service engineer must carry out the following work The...

Page 5: ...permissible to use the pellet boiler for any other purpose Reasonable foreseeable inadvertent uses for the pellet boiler are not known The boiler fulfils the requirements of UL 391 Standard for Safety...

Page 6: ...d to death or life threatning injury Warning indicates a situation that could lead life threatning or serious injury Caution indicates a situation that could lead to injury Note indicates a situation...

Page 7: ...ion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blowers dryers or similar equipment must...

Page 8: ...roperty Do not use the heating system if it or any of its components come into contact with water If water damage occurs have the heating system checked by an MEco service technician and have any dama...

Page 9: ...utside where the diameter of the air supply line must be at least 4 in for type PE S 12 PE S 32 Ambient air independent operation of PES 36 56 types is also available on request Never operate the pell...

Page 10: ...F 320 320 360 Flue gas temp partial load F 212 212 230 Min draft full load part load in wc 0 03 0 01 Chimney size Min Height 6 x6 17ft 7 x7 16ft 8 x8 16ft 6 round 19ft 7 round 17ft Recommended and UL...

Page 11: ...are installed directly into the flue gas tube or chimney Your state and local regulations must be observed 4 Power venter AutoPellet boilers are approved by the manufacturer for installation with the...

Page 12: ...installed at the highest point of the boiler must not be locked and must be within 3 28 ft 39 37 in of the boiler A 30 lb sq in relief value is supplied with each boiler Safety temperature sensor The...

Page 13: ...oiler to completely shut down and cool off before changing the venting system The flue must be of adequite size to handle the combustion products of either appliance Insecure and uneconomic operation...

Page 14: ...e pellet boiler and advice on where you can find more information The MEco pellet heating system consists of 3 components 1 Pellet boiler 2 Conveyor system 3 Storage system textile tank Pellet boiler...

Page 15: ...leanliness and comfort Pellematic types and power ratings MEco offers the Pellet boiler with the following power ratings Suction feed systems 41 000 51 000 68 300 85 300 109 500 123 000 164 000 and 19...

Page 16: ...ner fan 3 Heat exchanger 11 External ash box 4 Boiler water 12 Burner auger 5 Boiler insulation 13 Electronic ignition 6 Combustion chamber cover 14 De ashing system 7 Suction turbine 15 Ash chamber 8...

Page 17: ...necessarily Bending radius may never be smaller than 12inch Upward gradients Max difference in height 236inch Note A difference in height of up to 118inch can be overcome at one time Larger differenc...

Page 18: ...on 18 Assembly Use securing clips and carrying bowls Pay attention to the defined distances 1 Hose 2 Clip 3 Carrying bowl Note Impact protection by swirling of the pellets Installation Manual PES 36 5...

Page 19: ...rranty The combination of an MEco pellet boiler with a storage and conveyor system from another manufacturer has to be permitted by Meco 6 3 1 FleXILO textile tank The whole textile tank system is inc...

Page 20: ...packages These need to be installed on site If it is not possible to bring the boiler into the building at ground level then you can remove the casing the burner the hopper and the boiler controller T...

Page 21: ...llet with wooden frame Lb 858 858 858 1003 1003 1430 1430 1430 Weight of boiler with casing hopper and burner Lb 631 631 631 756 756 1120 1120 1120 Weight of boiler without casing hopper and burner Lb...

Page 22: ...e non combustable The shielding material must be equivalent to a micro board with a K value of 0 49 W m K R value of 1 02 K m2 W or greater For detailed material specifications and offering contact yo...

Page 23: ...let boilers a unique appearance 1 Boiler casing cover 7 Boiler side panel with opening 2 Boiler rear panel 8 Burner side panel same as 11 3 Boiler side panel without opening 9 Burner lug without openi...

Page 24: ...that the unit can be brought safely into the building The complete dismantling of all components described here is divided into the following sections 1 Dismantling the burner casing 2 Dismantling th...

Page 25: ...Bringing the pellet boiler into the boiler room 25 7 5 2 Dismantling the hopper PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 26: ...Bringing the pellet boiler into the boiler room 26 7 5 3 Dismantling the burner Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 27: ...Bringing the pellet boiler into the boiler room 27 7 5 4 Dismantling the boiler door PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 28: ...Bringing the pellet boiler into the boiler room 28 7 5 5 Dismantling the boiler casing Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 29: ...room 29 Note Before dismantling the rear panel burner contact BR1 boiler controlled pump RES 2 emergency stop heating NOT power supply Netz must be disconnected and routed back See picture number 2 PE...

Page 30: ...er room 30 7 5 6 Deassembling the base plate The base plate consists of three parts Two parts on the left and the right side can be deassembled Note 31 1 inch is the minimum width of the boiler Instal...

Page 31: ...ow the de ashing system works The de ashing system is fully automatic A dedicated motor in the sub assembly of the de ashing system drives the de ashing auger Its function is controlled and tested by...

Page 32: ...ts 8 3 Installing the de ashing system MEco recommends installing the de ashing system after the boiler has been brought in but before the boiler casing is fitted The de ashing system has to be instal...

Page 33: ...talling the de ashing auger fitting the sub assembly and mounting the door plate Note PICTURE 7 Do not tighten the screws firmly Tighten the screws firmly only after working step in picture 11 PE 3671...

Page 34: ...External de ashing system 34 8 3 3 Installing the burner side casing with cut out and electrical connection Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 35: ...he pellet boiler and activating the ash box Note Refer to the section on bringing the pellet boiler into the boiler room for detailed instructions on assembling the hopper burner and casing components...

Page 36: ...r to the MEco hydraulic schematics when connecting up the pellet boiler The MEco hydraulic schematics are available from your MEco sales partner or from the MEco website 3 Connections The connections...

Page 37: ...e power supply Isolate the entire heating system from the power supply before starting work on the pellet boiler General information for the electrician Voltage supply 208V Supply line protection 16A...

Page 38: ...Connecting up to the power supply 38 Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 39: ...PE N 3 2 1 230 Volt Burner motor ZUEND 22 PE N 230 Volt Ignition MA 47 PE 48 230 Volt Magnetic valve only for condensing boiler Netz PE N 1 230 Volt Power supply SPL 46 PE N 230 Volt Vacuum suction sy...

Page 40: ...Connecting up to the power supply 40 10 2 1 Illustration of sensors motors and pumps Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 41: ...41 Note RA Fuel transport system is connected differently according to the storage system 1 Textile tank RA has to be connected to the suction switch 2 Textile tank with vibration plate PE 3671 USA 2...

Page 42: ...rts over hot parts or over sharp edges Cables must be routed in the cable ducts provided and through cable leadthroughs tied together and secured with cable ties at the points provided Power cables mu...

Page 43: ...Connecting up to the power supply 43 Cable routing from the boiler controller to the components PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 44: ...Connecting up to the power supply 44 Cable routing from the boiler controller to the components Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 45: ...trol unit provide detailed technical information for electricians Electric shock Only an authorised service technician may connect up the pellet boiler to the power supply Isolate the entire heating s...

Page 46: ...Connecting up to the power supply 46 Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 47: ...Connecting up to the power supply 47 PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 48: ...card behind the coloured front boiler panel are some spare fuses Damage of property If you change microfuses ensure correct current rating 1 F3 Safety fuse 24V area 1 25A 2 F2 Safety fuse for externa...

Page 49: ...to 122 F Fire risk Keep the ash removal door closed while the boiler is in operation 11 2 Description of the control panel The control panel is located underneath the flap above the door of the boiler...

Page 50: ...ller 1 Thumbwheel Select and change values 2 Enter Confirm 3 ESC Return 4 Chimney sweep Used to monitor flue gas Start screen The display shows the following data during operation a Date b Time c Temp...

Page 51: ...the pellet boiler 51 11 4 Setting language date and time Setting the language The factory setting for the language is German Note Do not choose English Choose USA PE 3671 USA 2 3 Installation Manual...

Page 52: ...Operating the pellet boiler 52 Setting date and time Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 53: ...oller and the heating controller Note The heating controller menu levels are only enabled if a Pelletronic heating controller is installed Damage to property and loss of warranty Do not change any of...

Page 54: ...Operating the pellet boiler 54 Menu configuration Note The heating controller functions are described in the Pelletronic Plus instruction manual Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 55: ...pellet boiler is adjusted as a result MEco supplies the pellet boilers in one type group with the power rating shown below If the condition as shipped is different from the power rating on the data pl...

Page 56: ...lators 51 000 BTU h 12 68 300 BTU h 16 Remove 4 turbulators 68 300 BTU h 16 68 300 BTU h 16 No adjustment required 85 300 BTU h 16 109 500 BTU h 20 Remove 4 turbulators 109 500 BTU h 20 109 500 BTU h...

Page 57: ...ust the boiler power rating Para meter Display on screen Description Adjus table Factory setting P265 Power level P265 level 15 Adjusting the boiler power rating yes 15 25 36 Note The setting for para...

Page 58: ...t the output test menu at the bottom of the list yes Outputs motors Designation Check if If not then check if Burner motor ES the motor that feeds pellets to the burner is running the burner motor is...

Page 59: ...rent draw at the control unit after it has been switched on the wiring is correct Check the ignition electrode Fire pro sys BSK the fire protection ball valve orange motor on burner opens the wiring i...

Page 60: ...re are adjustable parameters and non adjustable parameters To change adjustable parameters press Enter to go into edit mode Pressing Enter has no effect on non adjustable parameters The control unit a...

Page 61: ...FRT temp P107 1009 F Combustion chamber temperature displayed only if NiCrNi flame sensor is connected no P109 Controller temp P109 73 F Current temperature of boiler controller circuit board no P110...

Page 62: ...only if P233 is 2 Display of the current weight in the storage room P134 Low weight lim P134 0kg Displayed only if P233 is 1 or 2 The threshold value the minimum weight for a warning message can be v...

Page 63: ...et boiler runs inline with the burner demand signals from the heating controller 1 Pellet boiler starts if it receives a single pulse from the heating controller and switches off when the switch off t...

Page 64: ...ditional boiler cleaning time The value to be set is the time full hour at which the boiler cleaning sequence is to be performed Example 10h additional boiler cleaning at 10 00 1h no additional cleani...

Page 65: ...ure system D Fire protection system closed L Low H2O E Burner motor M not implemented F Fuel transport system motor N not implemented G Burner request O Suction turbine H Input existing boiler P not i...

Page 66: ...of parameter Para meter Display on screen Description Adjus table Factory setting P200 Level 1 P200 Enter Press Enter to access level 1 no P202 Switch off temp P202 185 F The boiler switches off when...

Page 67: ...plate deashing system 0 inactive 1 active If Parameter 213 is active Parameter 212 is not displayed yes 0 P214 Neg draft Min P214 32EH If the negative draft inside the combustion chamber falls below...

Page 68: ...f P230 58 F After the minimum run on time has expired the combustion air fan continues to run until the flue gas temperature is lower than the boiler temperature the temperature value set e g boiler t...

Page 69: ...bers Display only with CF card inserted Reads in the parameter values from the CF card The file name must be the 5 figure PLC number Pxxxxx_0 csv This is marked on the label in the CF socket and in pa...

Page 70: ...parameter P264 you can raise or lower the set point of the external sensor to 10 to 9 F that means you move the start point of the temperature curve Example Outside temperature 28 F Correction Parame...

Page 71: ...lematic P293 1 Boiler code for cascade connection It only changes when 2 3 or 4 Pellematic plugs are plugged in for a cascade system of pellet boilers no 1 P294 Hand filling hopper P294 0 Set whether...

Page 72: ...0 0 0 0 P171 0 0 0 P172 20 20 20 P171 3 P173 1 1 1 P171 3 P180 2 2 2 P183 6 6 6 P187 60 60 60 on a vacuum type system P188 0 0 0 on a vacuum type system P189 1 1 1 P190 20 20 20 P191 12 12 12 P192 120...

Page 73: ...FRT control P270 1 P267 20 20 20 FRT control P270 1 P268 200 200 200 FRT control P270 1 P269 20 20 20 FRT control P270 1 P270 0 0 0 combustion chamber sensor FRT is installed P272 40 40 40 P218 large...

Page 74: ...ble to trace the sequence of malfunctions will help you to establish the cause of the malfunction 13 3 Overview of malfunction alarm texts This is a list of all malfunction alarms that are displayed T...

Page 75: ...sor is open Cause and Remedy sensor not connected connect sensor at input sensor defect Measure sensor approx 5mV at 257 F replace if required sensor cable defect replace sensor signal input defect ch...

Page 76: ...e 10V Table 13 6 Controller sensor Display Control S fr Description Controller sensor fracture control system sensor on boiler control system is used as reference for combustion chamber sensor Cause a...

Page 77: ...e if foreign objects are preventing it from closing no signal although closed check cables and fire protection system Display Fire prot sys Description Both fire protection motor limit switches are cl...

Page 78: ...ll valve is jammed check ball valve throughway to see if foreign objects are preventing it from closing Display Fuel trans sys M Description Storage room auger 1 motor malfunction Cause and Remedy mot...

Page 79: ...he motor easy running motor defective replace motor Display Ash box M Description Ash box motor malfunction Cause and Remedy motor unplugged plug in motor check cable connections power too high too lo...

Page 80: ...Description Low H2O has been actuated Cause and Remedy low H2O unplugged connect up low H2O and check cable connections low H2O button has been pressed reset low H2O switch low H2O defect replace low...

Page 81: ...ed with an adhesive tape Filling coupling Are the filling couplings correctly installed Are the plugs at the filling couplings Are the safety labels placed Caution Switch off the heating systembefore...

Page 82: ...st low water device Boiler connection Is the pellet boiler correctly connected Is the hydraulic system free of air Is the system filled up with water Check the pressure Safety systems Fire protection...

Page 83: ...if appropiate that one or more zone control valves open 5 Check that if the temperature exceeds 200 F in a furnace supply plenum on hot air furnaces the automatic fuel feed is interrupted 6 Check that...

Page 84: ...einstall it on the left 1 Dismantle the casing hopper combustion chamber lid flame tube burner and burner plug 2 Modify the burner on the left 3 Route cables through cutouts to the boiler controller a...

Page 85: ...Appendix 85 14 3 2 Modify the burner on the left Note Do not tighten too firm otherwise the dummy cover could become leakly PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 86: ...Appendix 86 14 3 3 Reassembling the pellet boiler after modifying the burner Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 87: ...stem VA suction system ST auger system 3 Version 4 Ending for Hex programs 14 4 1 Software update boiler controller Risk of electrocution Only authorized specialists may perform maintenance work on el...

Page 88: ...Appendix 88 Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 89: ...oller CMP 3 switch ON the boiler 4 go to Code input 5 push the button Enter 6 enter the Code 7 push the button Enter 8 go to Pellematic 9 push the button Enter 10 go to Pellematic CMP 11 push the butt...

Page 90: ...ase note the first two numeric from the date and the two numeric from the time Sum this numeric and note it you need ist for step number 30 Code 28 go to Parameter 199 29 push the button Enter 30 ente...

Page 91: ...34 121029 12 PE410 45 on request 13 PE466 46 PE352 14 on request 47 PE295 15 PE260 48 PE357 16 121381 49 E1249 17 041915 50 B174 18 PE353 51 PE363 19 PE355 52 E1204 20 121123 52a E1186 21 B0036 53 PE1...

Page 92: ...Appendix 92 Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 93: ...45 121041 8 121051 27 E1306 E1002 1 46 B202 9 B179 28 B191 47 121082 10 121082 121037 29 121026 48 B148 11 B129 30 121040 49 B152 12 121075 31 121185 50 B132 13 121193 32 121039 51 B144 14 121194 33 1...

Page 94: ...6 Hopper 1 E1368 6 041910 2 E1138 7 E1205 3 E1197 8 041869 4 121197 9 041868 5 121010 PEASCHRE 56 Ashbox PEASCHLI 56 Ashbox 1 PE441 1 PE441 2 PE437 2 PE438 3 PE373 3 PE373 Installation Manual PES 36 5...

Page 95: ...32 34 1 4 34 1 4 39 39 39 Depth boiler T mm 814 814 814 870 870 990 990 990 Inch 20 20 20 20 20 20 20 20 Depth burner casing V mm 508 508 508 508 508 508 508 508 Flow return dimensions Inch 1 1 1 5 4...

Page 96: ...VAC 60 Hz 6A for auger delivery system 16A for vacuum suction system Electrical connection EU 230 VAC 50 Hz 6A for auger delivery system 16A for vacuum suction system Water area Inch WC 38 22 60 22 8...

Page 97: ...n volume lb 25 30 Gal 4 54 5 675 External ash box volume lb 20 25 Main Drive W 40 Drive Motor W 250 370 Suction Turbine W 1200 Combustion Air Blower W 83 Suction Fan Blower W 32 Electrical Ignition W...

Page 98: ...Appendix 98 14 7 Pellet boiler cautionary markings Labeling 60x30 Labeling 99x34 Installation Manual PES 36 56 PE 3671 USA 2 3...

Page 99: ...Appendix 99 Labeling 105x74 PE 3671 USA 2 3 Installation Manual PES 36 56...

Page 100: ......

Page 101: ...e of start up For all products 5 years and max 15 000 operating hours Apart from All moving parts electric and electronic parts flame tube and burner plate 2 years and max 6 000 operating hours Solar...

Page 102: ...t MAINE ECO PELLET HEATING LLC USA Headquarter 8 Airport Road P O Box 547 Bethel Maine 04217 e mail office me pelletheating com web meco pelletheating com MAINE ECO PELLET HEATING LLC Subject to modif...

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