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User Manual – 16 V and 48 V Modules 

– Doc. No. 1008491.13 

© 2014 Maxwell Technologies, Inc. 

 

Page 1

 

 

1.

 

Introduction 

 

The  16  V  and  48  V  series  energy  storage  modules  are  self-contained  energy  storage  devices 

comprised  of  either  six  or  eighteen  individual  ultracapacitor  cells,  respectively.    The  modules 

include bus bar connections and integrated cell balance voltage management circuitry.  Units may 

be  connected  in  series  to  obtain  higher  operating  voltages,  parallel to  provide  additional  energy 

storage, or a combination of series/parallel arrangements for higher voltages and energy.  Voltage 

management  and  alarm  circuits  function  to  protect  each  cell  from  operating  in  a  damaging 

overvoltage condition.  

 

The  module  packaging  (except  for  BMOD0110  P016)  is  a  heavy-duty  aluminum  extruded 

enclosure.  The enclosure is a sealed, water-resistant device (per IEC 529 – IP65). The package 

for  the BMOD0110  P016  consists of  a plastic  housing with  a metallic cover for  thermal transfer. 

The voltage management electronics have a single open collector logic output (except for models 

with  “B02”  suffix)  which  indicates  if  any  cell  within  the  module  is  experiencing  an  over  voltage 

condition.    Each  module  contains  one  temperature  monitor  output  in  the  form  of  an  NTC 

thermistor.   

2.

 

Unpacking and Handling 

 

Unpacking 

2.1

Inspect the shipping carton for signs of damage prior to unpacking the module.  Damage to the 

shipping carton or module should be reported to the carrier immediately. Remove the module from 

the  shipping  carton  and  retain  the  shipping  materials  until  the  unit  has  been  inspected  and  is 

determined to be operational. 

 

The following items are included with the module: 

 

1 x Product Information Sheet 

 

1 x Certificate of Conformance 

 

1 x Hex head cap, M10x16, Zinc plated screw 

 

1 x Hex head cap, M8x16, Zinc plated screw 

 

NOTE:

  The  original  shipping  materials  are  approved  for  both  air  and  ground  shipment.    The 

module should be removed from the shipping carton by lifting it by the module body and not by 

the terminal posts. 

If  the  unit  is  found  to  be  defective  or  any  parts  are  missing,  contact  your  supplier.    A  Return 

Material  Authorization  (RMA)  number  must  be  issued  prior  to  returning  the  unit  for  repair  or 

replacement.  

 

Handling 

2.2

Maxwell ultracapacitor  modules  are  designed  to  provide  years  of  trouble-free  operation.    Proper 

handling is required to avoid damage to module.  In particular, the following handling precautions 

should be observed: 

 

 Do not stack modules once they have been removed from the shipping containers. 

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Summary of Contents for 16 V Series

Page 1: ...and their respective designs and or logos are either trademarks or registered trademarks of Maxwell Technologies Inc and may not be copied imitated or used in whole or in part without the prior writt...

Page 2: ...ach module contains one temperature monitor output in the form of an NTC thermistor 2 Unpacking and Handling Unpacking 2 1 Inspect the shipping carton for signs of damage prior to unpacking the module...

Page 3: ...ages in excess of 60 V appropriate protection and sealing should be used on both module terminals to avoid shock hazards and corrosion A proper installation should not exert any bending or twisting to...

Page 4: ...dards for the application The anodized coating of the module on the ground connection surface should be removed to ensure an optimal electrical contact Apply a layer of high conductivity anti oxidant...

Page 5: ...modules to prevent undesirable lateral forces on the terminals The energy storage modules have low ESR As a result the resistance of the wires connecting the energy storage module to the application...

Page 6: ...pplied with the module Note The passive version suffix B02 of the BMOD0500 only provides the output of the NTC thermistor for the temperature monitor signal There is no voltage monitoring signal in th...

Page 7: ...istance of the thermistor varies with temperature to provide the actual temperature of the module The thermistor is located inside the module Under normal operating conditions the temperature output s...

Page 8: ...necessary based on the current ratings of attached components Observe polarity indicated on module Do not reverse polarity 5 Safety DANGER HIGH VOLTAGE HAZARD Never touch the power terminals as the m...

Page 9: ...e for example the BK Precision DC Electronic Load Model 8500 or a similar tool 3 If the voltage is under 2V connect the shorting wire provided by Maxwell to the and connectors 4 The module is now safe...

Page 10: ...o avoid false signals or shock hazards In high vibration environments do this every 6 months and in low vibration environments do this annually 7 Storage The discharged module can be stored in the ori...

Page 11: ...ell Technologies Korea Co Ltd Room 1524 D Cube City Office Tower 15F 662 Gyeongin Ro Guro Gu Seoul 152 706 South Korea Phone 82 10 4518 9829 Maxwell Technologies Shanghai Trading Co Ltd Unit A2 C 12th...

Page 12: ...Maxwell Technologies Downloaded From Oneyac com...

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