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User Manual – 16 V and 48 V Modules 

– Doc. No. 1008491.13 

© 2014 Maxwell Technologies, Inc. 

 

Page 2

 

 

 Do  not  drop  modules.    Internal  damage  may  occur  that  will  not  be  visible  from  the 

exterior. 

 

 Do not step on modules.   

 

 Protect the PCBA cover from impact.  If any damage occurs to the PCBA cover, contact 

Maxwell for replacement instructions. 

 

 Do  not  use  tools  such  as  hammers  to  disengage  mounting  or  terminal  bolts.    Serious 

damage may occur. 

3.

 

 Installation 

 

Mechanical 

3.1

Modules may be mounted and operated in any orientation.  Two mounting surfaces are available 
(except for BMOD0110 models); one at the top and the other at the bottom surface. These top 

and bottom plates are designed to support the module with no additional mechanical contact.  See 

the data sheet for available mounting locations. The BMOD0110 models may only be mounted with 

the bottom side down to the mounting surface. 

 

For best results the modules should not be mounted in locations where they are directly exposed 

to the environment.  In particular, areas of  direct splash should always be avoided.  In systems 

that operate at voltages in excess of 60 V, appropriate protection and sealing should be used on 

both module terminals to avoid shock hazards and corrosion. 

 

A  proper  installation  should  not  exert  any  bending  or  twisting  torque  to  the  module  enclosure.  

Ensure  that  the module’s mounting  points  are  co-planar within ±1 mm.    If  the  actual mounting 

location  is  out-of-plane,  use  spacers  to  bring  all  four  mounting  locations  within  plane  to  within 

±1mm. 

 

Modules (except for BMOD0110 P016) have been qualified to SAE J2380 for vibration performance.  

Ensure that this is adequate for the end-use environment.   

 

Each module is provided with a threaded vent hole on the top plate. The module is shipped from 

the factory with a vent plug in this vent hole. The use of the vent is optional. If the application 

recommends/requires remote venting, a threaded hose barb can be provided upon request.  

 

To use the hose barb, remove the vent plug which is in the hole when the module is received and 

replace it with the hose barb. Attach a 5/32 (4 mm) ID hose, preferably Teflon or polypropylene, 

to the hose barb and route the hose to a safe venting location. In the event of cell venting, the cell 

may release gas, which will build pressure in the module. That pressure can be relieved through 
the vent tube. 

 

 

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Summary of Contents for 16 V Series

Page 1: ...and their respective designs and or logos are either trademarks or registered trademarks of Maxwell Technologies Inc and may not be copied imitated or used in whole or in part without the prior writt...

Page 2: ...ach module contains one temperature monitor output in the form of an NTC thermistor 2 Unpacking and Handling Unpacking 2 1 Inspect the shipping carton for signs of damage prior to unpacking the module...

Page 3: ...ages in excess of 60 V appropriate protection and sealing should be used on both module terminals to avoid shock hazards and corrosion A proper installation should not exert any bending or twisting to...

Page 4: ...dards for the application The anodized coating of the module on the ground connection surface should be removed to ensure an optimal electrical contact Apply a layer of high conductivity anti oxidant...

Page 5: ...modules to prevent undesirable lateral forces on the terminals The energy storage modules have low ESR As a result the resistance of the wires connecting the energy storage module to the application...

Page 6: ...pplied with the module Note The passive version suffix B02 of the BMOD0500 only provides the output of the NTC thermistor for the temperature monitor signal There is no voltage monitoring signal in th...

Page 7: ...istance of the thermistor varies with temperature to provide the actual temperature of the module The thermistor is located inside the module Under normal operating conditions the temperature output s...

Page 8: ...necessary based on the current ratings of attached components Observe polarity indicated on module Do not reverse polarity 5 Safety DANGER HIGH VOLTAGE HAZARD Never touch the power terminals as the m...

Page 9: ...e for example the BK Precision DC Electronic Load Model 8500 or a similar tool 3 If the voltage is under 2V connect the shorting wire provided by Maxwell to the and connectors 4 The module is now safe...

Page 10: ...o avoid false signals or shock hazards In high vibration environments do this every 6 months and in low vibration environments do this annually 7 Storage The discharged module can be stored in the ori...

Page 11: ...ell Technologies Korea Co Ltd Room 1524 D Cube City Office Tower 15F 662 Gyeongin Ro Guro Gu Seoul 152 706 South Korea Phone 82 10 4518 9829 Maxwell Technologies Shanghai Trading Co Ltd Unit A2 C 12th...

Page 12: ...Maxwell Technologies Downloaded From Oneyac com...

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