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User Manual – 16 V and 48 V Modules 

– Doc. No. 1008491.13 

© 2014 Maxwell Technologies, Inc. 

 

Page 6

 

2.86V maximum 

3.

 

The Overvoltage Alarm Signal (Pin 2) is an open collector output indicating when the voltage 

management electronics are active.  In order to use the signal, the user must connect a pull-up 

resistor  (≥1kΩ)  between  Pin  2  and  a  nominal  5V  (maximum  5.5V)  supply.    In  this 

configuration, the voltage at Pin 2 will be ~ 5V when the circuit is not active. When a cell in the 

module  goes  into  an  overvoltage  condition,  the  output  of  Pin  2  goes  low.    The  Overvoltage 

Alarm can be used as a signal to the system electronics to stop charging in order to  protect 

cells from damage.  When an acceptable cell voltage is reached, the output goes high again 

and can be used as a signal to resume charging.  Figure 4 shows a typical connection to use 

this system. 

4.

 

The  Overvoltage  Alarm  circuit  can  sink  up  to  5  mA  with  a  V

OL

  of  no  more  than  0.4V.    The 

leakage  current  when  the  output  is  off  is  50  nA.      The  proper  value  of  the  pull-up  resistor 

should be calculated based upon overall system circuit design. 

 

Fig.  4  –  Typical  connection  to  the  monitor  cable.  (Users  to  verify  values  based  on  their  circuit 

design) 
The temperature output operates at any module voltage including zero volts. 

 

The TEMP output is via a NTC thermistor and can be measured between pin 4 and pin 1 (GND) of 

the  connector.    The  resistance  of  the  thermistor  varies  with  temperature  to  provide  the  actual 

temperature of the module.  The thermistor is located inside the module.  Under normal operating 

conditions the temperature output should represent the module’s hottest location.  The resistance 

measured through the thermistor relates to temperature according to a US Sensor thermistor with 

a nominal value of 10K

 @ 25ºC (reference temperature chart for the 103JM1A.) 

 

http://www.ussensor.com/rt charts/103JM1A.htm

 

A mating connector for these signals is provided with 6” (15 cm) of cable length.  Additional 22 

gauge wire may be spliced for longer wire length up to 6 feet (1.8 m).  For lengths longer than 6 

feet (1.8 m) shielded 4 conductor wire is recommended. 

 

Thermal Performance 

3.3

Low  internal  resistance  of  the  energy  storage  modules  enables  low  heat  generation  within  the 

modules during use.  As with any  electronic component, the cooler the part operates the longer 

the service life.  In most applications natural air convection should provide adequate cooling.  In 

severe applications requiring maximum service life, forced airflow or a liquid-cooled cold plate may 

be required. 

The  thermal  resistance, 

R

TH

 

,  of  the  units  has  been  experimentally  determined  assuming  free 

convection at ambient temperature (~ 25

o

C).  The R

TH

 value provided on the datasheet is useful 

for determining the operating limits for the units.  Using the R

th

 value a module temperature rise 

can  be  determined  based  upon  any  current  and  duty  cycle.    The  temperature  rise  can  be 

expressed by the following equation. 

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Summary of Contents for 16 V Series

Page 1: ...and their respective designs and or logos are either trademarks or registered trademarks of Maxwell Technologies Inc and may not be copied imitated or used in whole or in part without the prior writt...

Page 2: ...ach module contains one temperature monitor output in the form of an NTC thermistor 2 Unpacking and Handling Unpacking 2 1 Inspect the shipping carton for signs of damage prior to unpacking the module...

Page 3: ...ages in excess of 60 V appropriate protection and sealing should be used on both module terminals to avoid shock hazards and corrosion A proper installation should not exert any bending or twisting to...

Page 4: ...dards for the application The anodized coating of the module on the ground connection surface should be removed to ensure an optimal electrical contact Apply a layer of high conductivity anti oxidant...

Page 5: ...modules to prevent undesirable lateral forces on the terminals The energy storage modules have low ESR As a result the resistance of the wires connecting the energy storage module to the application...

Page 6: ...pplied with the module Note The passive version suffix B02 of the BMOD0500 only provides the output of the NTC thermistor for the temperature monitor signal There is no voltage monitoring signal in th...

Page 7: ...istance of the thermistor varies with temperature to provide the actual temperature of the module The thermistor is located inside the module Under normal operating conditions the temperature output s...

Page 8: ...necessary based on the current ratings of attached components Observe polarity indicated on module Do not reverse polarity 5 Safety DANGER HIGH VOLTAGE HAZARD Never touch the power terminals as the m...

Page 9: ...e for example the BK Precision DC Electronic Load Model 8500 or a similar tool 3 If the voltage is under 2V connect the shorting wire provided by Maxwell to the and connectors 4 The module is now safe...

Page 10: ...o avoid false signals or shock hazards In high vibration environments do this every 6 months and in low vibration environments do this annually 7 Storage The discharged module can be stored in the ori...

Page 11: ...ell Technologies Korea Co Ltd Room 1524 D Cube City Office Tower 15F 662 Gyeongin Ro Guro Gu Seoul 152 706 South Korea Phone 82 10 4518 9829 Maxwell Technologies Shanghai Trading Co Ltd Unit A2 C 12th...

Page 12: ...Maxwell Technologies Downloaded From Oneyac com...

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