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INSTALLATION GUIDE

FIRST STEPS

Draw wire sensors series SX50, SX80, SX120

For further information please see the data sheet at

www.waycon.biz/products/draw-wire-sensors

MOUNTING OF THE SENSOR

•  Mount the sensor at the designated place by using the fixing holes before extracting the rope and 

before attaching the rope to the measuring target.

•  The sensor is usually installed by using the regular mounting plate. By disassembling the mounting 

plate, threads will become visible in the sensor housing for alternative installation. Sensors with 

option rope outlet S2 and S3 have a modified base plate.

•  Open the rope clip after the sensor is fully mounted and carefully extract the measuring rope. Hook 

the rope clip on the measuring target and close the bracket of the clip. For safety reasons put a screw 

driver through the clip to extract the rope.

HANDLING THE WIRE ROPE

•  When installing or operating the sensor, take care not to let the rope snap back by mistake or extract 

the rope over the specified measurement range, as this might destroy the sensor.

•  The rope must be extracted from the sensor vertically. The maximum variation from the vertical is 

3°. Avoid extracting the rope at an inclination, since the durability of the instrument would shorten 

considerably. If it is not possible to keep the limit of 3°, a deflection pulley has to be used.

•  Guide the rope preferably in corners or guarded in channels to prevent pollution or accidental touch.

•  Avoid guiding the rope over edges or corners. Use a deflection pulley instead.

•  Do not operate the sensor if the rope is buckled or damaged. A ripping of the rope may lead to 

injuries or a damaging of the sensor.

WayCon Positionsmesstechnik GmbH would like to thank you for the trust you have placed in us and 

our products. This manual will make you familiar with the installation and operation of our draw wire 

sensors. Please read this manual carefully before initial operation!

Unpacking and checking:

Carefully lift the device out of the box by grabbing the housing. Do not pull the rope. After unpacking 

the device, check it for any visible damage as a result of rough handling during the shipment. Check 

the delivery for completeness.

If necessary consult the transportation company, or contact WayCon directly for further assistance.

Summary of Contents for SX Series

Page 1: ...y the sensor The rope must be extracted from the sensor vertically The maximum variation from the vertical is 3 Avoid extracting the rope at an inclination since the durability of the instrument would...

Page 2: ...20 2 x M4 7 5 11 5 M3 x 6 M5 x 6 20 30 60 17 25 2 x M4 17 25 2 x M4 100 Mounting rope outlet sideways bottom S2 rope outlet bottom S3 Sensors with option rope outlet S2 and S3 have a modified base pla...

Page 3: ...ELECTRICAL CONNECTION INCREMENTAL OUTPUT SX50 SX80 SX120 Connector output M12 male 8 pins Signal GND V A A B B Z Z Pin 1 2 3 4 5 6 7 8 1 2 5 4 3 7 6 8 SX80 SX120 Connector output M23 male 12 pins Sign...

Page 4: ...ins Signal GND V C C D D Pin 1 2 3 4 5 6 Signal SET DIR Status n c H Pin 7 8 9 10 11 12 shield 1 2 5 4 3 7 6 8 2 1 5 6 7 3 4 8 9 10 11 12 ELECTRICAL CONNECTION CANopen SX50 Cable output 1 Signal GND V...

Page 5: ...3 4 Bus OUT female Signal BUS_VDC 1 PB_A BUS_GND 1 PB_B shield 2 1 3 4 5 Pin 1 2 3 4 5 1 for supplying an external Profibus termination resistor ELECTRICAL CONNECTION EtherCAT PROFINET SX50 SX80 SX120...

Page 6: ...ngular connector IP67 shielded K8P10M SW M12 10 m angular connector IP67 shielded Pin 1 2 3 4 5 6 7 8 Cable colour WH BN GN YE GY PK BU RD Cable with mating connector M23 female 12 poles K12P2M S M23...

Page 7: ...le with mating connector M12 male 5 poles K5P2M S M12 CAN 2 m straight connector shielded Pin 1 2 3 4 5 Cable colour shield RD BK WH BU 2 1 3 4 5 1 2 4 3 5 Digital output EtherCat and Profinet Bus In...

Page 8: ...3 MAINTENANCE The devices are maintenance free If however the rope is soiled due to adverse environmental conditions it can be cleaned with a cloth drenched in resin free machine oil DECLARATION OF EU...

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