background image

 

 

Page 6 

 

When servicing, use only 

manufacturer approved replacement 

parts

 

Never reach around the saw blade

 

Do not perform any operation free 

hand

. Always place the work piece, to 

be cut, on the miter saw table, and 

position it firmly against the fence as a 

backstop. Always use the fence. 

 

Always keep hands out of the path of 

the saw blade

. Do not reach under the 

material being cut or into the blade’s 

cutting path with your fingers or hand for 

any reason. 

 

To reduce the risk of injury, return the 

saw arm to the full rear position after 

each crosscut operation

 

Always make sure that the miter table 

and saw arm (bevel function) are 

locked

 

in position

 before operating 

your saw. Lock the miter table by 

securely tightening the miter-lock lever. 

Lock the saw arm (bevel function) by 

securely tightening the bevel locking 

lever. 

 

Be sure that the blade path is free of 

nails

. Always carefully inspect lumber 

and remove all nails before cutting. 

 

Always be sure that the blade clears 

the work piece

. Never start the saw 

with the blade touching the work piece. 

Always allow the motor to come to full 

speed before starting a cut. 

 

Support long work pieces when 

cutting to minimize the risk of blade 

pinching or kickback

. The saw may 

slip, walk or slide while cutting long or 

heavy boards. 

 

Never use a length-stop on the free 

(scrap) end of a clamped work piece

never hold onto or bind the free (scrap) 

end of the work piece in any operation. 

If a clamp and a length-stop are used 

together, these must both be installed 

on the same side of the saw table to 

prevent the saw from catching the loose 

end and kicking up. 

 

Never cut more than one piece at a 

time

. Do not stack more than one work 

piece on the worktable at a time. 

 

Avoid awkward operations and hand 

positions where a sudden slip could 

cause your hand to move into the 

blade

. Always make sure that you have 

good balance. Never operate your saw 

on the floor or in a crouched position. 

 

Only use the correct blades

. Use the 

correct blade size, style and cutting 

speed for the material and the type of 

cut. Do not use blades with incorrect 

size holes. Never use blade washers or 

blade bolts that are defective or 

incorrect. 

 

Always keep blades clean and sharp

Sharp blades minimize stalling and 

kickback. 

 

Do not use dull or damaged blades

Bent blades can break easily or cause 

kickback. 

 

Never hold a work piece by hand if it 

is too small to be clamped

. Always 

keep your hands clear of the “no hands” 

zone. 

 

Never apply lubricants to the blade 

when it is running

 

Never use solvents to clean plastic 

parts

. Solvents could dissolve or 

otherwise damage the material. 

 

Do not turn the motor switch on and 

off rapidly

. This could cause the blade 

to loosen, which could create a hazard. 

Should this ever occur, stand clear and 

allow the saw blade to come to a 

complete stop. Disconnect the saw from 

the power source and securely tighten 

the blade bolt. 

 

Never leave the saw unattended

 while 

it is connected to a power supply. Turn 

the power off. Don’t leave the tool until it 

comes to a complete stop. 

 

Keep the motor ventilation slots 

clean and free of chips or dust

. To 

avoid motor damage, the motor should 

be blown out or vacuumed frequently to 

keep sawdust from interfering with the 

motor ventilation. Disconnect the saw 

from the power source before removing 

dust with a vacuum or by blowing. 

 

Never lift this tool by gripping the 

cutting handle or the miter fence

. This 

may cause misalignment. Always lock 

the saw arm in the “Down” position and 

then carry the saw by holding the base 

or lift it using the carrying handle 

/support bracket. 

      WARNING:

 

Some dust created by 

power sanding, sawing, grinding, 

drilling and other construction activities 

contains chemicals to cause cancer, 

birth defects or other reproductive 

harm.

  

Some examples of these chemicals are: 

 Lead from lead-based paints. 

 Crystalline silica from bricks, cement, 

and other masonry products. 

 Arsenic and chromium from chemically 

treated lumber. 

(Continued on page 7) 

Summary of Contents for 240-0021

Page 1: ...For more information or to ask questions Call Toll Free 866 902 9690 Monday Friday between 8 30 AM and 5 00 PM ET CAUTION To Reduce The Risk Of Injury User Must Read And Understand Operator s Manual S...

Page 2: ...afety symbols 3 Safety instructions 4 Electrical 8 Laser 9 Application 10 Specifications and features 12 Assembly and adjustment 15 Operation 23 Maintenance 30 Troubleshooting 31 Warranty 32 TABLE OF...

Page 3: ...side shields and a full face shield when operating this product Hand protection Wear gloves for handling saw blades and rough material recommendation that saw blades should be carried in a holder whe...

Page 4: ...cord to disconnect it from the socket Keep the cord away from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both h...

Page 5: ...ete stop Make workshop kid proof with padlocks master switches or by removing starter keys Don t force tool It will do the job better and safer at the rate for which it was designed Never use saw blad...

Page 6: ...ate your saw on the floor or in a crouched position Only use the correct blades Use the correct blade size style and cutting speed for the material and the type of cut Do not use blades with incorrect...

Page 7: ...fingers to touch the terminal or the plug when installing or removing the plug from an outlet To reduce the risk of electric shock double insulated tools are equipped with a polarized plug one prong i...

Page 8: ...y object other than the work piece Always ensure that the laser beam is aimed at a sturdy work piece without a reflective surface Wood or rough coated surfaces are acceptable Bright shiny reflective s...

Page 9: ...the blade binds or stalls throwing the work piece back toward the operator Miter Cut A cutting operation made with the blade at any angle other than 90 to the fence No Hands Zone The area between the...

Page 10: ...g blade 6 mm hex key D 1pc Work piece clamp E 1pc Operator s Manual WARNING If any parts are damaged or missing do not operate this saw until the missing parts are replaced Failure to heed this warnin...

Page 11: ...8 pounds Cutting Capacities Inches 0 Miter x 0 Bevel 45 Miter x 0 Bevel 0 Miter x 45 Bevel 45 Miter x 45 Bevel Max Cross Cut 13 5 9 5 13 5 9 5 Max Depth of Cut 3 5 3 5 1 8 L 1 0 R 1 8 L 1 0 R Max Cros...

Page 12: ...Page 12 SPECIFICATIONS AND FEATURES FIG 2 FIG 3...

Page 13: ...cutting accuracy MITER LOCK HANDLE The miter lock handle securely locks the miter table at the desired miter angle MITER LATCH BUTTON When pushing the miter latch button down it will release the mite...

Page 14: ...ou have carefully inspected and satisfactorily operated the miter saw TRANSPORTING THE SAW WARNING Failure to unplug your saw could result in accidental starting causing serious injury WARNING This sa...

Page 15: ...e Step 2 Pull out the lever to disengage from the locking bolt and then rotate approximately turn clockwise Step 3 Release the lever to re engage with the locking bolt and rotate approximately turn to...

Page 16: ...g head To avoid the saw head tilting down suddenly due to its own weight hold the saw arm in place with one hand when loosening the bevel lock lever Step 3 Make sure the angle detent pin is in disenga...

Page 17: ...t in accidental starting causing serious injury WARNING To avoid risk of personal injury if movement is tight or if there is play in the adjustment have your saw serviced by an authorized service cent...

Page 18: ...the depth stop block Step 4 Plug the saw and press down the saw head to cut and check the depth adjust the cutting depth to requirement by turning the depth stop adjustment bolt Step 5 Tighten the lo...

Page 19: ...ll out the whole clamp to remove WARNING When using the work piece clamp included to secure the work piece clamp the work piece on one side of the blade only The work piece must remain unclamped on th...

Page 20: ...ng or contact 866 902 9690 for assistance NOTE The saw is factory set for accurate cutting After assembling it check for accuracy as directed in the following section of this manual If shipping has in...

Page 21: ...e combination square Due to tight checking place only use the combination Square s head NOTE To correct angle accuracy of the blade to the miter table either by squaring the blade to the table or by a...

Page 22: ...On Off trigger the lock off button will engage the safety switch automatically NOTE Make the On Off trigger childproof Insert a small padlock not included or cable with padlock through the holes in t...

Page 23: ...Step 7 Before turning the saw on lower the saw arm to make sure that the clamp clears the moveable safety guard and the saw arm Step 8 Squeeze On Off trigger Always allow the blade to reach full speed...

Page 24: ...orming any miter cuts the upper fence could be moved depending on your requirement Step 1 Unplug the saw Step 2 Set the bevel angle at 0 and turn the miter table to desired angle using either the mite...

Page 25: ...checked after setting the second angle Once the two correct settings for a particular cut have been obtained always make a test cut WARNING Never pull the saw toward you during a cut The blade can sud...

Page 26: ...is tool has multi slide bar of two sections Each section can be locked unlocked by its own locking knob Step 1 Unplug the saw Step 2 Loosen the lock nut rotate the depth stop adjustment bolt to the de...

Page 27: ...ng has a high top rear spring angle the section that fits flat against the ceiling of 52 and a bottom rear spring angle the section that fits flat against the wall of 38 Step 1 Unplug the saw Step 2 S...

Page 28: ...rench included to turn the threaded blade screw clockwise Remove the blade screw and the outer blade flange Step 7 Remove the blade wipe the blade flanges and spindle to remove any dust and debris put...

Page 29: ...frequent lubrications You will need to apply Automotive oil directly to the slide bars Light oil or pressurized light spray oil to the arm pivot shaft Light oil or pressurized light spray oil to the t...

Page 30: ...emedy Motor does not power on Brush worn Contact customer service center Brush sparks excessively when switch is released Brush worn damaged Replace brushes See MAINTENANCE chapter Blade hits table Mi...

Page 31: ...ears The warranty 1 Excludes expendable parts including but not limited to blades bits light bulbs and or batteries 2 Shall be void if this tool is used for commercial or and rental purposes And 3 Doe...

Page 32: ...Page 32 For more information or to ask questions Call Toll Free 866 902 9690 Monday Friday between 8 30 AM and 5 00 PM ET 2015 Menard Inc Eau Claire WI 54703 06 2015...

Reviews: