Masibus TC 5396 User Manual Download Page 37

Page: 37 / 40

Model: TC5396

masibus

Doc. Ref. no. : - m105/om/101
Issue no. 00

User’s Manual

Page 37 of 40

11. APPENDIX

11.1 Troubleshooting

If the operating display does not appear after turning on the controller’

s power, follow

the measures in the procedure below.

If a problem appears complicated, contact our sales representative.

IMPORTANT

Take note of the parameter settings when asking the vendor for repair.

Summary of Contents for TC 5396

Page 1: ...I ID D C CO ON NT TR RO OL LL LE ER R T TC C 5 53 39 96 6 Masibus Automation Instrumentation Pvt Ltd B 30 GIDC Electronics Estate Sector 25 Gandhinagar 382044 Gujarat India 91 79 23287275 77 91 79 232...

Page 2: ...al 7 Advance Feature 7 3 PHYSICAL SPECIFICATIONS MOUNTING DETAILS 8 4 TERMINAL CONNECTIONS 9 4 1 How to connect wires 10 5 FRONT PANEL DETAILS 11 5 1 Front Panel Description 11 6 MENU LAYOUT 14 6 1 Me...

Page 3: ...CAL span 33 9 2 Procedure for RET zero and RET span 33 10 COMMUNICATION PROTOCOL MODBUS RTU 34 10 1 Introduction 34 10 2 Parameter Address Details 34 10 3 Exceptional Response 36 11 APPENDIX 37 11 1...

Page 4: ...utomation and Instrumentation P Ltd herein after referred to as MASIBUS Adobe Acrobat and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated All other product name...

Page 5: ...excitation current 0 16mA Approx NMRR 40 dB CMRR 120 dB Temp co 100ppm C Input Impedance 1M Voltage Input 250 Current Input Max Voltage 20VDC Input type Range E 200 to 1000 C J 200 to 1200 C K 200 to...

Page 6: ...ls C NO NC Rating 5A 230VAC 30VDC Relay Output RL3 RL4 Function Alarm Type Single Change over Three Terminals C NO Rating 5A 230VAC 30VDC SSR Output Option in lieu of RL1 Function Control Rating 11 VD...

Page 7: ...condary terminals indicate analog I O signal and Communication O P Insulation resistance 20M or more at 500 V DC 2 5 Environmental TEMPCO For Input to PV Display 100ppm FOR Display to Retransmission a...

Page 8: ...Mounting Type Panel mounting Size H x W x D 100 mm x 100 mm x 55 mm Front Bezel 100 mm x 100 mm Panel Cutout 92 mm x 92 mm Depth Behind The Panel 52 mm Weight 300g Approx Enclosure Material Front Poly...

Page 9: ...tion control without slide wire feedback 8 NO2 9 NC2 10 C1 For Relay 1 potential free Contacts Use 230V 2A load PID On Off Control o p Alarm 1 o p if output type is Linear Forward Relay if output type...

Page 10: ...e primary side of the line and use a line filter on the secondary side Do not place the primary and secondary power cables close to each other For thermocouple input use shielded compensating lead wir...

Page 11: ...n Manual Mode this key is used to Decrement the Power Enter Key In RUN mode shows custom display parameters selected from Level 6 menu In Sub Menu it can be used to get to the next Parameter It is als...

Page 12: ...rwise Relay 2 Indication RL2 ON when Relay 2 is energized OFF otherwise Relay 3 Indication RL3 ON when Relay 3 is energized OFF otherwise Relay 4 Indication RL4 ON when Relay 4 is energized OFF otherw...

Page 13: ...13 of 40 Example How to change Input Type NOTE ALL other parameters can EDIT according to the above steps If one of the SELECT Display Parameter from LEVEL 6 Menu is register as 0 in SELECT display I...

Page 14: ...Model TC5396 masibus Doc Ref no m105 om 101 Issue no 00 User s Manual Page 14 of 40 6 MENU LAYOUT 6 1 Menu Layout...

Page 15: ...Model TC5396 masibus Doc Ref no m105 om 101 Issue no 00 User s Manual Page 15 of 40...

Page 16: ...ly relevant parameters will be displayed in menu Press for at least 2 sec to toggle between AUTO MANUAL mode if function key is A M 6 3 LEVEL 1 SET POINT SETTINGS Set Point Setting Parameter PV displa...

Page 17: ...o dir Output Direction Set Output Direction dir rev 0 REV REVERSE 1 DIR Direct 0 REV Control Type COP is PID 11 MR mr Manual Reset Adjust Manual Reset Value It is used to shift P Band for critical Con...

Page 18: ...Above Table Can be set to any value within the Input Range less the SPAN Value 200 If TC E 20 SPAN span Span Automatically change to the Input Higher Range with changing of Input Type Refer Above Tabl...

Page 19: ...Alarm Set Point 4 5 SOKR Remaining Soak Time 0 Output Type is Linear only then A1 SP will appear 27 OFST ofst offset Offset Value Input type range RTD Thermocouple 100 0 C to 100 0 C Linear 1000 to 10...

Page 20: ...Normal logic for that condition relay will OFF for Fail Safe Logic vice versa 0 Normal Output Type is LIN Linear 36 A1DY a1dy Alarm 1 Delay Alarm Delay is amount of time in sec that Relay 1 will wait...

Page 21: ...ut Type is not VPFN 49 OUTPUT PARAMETERS Parameter PV display Setting Name Description Default Value Show if Only Reg No Symbol Name COP Cop Control Output Type Select Controlling Type for Output PiD...

Page 22: ...ion Output Table for OPEN OVER UNDER Condition 1 DIRECT OT Output Type is Relay SSR 55 RT2T rt2T Retransmissi on 2 Type Retransmission 2 Output Type This output is according to PV input Zero Span acts...

Page 23: ...editable By registering 0 in SELECT display will be considered as none of parameters are selected for operator mode db db Dead Band 0 1 to 50 0 1 0 Output type is VPFN 62 SOAK SOAK Soak Soak Stop RUn...

Page 24: ...LZ Calz Calibration Zero Calibration Zero for PV Input SV Display PV CALS Cals Calibration Span Calibration Span for PV Input SV Display PV RTZ1 rtz1 Retransmission 1 ZERO Calibration Zero for Retrans...

Page 25: ...ions On Off hysteresis prevents the output from chattering or making fast continual switches if the cycling above and below the set point occurs very rapidly Figure 7 1 Typical Relay operation High ty...

Page 26: ...ch the control output varies in proportion to the deviation between the setting value and the processing temperature If the proportional band is narrowed even if the output changes by a slight variati...

Page 27: ...tioning band but likely not on the set point Some controls use manual reset as a digital user programmable value this allows the user to preprogram the approximate output requirement at the set point...

Page 28: ...tput is available AO Output or Communication Factory Settable 7 3 Ramp and Soak Function This function is used to stop the sudden change of set point The ramp function is performed in following condit...

Page 29: ...n Control without slide wire feedback control user has to set the operating time required for a valve to change from the fully closed position to the fully open position With the preset operating time...

Page 30: ...ef figure 5 4 Pvdb Deviation High Low Band alarm Ref figure 6 5 PvaH Absolute value High alarm Ref figure 1 6 PvAL Absolute value Low alarm Ref figure 2 7 SPAH Absolute value set point high alarm Ref...

Page 31: ...TC5396 masibus Doc Ref no m105 om 101 Issue no 00 User s Manual Page 31 of 40 NOTE LIT LED on UNLIT LED off Up arrow indicate Alarm will ON from this value Down arrow indicate Alarm will OFF from this...

Page 32: ...y the opposite However it s worth mentioning that the relays will be in off de energized state on Power on reset condition They will energize only after approximate 5 seconds When alarm type none is s...

Page 33: ...d Here one shot calibration technique is used i e the zero and span are calibrated once Individual zero or span can also be calibrated first calibrate zero and then span While calibrating thermocouple...

Page 34: ...e register The error checking field contains a 16 bit value implemented as two eight bit bytes The error check value is the result of a Cyclical Redundancy Check CRC calculation performed on the messa...

Page 35: ...Int R W 25 SET Type 1 40025 Int R W 26 Open Sensor Status 40026 Int R W 27 Decimal Point 40027 Int R W 28 Display set point 40028 Int R W 29 offset 40029 Int R W 30 Filter 40030 Int R W 31 Auto CJC S...

Page 36: ...40064 Int R W 65 Pass word 40065 Int R W 66 Version 40066 Int R 10 3 Exceptional Response TABLE 8 CODE MEANING 01 Function code Invalid It must be 01 05 03 or 06 The function code received in the que...

Page 37: ...IX 11 1 Troubleshooting If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated contact our sales r...

Page 38: ...PV UP REV 20 8 3 2 20 8 PV DOWN DIR 3 2 20 8 3 2 1 5V PV UP DIR 5 2V 5 2V 0 8V PV DOWN REV 0 8V 0 8V 5 2V PV UP REV 5 2V 0 8V 5 2V PV DOWN DIR 0 8V 5 2V 0 8V NOTE 1 OPEN UNDER OVER condition is applic...

Page 39: ...And the other Left Slot can be used for either Retransmission or RS 485 Communication Card by appropriate Jumper setting shown in below figure Jumper setting for RS485 Jumper setting for Retransmissio...

Page 40: ...6 Load connection Electrical precautions during use Electrical noise generated by switching of inductive loads can create momentary disruption erratic display and latch up data loss or permanent damag...

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