IMPORTANT INFORMATION - 1B-1
90-824052R3 JUNE 2002
Specifications
Gear Case Lubricant Capacity
Gear Case Ratio
Capacity
1.78:1
21 fl. oz. (625ml)
1.87:1
24-1/4 fl oz. (717ml)
2.00:1
24-1/4 fl oz. (717ml)
2.30:1
24-1/4 fl oz. (717ml)
Special Tools
Description
Part No.
Flushing Attachment
44357A2
Grease Gun
91-37299A1
Quicksilver Lubricant/Sealant
Description
Part No.
Gear Lubricant -
Premium Blend
92-19007A24
Anti-Corrosion Grease
92-78376A6
2-4-C Marine Lubricant
with Teflon
92-825407A12
SAE 30W Motor Oil
Obtain Locally
Inspection and Maintenance
Schedule
Before Each Use
1. Check that lanyard stop switch stops the engine.
2. Visually inspect the fuel system for deterioration
or leaks.
3. Check outboard for tightness on transom.
4. Check steering system for binding or loose com-
ponents.
5. Visually check steering link rod fasteners for
proper tightness.
6. Check propeller blades for damage.
After Each Use
1. Flush out the outboard cooling system if operat-
ing in salt or polluted water.
2. Wash off all salt deposits and flush out the ex-
haust outlet of the propeller and gear case with
fresh water if operating in salt water.
Every 100 Hours of Use or Once
yearly, Whichever occurs first
1. Lubricate all lubrication points. Lubricate more
frequently when used in salt water.
2. Inspect and clean spark plugs.
3. Check engine fuel filter for contaminants – Car-
buretor models.
4. Replace Water separating fuel filter – EFI mod-
els.
5. Check corrosion control anodes. Check more fre-
quently when used in salt water.
6. Drain and replace gear case lubricant.
7. Lubricate splines on the drive shaft.
∗
8. Check power trim fluid.
9. Inspect battery.
10. Adjust carburetors (if required).
∗
11. Check engine timing setup.
∗
12. Check control cable adjustments.
∗
13. Remove engine deposits with Quicksilver Power
Tune Engine Cleaner.
Summary of Contents for 105/140 JET
Page 5: ...1 A IMPORTANT INFORMATION SPECIFICATIONS...
Page 14: ...1 B IMPORTANT INFORMATION MAINTENANCE...
Page 25: ...C 1 IMPORTANT INFORMATION GENERAL INFORMATION...
Page 34: ...D 1 B A D C IMPORTANT INFORMATION OUTBOARD MOTOR INSTALLATION...
Page 50: ...A 2 ELECTRICAL IGNITION SYSTEM...
Page 79: ...2A 28 ELECTRICAL 90 824052R3 JUNE 2002 SPARK PLUG WIRE ROUTING HIGH PERFORMANCE OUTBOARDS...
Page 80: ...B 2 51797 ELECTRICAL BATTERY CHARGING SYSTEM AND STARTING SYSTEM...
Page 101: ...C 2 ELECTRICAL TIMING SYNCHRONIZING ADJUSTING...
Page 117: ...D 2 ELECTRICAL WIRING...
Page 133: ...90 824052R3 JUNE 2002 ELECTRICAL 2D 15 Notes...
Page 149: ...A 3 FUEL SYSTEMS FUEL PUMP...
Page 159: ...B 3 54350 FUEL SYSTEMS CARBURETORS...
Page 161: ...90 824052R3 JUNE 2002 FUEL SYSTEMS 3B 1 Notes...
Page 206: ...C 3 FUEL SYSTEMS FUEL INJECTION SN 0G303045 AND BELOW...
Page 213: ...1 2 3 4 5 6 7 8 3C 6 FUEL SYSTEMS 90 824052R3 JUNE 2002 Fuel Management System...
Page 272: ...D 3 55173 FUEL SYSTEMS FUEL INJECTION SN 0G303046 AND ABOVE...
Page 344: ...E 3 FUEL SYSTEMS OIL INJECTION...
Page 370: ...4 51804 A POWERHEAD...
Page 418: ...90 824052R3 JUNE 2002 POWERHEAD 4A 47 Notes...
Page 429: ...4 51804 B POWERHEAD COOLING...
Page 434: ...4B 4 POWERHEAD 90 824052R3 JUNE 2002 Notes...
Page 436: ...90 824052R3 JUNE 2002 4B 6 POWERHEAD...
Page 441: ...A 5 MID SECTION CLAMP SWIVEL BRACKET AND DRIVESHAFT HOUSING...
Page 443: ...90 824052R3 JUNE 2002 MID SECTION 5A 1 Notes...
Page 457: ...B 5 MID SECTION POWER TRIM SQUARE MOTOR AND ROUND MOTOR DESIGN...
Page 495: ...A 6 LOWER UNIT E Z SHIFT GEAR HOUSING STANDARD ROTATION...
Page 554: ......
Page 555: ...B 6 LOWER UNIT COUNTER ROTATING LEFT HAND GEAR CASE...
Page 616: ...C 6 LOWER UNIT MERCURY XR6 MARINER MAGNUM III GEAR HOUSING...
Page 651: ...D 6 LOWER UNIT E Z SHIFT GEAR HOUSING NON RATCHETING STANDARD ROTATION STARTING S N 0G438000...
Page 657: ...90 824052R3 JUNE 2002 LOWER UNIT 6D 5 Notes...
Page 697: ...90 824052R3 JUNE 2002 LOWER UNIT 6E 5 Notes...
Page 740: ...6 F JET OUTBOARDS...
Page 742: ...90 824052R3 JUNE 2002 JET OUTBOARDS 6F 1 Notes...
Page 759: ...7 ATTACHMENTS CONTROL LINKAGE...