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COVERING SYSTEM FOR ROLL-OFF

CONTAINERS AND TIPPER BODIES

User Manual and Check Register

English

- Translation of the original instructions in Italian language -

Summary of Contents for Ecotype

Page 1: ...COVERING SYSTEM FOR ROLL OFF CONTAINERS AND TIPPER BODIES User Manual and Check Register English Translation of the original instructions in Italian language...

Page 2: ...r l reserves the right to make changes at any time without notice All mentioned product names and trademarks are exclusively owned by the respective holder Marcolin Covering s r l took great care in e...

Page 3: ...Danger zone exposed person operator definitions 12 2 5 Situations of risk and danger for people s health 13 2 5 1 Danger of slipping and falling 13 2 5 2 Danger of limb crushing and or shearing injur...

Page 4: ...c strings with hooks or the automatic lateral hooks only if installed 27 4 4 7 Replace broken or damaged fastening hooks on the outer board wall only if installed 27 4 4 8 Check the contact plates onl...

Page 5: ...The machine s lifecycle depends on the frequency of its use and the preservation status in which it is maintained 1 4 Product warranty The covering is supplied according to the contractual warranty co...

Page 6: ...1 5 1 Facsimile of EC Declaration of Conformity...

Page 7: ...ntenance personnel and those authorised to use it are required to know the contents of this manual The owner of the machine is committed to personally check that people in charge are adequately traine...

Page 8: ...he manual should be kept constantly inside the machine If the manual is lost the operator is obliged to notify the safety manager immediately who will then request a copy from the manufacturer 1 8 6 C...

Page 9: ...ONSIBILITY to have received and understood the instructions for starting operating stopping and keeping in perfect conditions the machine to have received the user manual and to commit himself to unde...

Page 10: ...THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER SIGNATURE SIGNATURE PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr resident in postcode addr...

Page 11: ...THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER SIGNATURE SIGNATURE PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr resident in postcode addr...

Page 12: ...y length 4 Covering fastening system depending on the model could be supplied with a hermetic closure with rubber straps 5 Folding and lifting system of the tarpaulin 2 4 Danger zone exposed person op...

Page 13: ...injuries Putting fingers between the running cables of the covering inside the tensioning systems or into any gaps in the covering mechanism causes limbs to be crushed and or sheared WARNING DANGER OF...

Page 14: ...e tarpaulin by hand This system requires particular surveillance by the operator in fact it is essential that before closing it the operator verifies that there is nobody behind the tipper body in the...

Page 15: ...sibly The additional stresses caused by a running vehicle on a damaged or malfunctioning covering system may also cause the disruption and projection of the covering to the road WARNING DANGER OF DETA...

Page 16: ...38 5 MODERATE BREEZE 4 Dust and loose paper raised Small branches begin to move 19 4 28 4 GENTLE BREEZE 3 Leaves and small twigs constantly moving light flags extended 11 9 19 4 LIGHT BREEZE 2 Wind fe...

Page 17: ...in Covering s r l or authorised retailer installer gives the owner or delegated operator a training and apprehension course on all the necessary procedures to start conduct stop and maintain the machi...

Page 18: ......

Page 19: ...he tipper body proceed as follows to fold again the covering Remove all the elastic strings if provided in the version installed on your vehicle from the lateral hooking points so that the covering ca...

Page 20: ...in SAFETY SHUTDOWN to prevent that unauthorised personnel could start the machine The safety shutdown must be always activated if the working of the covering system is not necessary during day and ov...

Page 21: ...5 Reprogramming the TX MARCOLIN radio remote control Should it become necessary to reprogram the TX MARCOLIN radio remote control please follow the procedure below 1 Enter programming mode by pressing...

Page 22: ...lly Hook the elastic strings to the lateral hooking points to fasten the tarpaulin for the road travel if provided for the version installed on the vehicle Press the emergency mushroom pushbutton and...

Page 23: ...in good order before starting the tilting movement of the tipper body 3 2 12 How do you interrupt the machine operations Follow the process described in paragraph 3 2 7 3 2 13 How do you stop the mach...

Page 24: ...t is important to contact as a matter of priority if the emergency situation allows it the local installer for getting detailed information about the procedure to apply WARNING Before opening the cove...

Page 25: ...AND PLANT DEACTIVATED Put out the Machine under maintenance sign The manufacturer denies any responsibility Do not carry out DIY type interventions the machines are dangerous and must be treated by co...

Page 26: ...NCE EXTRAORDINARY MAINTENANCE CHECK METAL STRUCTURE AND BOWS quarterly Yearly c o manufacturer or authorised workshop WARNING If damages are ascertained DO NOT START THE MACHINE bring it to a Marcolin...

Page 27: ...s with hooks or the automatic lateral hooks only if installed 20 30 hours after assembling the system carry out the following operations OPERATION ORDINARY MAINTENANCE EXTRAORDINARY MAINTENANCE CHECK...

Page 28: ...he covering OPERATION ORDINARY MAINTENANCE EXTRAORDINARY MAINTENANCE CHECK SLIDING CONDITIONS monthly Yearly c o manufacturer or authorised workshop Check that the upper edges of the tipper body are f...

Page 29: ...ective clothing ALL MAINTENANCE OPERATIONS MUST BE CARRIED OUT WITH THE MACHINE IDLE AND PLANT DEACTIVATED DO NOT WALK ON THE TARPAULIN Put a Machine under maintenance sign out The manufacturer denies...

Page 30: ...lity On the frontside of the tipper body remove the aluminium flat bar that fastens the tarpaulin and pull out the plastic flat strip Inside the tipper body remove the plastic ties that fasten the tar...

Page 31: ...der to prevent hand injuring caused by the possible fraying of the metal mesh Removing the cable To properly remove the cable it is necessary to operate on the Left and Right front supports Operating...

Page 32: ...e length of the steel cable between the various elements operating as shown in the following figures Note The position of the cable is the same both for the manual and motorised versions Note In the a...

Page 33: ...l the bows through the hole on their support Last of all insert the head of the cable into the pulling bow support hole Make sure that there is at least 100 150 mm left of the back end of the cable fo...

Page 34: ...eel cable by pulling it manually 3 Fasten both ends of the cable 1 5 pulling them through the specific supplied clamps 2 4 COVERING WITH DOUBLE PULLING BOW LOWERED CABLE 1 Insert two clamps 3 and 5 in...

Page 35: ...arranty After having fixed the steel cable cut the excess lenght off but leaving about 100 150 mm usable for any necessary adjustments Note Prior to cutting the cable wrap the cut surface with insulat...

Page 36: ...y 2 moves backwards tightening up the steel cable Act alternatively on one support and on the other one tightening up the cable in the same way on both sides When the required tension is achieved bloc...

Page 37: ...hand injuring caused by the possible fraying of the metal mesh Spray all the pulleys of the covering with Svitol to ease the following operations Fold up the covering into the front part of the tippe...

Page 38: ...the battery to the control box terminals Operation NOT permitted to user Contact Marcolin Technical Support or an authorized workshop to repair the connections The safety fuse has blown Operation NOT...

Page 39: ...d Check that the electrical contacts of motor and Control Box are not dirty or oxidised If necessary clean with a dry cloth and protect with synthetic moisture repellent grease Stubborn oxidation may...

Page 40: ...r and derivate varnish etc Protecting the environment is very important and for this reason the components listed above must be sent to expressly authorised institution for their disposal recycling 4...

Page 41: ...intenance operations and to the research of faults as a trace for the possible localization of functioning anomalies which have to be notified to the manufacturer for getting the qualified personnel s...

Page 42: ...ns carried out SIGNATURE OF MAINTENANCE TECHNICIAN DATE OF INTERVENTION OPERATIONS CARRIED OUT REPLACED COMPONENTS Planned maintenance as prescribed in Chapter 4 of this manual Further operations carr...

Page 43: ...onservation of protective treatments Integrity of metalwork absence of cracks or breaks Proceed with the immediate replacement of damaged parts Elastics with hooks to lock the tarpaulin in place State...

Page 44: ...ordinary maintenance Further operations carried out STAMP AND SIGNATURE OF THE AUTHORISED WORKSHOP CARRIED OUT OPERATIONS REPLACED COMPONENTS DATE OF INTERVENTION The covering system has been subjecte...

Page 45: ...C Ch ha ap pt te er r 6 6 ENCLOSURES 6 1 Reference diagram for electrical connections...

Page 46: ...tendant number is higher than the subscription lines please make some photocopies of the page sign them and attach them to the manual Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr Mr...

Page 47: ...g s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacturer Marcolin Covering s r l Via Or...

Page 48: ...Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacturer Marcolin Covering s r l...

Page 49: ...Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacturer Marcolin Covering s r l...

Page 50: ...L USE THE MACHINE SIGNATURE SIGNATURE Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON The undersigned Mr resident in postcode address...

Page 51: ...COLLEAGUES WHO WILL USE THE MACHINE SIGNATURE SIGNATURE Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON The undersigned Mr resident in...

Page 52: ...URCHASERS IF ANY SIGNATURE SIGNATURE Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE TO THE OWNERS MADE ON The undersigned Mr resident in post...

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