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TMS800E13 OPERATOR MANUAL
OPERATING CONTROLS AND PROCEDURES
3
Published 02-06-2014, Control # 495-00
OPERATING PROCEDURES
Breaking in a New Carrier
Your new Grove carrier has been thoroughly tested,
adjusted, lubricated, and inspected prior to delivery. For
detailed engine break-in, refer to the applicable engine
manual.
The guidelines below will aid in getting a long service life out
of the crane.
•
Operate as much as possible in the half to three-
quarters throttle or load range.
•
Avoid long periods of operation with the engine at idle or
continuous maximum horsepower levels.
•
Observe instruments often and shut down at the first
indication of an abnormal reading.
•
Operate to a power requirement that allows acceleration
to governed speed when conditions require more power.
•
Check all components frequently for proper operation,
unusual noises, and excessive heating.
•
Check the engine oil and coolant levels frequently.
These guidelines should not be considered limitations but
rather as a guide for familiarization of the crane and
development of good operating habits.
Pre-Starting Checks
A complete walk-around visual inspection of the crane
should always be made with special attention to structural
damage, loose equipment, leaks, or other conditions that
would require immediate correction for safe operation. Refer
to “Maintenance Checklist” on page 6-1. The following
checklist items are suggested to ensure the crane is
prepared for starting the day’s work.
Fuel Supply
Fill the fuel tank and ensure the cap is on tight. For ISX
engines
ONLY USE ULTRA LOW SULFUR DIESEL (ULSD)
FUEL.
DEF Fluid Level (ISX Engines)
Check the DEF fluid level in the DEF tank; fill to the proper
level. An engine derate will occur when the fluid level is low.
Engine Oil
Check the oil level in the crankcase and fill to the FULL mark
on the dipstick. Do not overfill.
Engine Coolant
Check the coolant level in the radiator and fill to the proper
level. Do not overfill and ensure the radiator cap is secure.
Batteries
Check the state-of-charge indicator if applicable with
maintenance free batteries or check each cell for the correct
fluid level if equipped with standard or low maintenance
batteries. Use only clean distilled water and do not overfill.
On all types of batteries, make sure the cables and clamps
are tight and not corroded.
Hydraulic Reservoir and Filter
Check the hydraulic level sight gauge and filter condition
indicator on the hydraulic tank. Hydraulic fluid should be at
normal operating temperature and the boom and outriggers
in a retracted position.
Check breather for cleanliness and security.
Wire Rope
Inspect the wire rope in accordance with applicable Federal
Regulations. Sheaves, guards, guides, drums, flanges, and
any other surfaces that come in contact with the rope should
be inspected for any condition that could cause possible
damage to the rope.
Hook Block and Headache Ball
Inspect for nicks, gouges, cracks, and evidence of any other
damage. Replace a hook that has cracks or shows evidence
of excessive deformation of the hook opening (including
twist). Be sure the safety latch is free and aligned.
Seats and Mirrors
Adjust seat and mirrors for clear vision and safe driving.
Seat Belts
Seat Belt Maintenance
Seat belt assemblies are maintenance-free; however, they
should be periodically inspected to ensure that they are not
damaged and are in proper operating condition, especially if
they have been subjected to severe stress.
Cleaning Seat Belt Webbing
Wash the seat belt webbing with any mild soap or detergent.
Do not use commercial solvents. Also, bleaching or re-
CAUTION
Do not overfill.
WARNING
Do not loosen radiator cap on a hot engine. Steam or hot
coolant will cause severe burns.
Reference Only