background image

T

rouble shooting

P 1

1

12

Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution.

(1) Use the full charged battery which has the star mark. (

Fig. T-1

)

(2) When Housing is disassembled, check the conditions of the electrical parts

      (Connectors, Lead wires, Switches, etc.), Armature, Stator, Gear section, etc.

(3) Do the running test in Low speed mode (when the trigger is being pulled just a little)

      to check the following functions by repeating 10 times;

        

• F/R change lever   • Operation mode change ring   • High/Low speed change lever

        • Variable speed control trigger

Note in Repairing

Check List for Trouble Shooting

Motor runs when the machine

is switched on.
In case of running inconstantly, 

go to “No”. 

LED indicator lamps

are on.

LED job light are on.

The machine does not

have any trouble.

Symptom

Cause

Corrective action

Rotation speed can 

be changed.

Controller is broken.

Replace Controller.

Connect it firmly.

Check Lead wires,

or replace it.

LED indicator lamps 

are on.

Switch is broken.

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

Controller is broken.

Rotor is broken.

Stator is broken.

Replace Controller.

No

Controller is broken.

Connectors are in incomplete

connection.

Lead wires are broken.

Replace Controller.

Check the items from top of the following list. (Description of the item is referred to Circuit diagram in 

Fig. D-1

.)

Change Controller if your problem cannot be solved although its corrective action has been carried out.

Check Terminal,

or replace it.

Replace Switch.

Replace Rotor.

Replace Stator.

Switch is broken.

Replace Switch.

Connect it firmly.

Check Lead wires,

or replace it.

LED circuit is broken.

Connectors are in incomplete

connection.

Lead wires are broken.

Replace 

LED circuit.

Switch is broken.

Replace Switch.

LED job light are on.

Rotor is rubbed to

Stator.

Yes

Yes

No

Connect it firmly.

Check Lead wires,

or replace it.

Connectors are in incomplete

connection.

Lead wires are broken.

Switch is broken.

Replace Switch.

Terminal is broken.

Star mark

Fig. T-1

Summary of Contents for DHP480

Page 1: ...h W Height H Length L 199 7 7 8 79 3 1 8 243 9 9 16 1 260 10 1 4 2 Battery Capacity of drill chuck mm Capacity mm Max lock torque N m in lbs Electric brake Variable speed control Mechanical speed cont...

Page 2: ...rench with strong fastening torque such as Model BTW450 440 N m in max fastening torque Remove Drill chuck as drawn in Fig 2 1 Remove M6x22 Flat head screw Then preset the machine as drawn in Figs 1 2...

Page 3: ...of Hex wrench 10 Hex wrench 10 viewed from side A Clamp flat surfaces of Hex wrench 10 A Hex wrench 10 viewed from side A Hex wrench 10 Hex wrench 10 Vise 2 Setting the machine as illustrated below p...

Page 4: ...assemble Gear assembly until Spindle can be seen Fig 6A 2 Assemble Lock cam to Carrier C complete then attach them to 1R359 Fig 6B 3 Fix 1R359 securely in vise 4 Insert the spline portion of Spindle i...

Page 5: ...L Housing R 3x16 Tapping screw 9 pcs Change ring Stator Rotor Gear assembly Speed change lever Housing L Housing L Repair 3 DISASSEMBLY ASSEMBLY 3 2 Rotor Gear assembly 3 Remove Speed change lever fr...

Page 6: ...o Stator complete as drawn in Fig 10 2 Mount Leaf spring to Housing L and join Gear assembly with Motor section Fig 11 Caution for Handling of Rotor ASSEMBLING Leaf spring Fig 10 Fig 11 1 Holding Stat...

Page 7: ...it stops to have space between the pin of Gear assembly and the rear Compression spring 4 3 Fit the pin of Gear assembly to Spring s coil with slowly returning Speed change lever assembly toward Drill...

Page 8: ...e sure that the ribs of Housing L are fitted tightly in the notches of Stator F R Change lever 2 Before assembling Switch to Housing L fit the prong of F R change lever to the projection of Switch pro...

Page 9: ...g D 2 White Red Orange Yellow LED Connector Controller Terminal Stator Printed wiring board Blue B2 B1 T T AS Switch Terminal Connector Housing L Wiring to Switch Housing L Flag terminal Flag connecto...

Page 10: ...n of Lead wires of Printed wiring board to the space keeping the distance from the tip of Rib A toward LED side Put the slack portion of Lead wires of Stator and those of Controller for connecting to...

Page 11: ...broken Replace Controller Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator i...

Page 12: ...ch Tester bar red to Pole of Terminal to which Lead wire black is connected 2 Attach Tester bar red to any of UVW terminals of Stator unit orange white or blue lead wires 2 Attach Tester bar red to an...

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