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DISASSEMBLING

ASSEMBLING

Referring to 

Fig. 7

, assemble Gear assembly.

If it is difficult to remove Drill chuck as drawn in 

Figs. 1

 and 

2

, use 1R359. (

Fig. 6

)

Steel ball 5 (12 pcs.)

Gear case B

Gear case B

Pin 3.5 (2 pcs.)

Spur gear 11

(5 pcs.)

Spur gear 16C complete

(5 pcs.)

Spur gear 13B complete

(5 pcs.)

Flat fillister head pin 1.2 (2pcs.)

Spur gear 19C complete

(4 pcs.)

Spur gear 14-41C

Motor bracket

Tapping screw

BT3x16

(4pcs.)

Washer 12

Internal gear 39C

Internal gear 51C

Internal gear 41

Speed change lever

Speed change cam

Lock ring

Lock cam

Carrier C complete

How to Use 1R359

1) Disassemble Gear assembly until Spindle can be seen.

     (

Fig. 6A

)

2) Assemble Lock cam to Carrier C complete, then attach

     them to 1R359. (

Fig. 6B

)

3) Fix 1R359 securely in vise.

4) Insert the spline portion of Spindle into Lock cam.

     (right in 

Fig. 6C

)

5) Remove 

*

Chuck screw by turning it clockwise using

     Cordless impact driver.

    

M6x22

 

(-) Flat head screw (left-handed, threadlocker 

       coated)

6) Fix one leg of a Hex wrench 10 in the jaws of Drill chuck.

    (left in 

Fig. 6C

)

7) Attach an appropriate steel pipe to the other leg of the wrench.

     Drill chuck can now be removed by turning the pipe counterclockwise. (left in 

Fig. 6C

)

Lock cam
Carrier C

complete

1R359

1R359

Spindle

Vise

Steel pipe

Fig. 6A

Fig. 6B

Fig. 6C

Fig. 6

Fig. 7

Hex wrench 10

Lock cam

R

epair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (cont.)

Spindle

Lock cam

Summary of Contents for DHP480

Page 1: ...h W Height H Length L 199 7 7 8 79 3 1 8 243 9 9 16 1 260 10 1 4 2 Battery Capacity of drill chuck mm Capacity mm Max lock torque N m in lbs Electric brake Variable speed control Mechanical speed cont...

Page 2: ...rench with strong fastening torque such as Model BTW450 440 N m in max fastening torque Remove Drill chuck as drawn in Fig 2 1 Remove M6x22 Flat head screw Then preset the machine as drawn in Figs 1 2...

Page 3: ...of Hex wrench 10 Hex wrench 10 viewed from side A Clamp flat surfaces of Hex wrench 10 A Hex wrench 10 viewed from side A Hex wrench 10 Hex wrench 10 Vise 2 Setting the machine as illustrated below p...

Page 4: ...assemble Gear assembly until Spindle can be seen Fig 6A 2 Assemble Lock cam to Carrier C complete then attach them to 1R359 Fig 6B 3 Fix 1R359 securely in vise 4 Insert the spline portion of Spindle i...

Page 5: ...L Housing R 3x16 Tapping screw 9 pcs Change ring Stator Rotor Gear assembly Speed change lever Housing L Housing L Repair 3 DISASSEMBLY ASSEMBLY 3 2 Rotor Gear assembly 3 Remove Speed change lever fr...

Page 6: ...o Stator complete as drawn in Fig 10 2 Mount Leaf spring to Housing L and join Gear assembly with Motor section Fig 11 Caution for Handling of Rotor ASSEMBLING Leaf spring Fig 10 Fig 11 1 Holding Stat...

Page 7: ...it stops to have space between the pin of Gear assembly and the rear Compression spring 4 3 Fit the pin of Gear assembly to Spring s coil with slowly returning Speed change lever assembly toward Drill...

Page 8: ...e sure that the ribs of Housing L are fitted tightly in the notches of Stator F R Change lever 2 Before assembling Switch to Housing L fit the prong of F R change lever to the projection of Switch pro...

Page 9: ...g D 2 White Red Orange Yellow LED Connector Controller Terminal Stator Printed wiring board Blue B2 B1 T T AS Switch Terminal Connector Housing L Wiring to Switch Housing L Flag terminal Flag connecto...

Page 10: ...n of Lead wires of Printed wiring board to the space keeping the distance from the tip of Rib A toward LED side Put the slack portion of Lead wires of Stator and those of Controller for connecting to...

Page 11: ...broken Replace Controller Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator i...

Page 12: ...ch Tester bar red to Pole of Terminal to which Lead wire black is connected 2 Attach Tester bar red to any of UVW terminals of Stator unit orange white or blue lead wires 2 Attach Tester bar red to an...

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