background image

2

/ 1

2

R

epair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck

DISASSEMBLING

Fig. 1

Fig. 2

4. Set 1R298 to Keyless

    drill chuck.

1. Fit Anvil of TW450D to the socket of 1R298.

2. Firmly holding the machine at its grip portion,

    remove Keyless drill chuck by driving BTW450

    in reverse mode.

Note

: Use 1R359 to remove Keyless drill chuck

          if it cannot be removed in this step.

          See 

Figs. 6

 and 

7.

1. Open Drill chuck fully and remove M6x22

     Flat head screw by turning it 

clockwise 

with

     Slotted screwdriver.

     Note

: Use Impact driver to unscrew M6x22 

               (-) Flat head screw if it cannot be 

               removed manually.

M6x22 (-) Flat head screw

(Left handed thread)

(2) For removing Keyless drill chuck, it is necessary to use Impact wrench with strong fastening torque such as

      Model BTW450 (440 N.m in max fastening torque).

      Remove Drill chuck as drawn in 

Fig. 2

.

(1) Remove M6x22 (-) Flat head screw. Then,  preset the machine as drawn in 

Figs. 1-2 

and 

1-3

. And then, set 1R298 to

      the machine. (

Fig. 2

)

BTW450

Firmly hold the grip portion during the work.

2. Set Speed change lever to 

    Low speed mode designated

    with 1.

1R298 

Anvil

1R298

It is not required to lubricate, because this product has gear mechanism of factory assembled.

Code No.

Description

Use for

1R298

Hex bar 10 with square socket

removing Drill chuck

1R359

---

Chuck removing tool

removing Drill chuck 

(If it is impossible to remove as per the illustration in 

Figs. 1

 and 

2

.)

Hex wrench 10

removing Drill chuck

[2] LUBRICATION

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

3. Set Change ring to Drill mode.

Summary of Contents for DHP480

Page 1: ...h W Height H Length L 199 7 7 8 79 3 1 8 243 9 9 16 1 260 10 1 4 2 Battery Capacity of drill chuck mm Capacity mm Max lock torque N m in lbs Electric brake Variable speed control Mechanical speed cont...

Page 2: ...rench with strong fastening torque such as Model BTW450 440 N m in max fastening torque Remove Drill chuck as drawn in Fig 2 1 Remove M6x22 Flat head screw Then preset the machine as drawn in Figs 1 2...

Page 3: ...of Hex wrench 10 Hex wrench 10 viewed from side A Clamp flat surfaces of Hex wrench 10 A Hex wrench 10 viewed from side A Hex wrench 10 Hex wrench 10 Vise 2 Setting the machine as illustrated below p...

Page 4: ...assemble Gear assembly until Spindle can be seen Fig 6A 2 Assemble Lock cam to Carrier C complete then attach them to 1R359 Fig 6B 3 Fix 1R359 securely in vise 4 Insert the spline portion of Spindle i...

Page 5: ...L Housing R 3x16 Tapping screw 9 pcs Change ring Stator Rotor Gear assembly Speed change lever Housing L Housing L Repair 3 DISASSEMBLY ASSEMBLY 3 2 Rotor Gear assembly 3 Remove Speed change lever fr...

Page 6: ...o Stator complete as drawn in Fig 10 2 Mount Leaf spring to Housing L and join Gear assembly with Motor section Fig 11 Caution for Handling of Rotor ASSEMBLING Leaf spring Fig 10 Fig 11 1 Holding Stat...

Page 7: ...it stops to have space between the pin of Gear assembly and the rear Compression spring 4 3 Fit the pin of Gear assembly to Spring s coil with slowly returning Speed change lever assembly toward Drill...

Page 8: ...e sure that the ribs of Housing L are fitted tightly in the notches of Stator F R Change lever 2 Before assembling Switch to Housing L fit the prong of F R change lever to the projection of Switch pro...

Page 9: ...g D 2 White Red Orange Yellow LED Connector Controller Terminal Stator Printed wiring board Blue B2 B1 T T AS Switch Terminal Connector Housing L Wiring to Switch Housing L Flag terminal Flag connecto...

Page 10: ...n of Lead wires of Printed wiring board to the space keeping the distance from the tip of Rib A toward LED side Put the slack portion of Lead wires of Stator and those of Controller for connecting to...

Page 11: ...broken Replace Controller Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator i...

Page 12: ...ch Tester bar red to Pole of Terminal to which Lead wire black is connected 2 Attach Tester bar red to any of UVW terminals of Stator unit orange white or blue lead wires 2 Attach Tester bar red to an...

Reviews: