background image

3

/ 1

2

R

epair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (cont.)

Fig. 3

ASSEMBLING

(1) Set Hex wrench 10 to Vise as drawn in 

Fig. 3

.

(2) Mount Drill chuck to Spindle as drawn in 

Fig. 4

.

Fig. 4

End of the threaded

portion of Spindle

1. Turn Drill chuck clockwise until 

    it sits on the end of the threaded

    portion of spindle.

Drill chuck

Hex wrench 10

F/R change lever

Set F/R change lever to

Forward (clockwise) 

rotation. 

Set Speed change lever

to Low speed mode

designated with 1.

Set Change ring 

to Drill mode. 

Speed change lever

Change Ring

Correct

Wrong

Vise

[A]

Clamp the long end.

Do not clamp edges

of Hex wrench 10.

Hex wrench 10,

viewed from side [A]

Clamp flat surfaces

of Hex wrench 10

[A]

Hex wrench 10,

viewed from side [A]

Hex wrench 10

Hex wrench 10

Vise

2. Setting the machine as illustrated below, pull Switch trigger slowly to turn Spindle to 

Forward

    (clockwise) 

rotation. 

    Note

: Pull the trigger so that Spindle’s rotating reaches full speed in one second.    

3. Drill chuck is tightened and consequently Spindle is locked.

Fig. 5

(3) Secure Drill chuck as drawn in 

Fig. 5

.

M6x22 (-) Flat head screw

(Left handed thread)

Open Drill chuck fully, and tighten Drill chuck with M6x22 (-) Flat head 

screw by turning it 

counterclockwise

 with Slotted screwdriver.

Note

: Apply adhesive (ThreeBond 1342 or Loctite 242) to threaded

          portion when re-using the removed (-) M6x22 Flat head screw.

Do not clamp

the short end.

Summary of Contents for DHP480

Page 1: ...h W Height H Length L 199 7 7 8 79 3 1 8 243 9 9 16 1 260 10 1 4 2 Battery Capacity of drill chuck mm Capacity mm Max lock torque N m in lbs Electric brake Variable speed control Mechanical speed cont...

Page 2: ...rench with strong fastening torque such as Model BTW450 440 N m in max fastening torque Remove Drill chuck as drawn in Fig 2 1 Remove M6x22 Flat head screw Then preset the machine as drawn in Figs 1 2...

Page 3: ...of Hex wrench 10 Hex wrench 10 viewed from side A Clamp flat surfaces of Hex wrench 10 A Hex wrench 10 viewed from side A Hex wrench 10 Hex wrench 10 Vise 2 Setting the machine as illustrated below p...

Page 4: ...assemble Gear assembly until Spindle can be seen Fig 6A 2 Assemble Lock cam to Carrier C complete then attach them to 1R359 Fig 6B 3 Fix 1R359 securely in vise 4 Insert the spline portion of Spindle i...

Page 5: ...L Housing R 3x16 Tapping screw 9 pcs Change ring Stator Rotor Gear assembly Speed change lever Housing L Housing L Repair 3 DISASSEMBLY ASSEMBLY 3 2 Rotor Gear assembly 3 Remove Speed change lever fr...

Page 6: ...o Stator complete as drawn in Fig 10 2 Mount Leaf spring to Housing L and join Gear assembly with Motor section Fig 11 Caution for Handling of Rotor ASSEMBLING Leaf spring Fig 10 Fig 11 1 Holding Stat...

Page 7: ...it stops to have space between the pin of Gear assembly and the rear Compression spring 4 3 Fit the pin of Gear assembly to Spring s coil with slowly returning Speed change lever assembly toward Drill...

Page 8: ...e sure that the ribs of Housing L are fitted tightly in the notches of Stator F R Change lever 2 Before assembling Switch to Housing L fit the prong of F R change lever to the projection of Switch pro...

Page 9: ...g D 2 White Red Orange Yellow LED Connector Controller Terminal Stator Printed wiring board Blue B2 B1 T T AS Switch Terminal Connector Housing L Wiring to Switch Housing L Flag terminal Flag connecto...

Page 10: ...n of Lead wires of Printed wiring board to the space keeping the distance from the tip of Rib A toward LED side Put the slack portion of Lead wires of Stator and those of Controller for connecting to...

Page 11: ...broken Replace Controller Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator i...

Page 12: ...ch Tester bar red to Pole of Terminal to which Lead wire black is connected 2 Attach Tester bar red to any of UVW terminals of Stator unit orange white or blue lead wires 2 Attach Tester bar red to an...

Reviews: