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18

 

TRAILED TOPPER DRAWBAR

 

Item Part 

No. 

Description 

Qty 

8SM11-4 

PTO Guard (Oval) 

2 SF1-12 

Flange 

Bearing 

8T3-1 

Dummy Shaft (Drawbar) 

4 58X3FBZP 

Bolt 

5 58FN 

Nyloc 

Nut 

16 

6 FWM16 

Flat 

Washer 

16 

7 8SM9-3 

Spacer 

8 M16 

Nyloc 

Nut 

9 8T19 

Spacer 

Plate 

10 MOT10 

BUFFER 

11 

M20 

M20 Nyloc Nut 

12 8T-AD1 

Drawbar 

Hinge 

13 8T-AD2 

Drawbar 

Toe 

14 M12X35BZP 

Bolt 

15 M12NN 

Nyloc 

Nut 

12 

16 M20X150B 

Bolt 

17 12T-SPR 

Drawbar 

Spring 

18 8T15 

Spring 

Tensioner 

19 M20HEX 

Nut 

Plain 

20 

S-272 

Lock Pin  

21 P575 

Topper 

Jack 

22 

12TWTDRAM 

Drawbar Ram (1200T Model) 

22 

GRAS10/1 

Hydraulic Ram (800T & 900T Model) 

23 M20X120BZP 

Bolt 

24 8T3 

Drawbar 

 

25 M12X150BZP 

Bolt 

26 

9T3/1 

Dummy shaft bolt-on mounting. 

27 1X8FBZP 

Pivot 

Bolt 

28 V60WA 

1100 

Tractor primary PTO Shaft  
1200 Model 

28 V60 

-1100 

Tractor primary PTO Shaft  
800 & 900 Model 

29 

RTE01 

Rotary Toe Eye 

30 

12TWTDSM 

Double Spring Mount 

31 M12X50BZP 

Bolt 

32 

12TWTDST 

1200 Trailed Topper Spring Tensioner 

33 

12TSTDTB 

Drawbar Double Spring Adjuster 

34 

12TWTDSGA 

Double Spring Assembly 

 

TRAILED TOPPER AXLE

 

 

Drawing 
No 

Part No 

Description 

Qty 

35 

M12x120 BZP 

Bolt And Nyloc Nut 

36 8T12 

Axle 

Clamp 

37 

M20x110 BZP 

Bolt And Nyloc Nut 

38 

9TGTA-1 

Axle (12T Model & 900T Model) 

38 

8T7 

Axle (800T Model) 

 

39 

105x 153 W1 

Wheel 800T Model 

39  

Wheel 

900T 

Model 

39 

 

Wheel 1200 T Model 

40 S2220 

Wheel 

Nut 

41 

9TGTA-R1 

Axle Ram 12T Wing & (Older models). 

42 

9TGTA-R1N 

Axle Ram New Type 

43 

9TGTA-TB 

Axle Ram Stop 

44 

9TGT-AP1 

Ratchet Height Adjuster 

45 8SM9/4 

Bush 

 

Summary of Contents for TURF MAJOR 800T

Page 1: ...0 OPERATORS MANUAL PARTS BOOK TURF MAJOR 800T 900T 1200T...

Page 2: ...ddress Tel No Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for error...

Page 3: ...REGULATIONS IN THE USE OF THE TRANSMISSION 7 PTO SHAFT LENGTH 8 STARTING REGULATIONS 9 HITCHING TO THE TRACTOR 9 TRANSPORT AND MOWING 10 MAINTENANCE 12 FOREWORD 12 INSPECTION BEFORE USE 12 MAINTENANCE...

Page 4: ...Keep safety labels clean and legible Replace damaged or missing safety labels Thoroughly read and understand the manual High Oil Pressure Hazard Rotating Blade Hazard Keep clear from blades while mach...

Page 5: ...nents not of Major s manufacture or design i e hydraulic components Universally jointed shafts blades and tyres etc which are subject to the original manufacturers conditions No warranty is considered...

Page 6: ...e parking brake applied before leaving the tractor cab The operator must always apply parking brake and turn off engine before leaving machine or carrying out maintenance CAUTION Never operate tractor...

Page 7: ...6 MACHINE SET UP AXLE STOPPER SETUP...

Page 8: ...ovisions and specific regulations to comply with in order to ensure personal safety CAUTION Ensure the PTO does not bottom when turning or when tractor front axle is raised or lowered while climbing o...

Page 9: ...rt the female part into the tractor PTO and the male part into the TRAILED TOPPER PTO checking that the position is correct by means of the fixing pins Lay the two halves of the PTO together keeping t...

Page 10: ...eye to suit the tractor drawbar height paying particular attention to keep the bolts on the adjuster plate as spread as far as possible Connect the machine to the tractor The drawbar spring adjuster...

Page 11: ...chine TRANSPORT POSITION Check machine is hitched to the tractor as described Ensure the tractor parking brake is applied Lift the body clear from the ground by activating the axle hydraulic ram Trans...

Page 12: ...On the 1200T model adjust the threaded bar to equalise the machine Operate the tractor hydraulics on the axle spool to lower the body against the axle stops MOWING WARNING Never place limbs under the...

Page 13: ...P90 gear oil through the oil filler plug indicated The correct level is at the oil level plug indicated Check the oil level in the Rotor Gearboxes and top up as required with SAE EP 90 gear oil throug...

Page 14: ...lowing intervals 1st 50 acres 1st 100 acres 1st 250 acres And every 250 acres thereafter Lubricate moveable mechanical joints when required IMPORTANT Ensure blade rotation and timing is correct after...

Page 15: ...TION Blades must always be timed at 90o to each other Failure to do so can cause the blades to foul in turn may damage the transmission MAJOR 1200T BLADE ROTATION PLAN VIEW MAJOR 800T 900T BLADE ROTAT...

Page 16: ...8 8 12 Blade Tip Speed 13685 15298 13685 Power Requirements 35 60 35 60 40 90 Tyre Pressure 2 BAR 2 bar 2 bar Gearbox oil EP 90 EP 90 EP 90 Weight 550 kg 650 kg 1100 kg PTO SHAFT MAINTAINANCE Guard Re...

Page 17: ...finish a job or risks by taking shortcuts Do wear eye protection when using power tools such as drills grinders etc Do keep loose clothing cuffs tie etc and long hair well out of the way of moving mec...

Page 18: ...17 TRAILED TOPPER DRAWBAR AXLE...

Page 19: ...Bolt 4 26 9T3 1 Dummy shaft bolt on mounting 1 27 1X8FBZP Pivot Bolt 1 28 V60WA 1100 Tractor primary PTO Shaft 1200 Model 1 28 V60 1100 Tractor primary PTO Shaft 800 900 Model 1 29 RTE01 Rotary Toe E...

Page 20: ...19...

Page 21: ...2 23 M20 x 120 BZP Bolt 4 24 GRAS10 Hydraulic Ram 1 25 SLHO2AS Skid 2 26 M12 x 35 BZP Bolt 8 27 M20x110BZP Bolt 1 28 9T SKF Safety Skirt 1 29 9TGTC 1 Rear Corrugated Cover 30 9TGTA R1N Axle Ram New Ty...

Page 22: ...21 1200 TRAILED BODY WING...

Page 23: ...2 23 8SM30 Safety Skirt 4 24 M20x110BZP Bolt 1 25 17GMWR4 Ram 1 26 SLHO2AS Skid 2 27 M12X35BZP Bolts 8 28 LF205 L Wing Gearbox 1 LF135 L Wing Gearbox pre 2003 29 12GMPIN Pivot Pin 30 9TGTA R1N Axle R...

Page 24: ...23 1200 TRAILED BODY WING...

Page 25: ...aft 1 62 EW45 2 Wing PTO Stub Star Drive 21 spline 1 TRAILED TOPPER HYDRAULIC CIRCUIT MAIN BODY HOSE A TO TRACTOR HOSE B DRAWBAR RAM 12T ONLY PART NO 12TWTDRM TO TRACTOR A B HOSE D HOSE A WING PIVOT R...

Page 26: ...25 PRIMARY GEARBOX...

Page 27: ...26 PRIMARY GEARBOX...

Page 28: ...27 ROTOR GEARBOX LF205T 6 SPLINE L BOX RATIO 1 47...

Page 29: ...g 1 9 LF135 27 Bearing 1 10 LF135 9 Bearing 2 11 LF135 1 Castle Nut 1 12 LF135 2 Bolt Washer 1 13 LF135 19 Parallel Key 1 14 8 1 10 0054 Bolt 4 15 LF135 6 Snap Ring 1 16 LF135 3 Snap Ring 1 17 8 5 200...

Page 30: ...a warranty claim as follows The machine must be taken to the dealer from where it was purchased or to an authorised Major dealer The owner must present proof of warranty registration The warranty clai...

Page 31: ...interruption of service and loss of business Major is solely responsible for products manufactured by Major and offers no warranties expressed or implied for any other products TROUBLE SHOOTING Fault...

Page 32: ...or bolts in sets Drivelines not phased correctly Implement and tractor yokes must be in line Phase the driveline Replace if necessary Noisy machine Worn bearing Replace bearings Low oil in gearbox Che...

Page 33: ...32 NOTES...

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