Major TURF MAJOR 800T Operator'S Manual / Parts Book Download

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CONTENTS

SAFETY LABELS

INTRODUCTION 4

FOREWORD

WARRANTY

WORK STATION

KEY TO MAIN PARTS

GENERAL SAFETY REGULATIONS

REGULATIONS IN THE USE OF THE TRANSMISSION

PTO SHAFT LENGTH

STARTING REGULATIONS

HITCHING TO THE TRACTOR

TRANSPORT AND MOWING

MAINTENANCE 12

FOREWORD

INSPECTION BEFORE USE

MAINTENANCE SCHEDULE

BLADE ROTATION

SPECIFICATIONS

PTO SHAFT MAINTAINENCE

PARTS BOOK

WARRANTY PROCEEDURE

TROUBLE SHOOTING

Summary of Contents for TURF MAJOR 800T

Page 1: ...0 OPERATORS MANUAL PARTS BOOK TURF MAJOR 800T 900T 1200T...

Page 2: ...ddress Tel No Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for error...

Page 3: ...REGULATIONS IN THE USE OF THE TRANSMISSION 7 PTO SHAFT LENGTH 8 STARTING REGULATIONS 9 HITCHING TO THE TRACTOR 9 TRANSPORT AND MOWING 10 MAINTENANCE 12 FOREWORD 12 INSPECTION BEFORE USE 12 MAINTENANCE...

Page 4: ...Keep safety labels clean and legible Replace damaged or missing safety labels Thoroughly read and understand the manual High Oil Pressure Hazard Rotating Blade Hazard Keep clear from blades while mach...

Page 5: ...nents not of Major s manufacture or design i e hydraulic components Universally jointed shafts blades and tyres etc which are subject to the original manufacturers conditions No warranty is considered...

Page 6: ...e parking brake applied before leaving the tractor cab The operator must always apply parking brake and turn off engine before leaving machine or carrying out maintenance CAUTION Never operate tractor...

Page 7: ...6 MACHINE SET UP AXLE STOPPER SETUP...

Page 8: ...ovisions and specific regulations to comply with in order to ensure personal safety CAUTION Ensure the PTO does not bottom when turning or when tractor front axle is raised or lowered while climbing o...

Page 9: ...rt the female part into the tractor PTO and the male part into the TRAILED TOPPER PTO checking that the position is correct by means of the fixing pins Lay the two halves of the PTO together keeping t...

Page 10: ...eye to suit the tractor drawbar height paying particular attention to keep the bolts on the adjuster plate as spread as far as possible Connect the machine to the tractor The drawbar spring adjuster...

Page 11: ...chine TRANSPORT POSITION Check machine is hitched to the tractor as described Ensure the tractor parking brake is applied Lift the body clear from the ground by activating the axle hydraulic ram Trans...

Page 12: ...On the 1200T model adjust the threaded bar to equalise the machine Operate the tractor hydraulics on the axle spool to lower the body against the axle stops MOWING WARNING Never place limbs under the...

Page 13: ...P90 gear oil through the oil filler plug indicated The correct level is at the oil level plug indicated Check the oil level in the Rotor Gearboxes and top up as required with SAE EP 90 gear oil throug...

Page 14: ...lowing intervals 1st 50 acres 1st 100 acres 1st 250 acres And every 250 acres thereafter Lubricate moveable mechanical joints when required IMPORTANT Ensure blade rotation and timing is correct after...

Page 15: ...TION Blades must always be timed at 90o to each other Failure to do so can cause the blades to foul in turn may damage the transmission MAJOR 1200T BLADE ROTATION PLAN VIEW MAJOR 800T 900T BLADE ROTAT...

Page 16: ...8 8 12 Blade Tip Speed 13685 15298 13685 Power Requirements 35 60 35 60 40 90 Tyre Pressure 2 BAR 2 bar 2 bar Gearbox oil EP 90 EP 90 EP 90 Weight 550 kg 650 kg 1100 kg PTO SHAFT MAINTAINANCE Guard Re...

Page 17: ...finish a job or risks by taking shortcuts Do wear eye protection when using power tools such as drills grinders etc Do keep loose clothing cuffs tie etc and long hair well out of the way of moving mec...

Page 18: ...17 TRAILED TOPPER DRAWBAR AXLE...

Page 19: ...Bolt 4 26 9T3 1 Dummy shaft bolt on mounting 1 27 1X8FBZP Pivot Bolt 1 28 V60WA 1100 Tractor primary PTO Shaft 1200 Model 1 28 V60 1100 Tractor primary PTO Shaft 800 900 Model 1 29 RTE01 Rotary Toe E...

Page 20: ...19...

Page 21: ...2 23 M20 x 120 BZP Bolt 4 24 GRAS10 Hydraulic Ram 1 25 SLHO2AS Skid 2 26 M12 x 35 BZP Bolt 8 27 M20x110BZP Bolt 1 28 9T SKF Safety Skirt 1 29 9TGTC 1 Rear Corrugated Cover 30 9TGTA R1N Axle Ram New Ty...

Page 22: ...21 1200 TRAILED BODY WING...

Page 23: ...2 23 8SM30 Safety Skirt 4 24 M20x110BZP Bolt 1 25 17GMWR4 Ram 1 26 SLHO2AS Skid 2 27 M12X35BZP Bolts 8 28 LF205 L Wing Gearbox 1 LF135 L Wing Gearbox pre 2003 29 12GMPIN Pivot Pin 30 9TGTA R1N Axle R...

Page 24: ...23 1200 TRAILED BODY WING...

Page 25: ...aft 1 62 EW45 2 Wing PTO Stub Star Drive 21 spline 1 TRAILED TOPPER HYDRAULIC CIRCUIT MAIN BODY HOSE A TO TRACTOR HOSE B DRAWBAR RAM 12T ONLY PART NO 12TWTDRM TO TRACTOR A B HOSE D HOSE A WING PIVOT R...

Page 26: ...25 PRIMARY GEARBOX...

Page 27: ...26 PRIMARY GEARBOX...

Page 28: ...27 ROTOR GEARBOX LF205T 6 SPLINE L BOX RATIO 1 47...

Page 29: ...g 1 9 LF135 27 Bearing 1 10 LF135 9 Bearing 2 11 LF135 1 Castle Nut 1 12 LF135 2 Bolt Washer 1 13 LF135 19 Parallel Key 1 14 8 1 10 0054 Bolt 4 15 LF135 6 Snap Ring 1 16 LF135 3 Snap Ring 1 17 8 5 200...

Page 30: ...a warranty claim as follows The machine must be taken to the dealer from where it was purchased or to an authorised Major dealer The owner must present proof of warranty registration The warranty clai...

Page 31: ...interruption of service and loss of business Major is solely responsible for products manufactured by Major and offers no warranties expressed or implied for any other products TROUBLE SHOOTING Fault...

Page 32: ...or bolts in sets Drivelines not phased correctly Implement and tractor yokes must be in line Phase the driveline Replace if necessary Noisy machine Worn bearing Replace bearings Low oil in gearbox Che...

Page 33: ...32 NOTES...

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