MAINE ENERGY SYSTEMS AutoPellet Air TOUCH 17 Installation Manual Download Page 2

Page: 2 / 76

Title:

Installation Manual AutoPellet Air Furnace 17 — 28

Article number:

PE 603 USA_FA 1.0

Version valid
from:

07/2015

Approved:

Wohlinger Christian

Author & Manufacturer

MAINE ENERGY SYSTEMS LLC
8 Airport Road — P.O. Box 547 Bethel
Maine 04217

E-Mail: [email protected]

www.maineenergysystems.com

Subject to modifcations

Summary of Contents for AutoPellet Air TOUCH 17

Page 1: ...to installing and servicing SAVE THESE INSTRUCTIONS Installation Manual Pellet heating with vacuum suction system type AutoPellet Air Furnace 17 28 FA_V2 05 AutoPellet Air TOUCH USA PE 603 USA_FA 1 0...

Page 2: ...603 USA_FA 1 0 Version valid from 07 2015 Approved Wohlinger Christian Author Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAI...

Page 3: ...el ll le et t F Fu ur rn na ac ce e i in nt to o t th he e F Fu ur rn na ac ce e r ro oo om m 2 22 2 7 1 Transport 22 7 2 Notes on bringing the unit into the building 22 7 3 Flooring 25 7 4 Casing par...

Page 4: ...1 2 Fault texts 50 11 3 Malfunction report 51 1 12 2 A Ap pp pe en nd di ix x 6 61 1 12 1 Checklist for checking the heating system 61 12 2 Parts list 63 12 2 1 Furnace 10 32 63 12 3 Technical data 66...

Page 5: ...a safe place for future reference Please pass on the documentation to the new user if you decide to part with the unit at a later date Installation and first start up must be carried out by an install...

Page 6: ...the purpose intended The pellet furnace is designed heat air to provide heat for buildings It is not permissible to use the furnace for any other purpose The pellet furnace fulfils the requirements o...

Page 7: ...to death or life threatning injury Warning indicates a situation that could lead life threatning or serious injury Caution indicates a situation that could lead to injury Note indicates a situation t...

Page 8: ...lation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blo wers dryers fuel storage ventilation fans or similar equipment must never be allowed to draw air fro...

Page 9: ...so can allow non controlled combustion R Ri is sk k o of f c cu ut t i in nj ju ur ri ie es s d du ue e t to o s sh ha ar rp p e ed dg ge es s Use gloves for performing all work on the Furnace D Da a...

Page 10: ...ety the utmost priority What to do in the event of a fire Switch off the heating system Call your local fire department and or 911 Use approved fire extinguishers fire protection class ABC What to do...

Page 11: ...ges shall comply with the Canadian Electric Code Part 1 5 2 Furnace room circulating air The pellet Furnace is installed in the Furnace room 1 Safety instructions for the Furnace room R Ri is sk k o o...

Page 12: ...ially or completely closed Contaminated combustion air can cause damage to the pellet Furnace Never store of use cleaning deter gents containing chlorine nitrobenzene or halogen in the room where the...

Page 13: ...load part load in wc 0 04 0 02 Chimney size Min Height 6in x 6in 17ft 7in x 7in 16ft 8in x 8in 16ft 6in round 19ft 7in round 17ft Person s operating a pellet fired furnace is are respon sible for oper...

Page 14: ...tion This may only be performend by authorised personnel 4 Power venter AutoPellet Air are approved by the manufacturer for installation with the Field Con trols SWGAF power venter which is approved f...

Page 15: ...cifications the appliance in question is installed in a manner commonly recognized as safe and correct for the application and circumstances The chimney or flue gas system must be able to handle the c...

Page 16: ...3 B Bl lo ow we er r r re eq qu ui ir re em me en nt t Do not connect to any furnace that is not equipped with an air circulation blower 5 5 7 7 4 4 C Ch hi im mn ne ey y Do not connect under any cir...

Page 17: ...owing power ratings Suction feed systems 58 000 to 95 000 BTU hr All sizes outputs of the AutoPellet Air Furnace are available with external automatic ash compression system Note Refer to the data pla...

Page 18: ...n 10 External ash box optional 3 Flame tube 11 Burner fan 4 Heat exchanger 12 Burner auger 5 Flue gas fan 13 Electronic ignition 6 Combustion chamber cover 14 De ashing system optional 7 Suction turbi...

Page 19: ...rence in height of up to 10 feet can be overcome at one time Larger diffe rences in height must by interrupted with a 4 foot horizontal run of the pellet hose Impact protection The spiral hose can be...

Page 20: ...Length of the spiral hose The maximum total length of the spiral hose is 130 feet The maximum for pellet hose and air hose are each 60 feet Assembly Use securing clips and carrying bowls Pay attention...

Page 21: ...ace with a storage or conveyor system from another manufacturer is not per missible and will result in voiding your warranty along with undependable operation 6 6 2 2 1 1 F Fl le ex xi il lo o t te ex...

Page 22: ...ve the casing the burner the hopper and the Furnace controller This will reduce the weight of the unit and make it easier to carry C Co on nt ta am mi in na at ti io on n a an nd d c co or rr ro os si...

Page 23: ...top cover of the Furna ce For flue pipe clearance refer to applicable codes inch 12 b Min clearance of side of Furnace inch 12 c Min clearance of front of Furnace inch 20 d Min clearance to housing b...

Page 24: ...ilding Placement of rubber plates L Lo os ss s o of f w wa ar rr ra an nt ty y The Furnace must be placed on the supplied rubber plates Failure to do this may allow corrosion and will void the warrant...

Page 25: ...value of 0 3 Km2 W or greater For more information contact Maine Ener gy Systems R Ri is sk k o of f f fi ir re e The non combustible flooring needs to extend out to the clearances shown on the chart...

Page 26: ...hot moving and live components They give the pellet Furnaces a unique appearance 1 Furnace side panel with opening 6 Burner front cover 2 Furnace cover 7 Service cover 3 Burner cover 8 Furnace front...

Page 27: ...fely into the building The complete dismantling of all components described here is divided into the following sections 1 Dismantling the burner casing 2 Dismantling the hopper 3 Dismantling the burn...

Page 28: ...28 Dismantling the hopper 7 7 5 5 2 2 D Di is sm ma an nt tl li in ng g t th he e h ho op pp pe er r PE 603 USA_FA 1 0...

Page 29: ...Dismantling the burner 29 7 7 5 5 3 3 D Di is sm ma an nt tl li in ng g t th he e b bu ur rn ne er r Installation Manual AutoPellet Air Furnace 17 28...

Page 30: ...Furnace door 7 7 5 5 4 4 D Di is sm ma an nt tl li in ng g t th he e F Fu ur rn na ac ce e d do oo or r 7 7 5 5 5 5 D Di is sm ma an nt tl li in ng g t th he e F Fu ur rn na ac ce e c ca as si in ng g...

Page 31: ...n ni im mu um m s si iz ze e o of f W Wa ar rm m A Ai ir r D De el li iv ve er ry y P Pl le en nu um m From the rear of the furnace and for the first 43 inches of the warm air plenum the minimum clear...

Page 32: ...the warm air temperature set point or control temp will likely require adjust ment beyond the default settings of the furnace 7 7 6 6 3 3 P Pl le en nu um m W Wa ar rm m A Ai ir r D De el li iv ve er...

Page 33: ...needed CERTIFIED FOR INSTALLATION WITH THE FOLLO WING DUCTWORK CONFIGURATION ONLY AS IN FI GURE 7 6 3 1 WHEN INSTALLED AS AN ADD ON OR SUPPLEMENTAL FURNACE Figure 7 6 3 1 Note Check flaps in Figure 7...

Page 34: ...e Closed contacts here prevent firing of the pellet fired furnace Similarly the start contact wiring TT of the oil gas electric furnace should be held open when the flaps are in the pellet fired furna...

Page 35: ...er into the ash box The ash box enables the ash to be easily disposed off without creating dust 1 Turnstile with agitator door plate and mounting bolts 5 Ash container 2 Ash box with single hand lever...

Page 36: ...1 Bringing in and installing the de ashing system on the base plate 2 Installing the de ashing auger fitting the sub assembly and mounting the door plate 3 Installing the burner side casing with cut...

Page 37: ...t ti in ng g t th he e s su ub b a as ss se em mb bl ly y a an nd d m mo ou un nt ti in ng g t th he e d do oo or r p pl la at te e Note Do not tighten the screws firmly picture 7 Tighten the screws f...

Page 38: ...th he e a as sh h b bo ox x Note Refer to the section on bringing the pellet Furnace into the Furnace room for detailed instructions on as sembling the hopper burner and casing components Activating...

Page 39: ...for speed controlled high efficiency pump Analog IN 18 19 24 Volt Not used BR1 7 8 24 Volt Burner cold start contact AK 11 12 24 Volt Existing boiler optional ESAV 32 33 34 24 Volt Ash box RPM feedba...

Page 40: ...0 PE 49 230 Volt Not used ZW N PE 26 25 24 230 Volt Not used ES 1 2 3 N PE 6 230 Volt Burner motor LUFT N PE 11 230 Volt Burner fan For supply connections to the Furnace use 14 AWG or larger wires acc...

Page 41: ...hs tied together secured with cable ties at the points provided Power cables must be routed in the right hand duct and sensor cables must be routed in the left hand duct R Ri is sk k o of f e el le ec...

Page 42: ...42 Cable routing PE 603 USA_FA 1 0...

Page 43: ...Cable routing 43 Installation Manual AutoPellet Air Furnace 17 28...

Page 44: ...iagrams for the Furnace control unit provide detailed technical information for electricians E El le ec ct tr ri ic c s sh ho oc ck k Isolate the entire heating system from the power supply before sta...

Page 45: ...Wiring diagrams 45 Installation Manual AutoPellet Air Furnace 17 28...

Page 46: ...46 Wiring diagrams PE 603 USA_FA 1 0...

Page 47: ...Wiring diagrams 47 Installation Manual AutoPellet Air Furnace 17 28...

Page 48: ...t the rear panel there are 4 fuses Two 6 3 amp for outputs there and two 10 amp also for the main controller D Da am ma ag ge e o of f p pr ro op pe er rt ty y Should it become necessary to replace a...

Page 49: ...e The Furnace may only be commissioned first start up by an authorized installer Before starting up the pellet Furnace the following settings must be made in the sequence specified below 1 Adjust powe...

Page 50: ...again 11 2 Fault texts The fault text displayed on the screen provides information on the type time and status of the malfunction as well as help for troubleshooting The menu item malfunction saves er...

Page 51: ...07 PE1 Furnace sensor SC KF Furnace Controller 13 1b 5008 PE1 Fluegas sensor BS RGF Furnace Controller 13 4 5009 PE1 Fluegas sensor SC RGF 5010 PE1 Combustion sensor BS FRT 5011 PE1 Combustion sensor...

Page 52: ...damper closed BSK 3 4 5040 PE1 Firedamper end switch BSK 1 2 3 4 5041 PE1 Low underpressure UP SZ LUFT Furnace Controller 13 5 5042 PE1 Low underpressure UP SZ LUFT 5043 PE1 Vacuum system KAPZW RA Fur...

Page 53: ...Sensor cable defect Replace sensor Display 2010 Collektor SC Description Measuring circuit of collector sensor X15 is shorted out Cause and Remedy Sensor defect Measure sensor approx 1 1k at 77 F re p...

Page 54: ...heck cable connection Remote controll defect Replace remote controll Display 4015 BUS Remote Touch Description Time Out of BUS Connection from remote controll to Touch operating device Cause and Remed...

Page 55: ...below measuring range 14 F Sensor polarity reversed Change sensor connection and 13 5 Underpressure box Fault 5012 5013 5041 5042 Display 5012 PE Underpressure box BS Description Negative draft input...

Page 56: ...ace door check tube to negative draft sensor check whether Furnace flue gas outlet is clear check whether condensa tion heat exchanger is clear Make sure flue gas fan is running Negative draft pressur...

Page 57: ...Check limits 13 9 Output 230V 2 Fault 5020 5024 5025 5027 5029 5030 Display 5020 PE Motor ashbox Output AV 5024 PE Flue gas fan Output SZ 5025 PE Cirkulationspump Output UW 5027 PE Motor ext auger2 Ou...

Page 58: ...FF and check cab le connections Emergency OFF button has been pressed Reset Emergency OFF switch Emergency OFF defect Replace Emergency OFF switch Display 5033 Safety temperature STB Description Safet...

Page 59: ...return gate closed Description Flame return gate open fault Cause and Remedy Flame return gate unplugged Connect up flame return gate and check cable connections Flame return gate does not reach CLOSE...

Page 60: ...place end switch 13 18 Ball lock Smart and Condens only Fault 5045 Display 5045 PE Ball lock Smart and Condens only Description No pellets detected from capacitive sensor KAP RA Cause and Remedy Pelle...

Page 61: ...closed with an ad hesive tape Filling coupling Are the filling couplings correctly installed Are the plugs at the filling couplings Are the safety labels placed Caution Switch off the hea ting system...

Page 62: ...ation and connection Negativ draft control Check the function Emergency stop switch Is there an emergency stop switch Fire extinguisher Is there a fire extinguisher Instruction Heating up Explanation...

Page 63: ...1 10 0 3 32 2 1 109760 9 1039449 17 101669 2 110280 10 110233 18 101665 3 103235 11 110688 19 103098 4 109785 12 109708 20 107217 5 107272 13 109775 21 109778 6 109748 14 110706 7 106684 15 105833 8...

Page 64: ...121195 25 121037 43 B226E 8 121051 26 121079 44 121284 9 B179 27 E1030 E1002 1 45 121034 121082 10 121082 121037 28 121166 46 121034 121037 121082 11 B129P 29 121039 47 B181 12 121075 30 121038 48 E1...

Page 65: ...1 E1138 5 041071 11 041868 2 121114 6 121122 12 121250 2a SZB 7 E1368 13 121253 3 121010 9 E1205 4 041070 10 041869 PEASCHRE Ashbox 1 PE442 2b PE439 4 PE453 2a PE440 3 PE373 5 PE462 Installation Manua...

Page 66: ...tion D Inch mm Height filling unit F Inch mm Depth Furnace T Inch mm Depth burner casing V Inch mm Flow return dimensions Inch Flow return height of con nection A Inch mm Flue size diameter Inch mm F...

Page 67: ...according to chimney calculation Chimney construction steel or ceramic lined withstand humidity Electrical connection USA and Canada 208 to 240 VAC single phase 60 Hz 15 amp dedicated circuit Fuel US...

Page 68: ...83 Suction Fan Blower W 32 Electrical Ignition W 250 Cleaning Motor W 40 Motor External Ash Box W 40 Fire protection motor W 5 The data are values of the test measurement and can vary from locally mea...

Page 69: ...Pellet Furnace cautionary markings 69 12 4 Pellet Furnace cautionary markings Labeling 60x30 Labeling 99x34 Installation Manual AutoPellet Air Furnace 17 28...

Page 70: ...70 Pellet Furnace cautionary markings PE 603 USA_FA 1 0...

Page 71: ...Pellet Furnace cautionary markings 71 Installation Manual AutoPellet Air Furnace 17 28...

Page 72: ...72 Pellet Furnace cautionary markings Labeling 105x74 PE 603 USA_FA 1 0...

Page 73: ...Pellet Furnace cautionary markings 73 Installation Manual AutoPellet Air Furnace 17 28...

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Page 76: ...uthor Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAINE ENERGY SYSTEMS LLC www maineenergysystems com Subject to modifcations...

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