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Mahindra DISC PLOUGH, Operator'S Manual

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Mahindra DISC PLOUGH Operator'S Manual Download Page 48

PDI COPY

 Area Office Copy

Akurli Road, Kandivali (East), Mumbai - 400 101.

Pre Delivery Inspection (PDI) Report

First time buyer
(Writer Yes/No)

Job Card No.

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No.: A-

Model

:

Dealer Code

:

Sr. No.

:

Dealer Location

:

Attachment done by

:

Date Received

:

Invoice No.

:

Date

:

Area Office Copy

Mahindra & Mahindra Ltd. - Tractor Division

Summary of Contents for DISC PLOUGH

Page 1: ......

Page 2: ...rmal relationship to one another By selecting the Disc Plough manufactured by Mahindra Mahindra Ltd you purchase a product which has been designed and developed to suit your soil and farming conditions We feel that you will obtain from this Disc Plough the economical and superior performance for which it is designed Properly adjusted and maintained the Disc Plough will respond to all reasonable de...

Page 3: ... agents of the Company and have no right or authority to give any other warranty or assume any obligation on the behalf of the Company or bind the Company in any matter whatsoever 5 For the purpose of Warranty the term Product means includes only new Implements Attachments manu factured or marketed by the or for the Company to the Company s designs and drawings and sold and installed by the Author...

Page 4: ...ionally accept their decision on all questions as defects and to the exchange of part or parts e Claims arising from this warranty will be consid ered only if they are notified in writing to the con cerned Authorised Dealer or to the company promptly after the defects has been ascertained f The company reserves the right to make changes in designs or introduce any improvement or added any parts on...

Page 5: ...bai shall have exclusive jurisdiction to try entertain and dispose off all proceeding relat ing the any dispute arising between the Company and the Customer on the liability of the Company under this warranty MANUFACTURER S WARRANTY ...

Page 6: ...Disc Plough Operation General 1 Adjustments 3 Operation Disc Plough 6 Trouble Shooting 12 Setting up Instruction 14 Storage 18 Parts Catalogue 19 CONTENTS ...

Page 7: ...e draft link at the right to the plough rockshaft In case of top link being not adjustable attach lower left draft link first then the right side draft link and finally the top link Note Leave the check chain on lower draft links loose until final adjustments are made and the plough is follow ing the tractor correctly RAISING LOWERING The plough is raised and lowered by operating the tractor three...

Page 8: ...able in the ploughs are 304 8 mm per bottom The width of cut of the furrow is varied by means of the stub beam attaching holes provided in the main frame and shift of each hole will result in 50 8 mm displacement of the plough bottoms sideways Hence the width of cut can be changed in steps of 50 8 mm for a maximum of 12 BE SURE THAT ALL FURROWS ARE SET TO CUT THE SAME WIDTH ...

Page 9: ...justment is to be done initially before the plough is attached to the tractor This is only a guide line for location of rockshaft and final adjustments have to be done in the field depending upon the width of cut of front furrow Rotation of rock shaft changes the configuration of the plough bottoms with reference to the line of motion of tractor and thereby affects the width of cut of front fur ro...

Page 10: ...t of the front furrow is affected when the lead of the rear furrow is altered Adjusting the lead towards the fur row wall will increase the width of cut of the front fur row whilst away from the wall will decrease the width of front furrow If too wide or too narrow loosen the rockshaft clamp bolts and move the plough along the rockshaft to the right or left as required ADJUSTMENTS 4 ...

Page 11: ... good job of ploughing can be done If the landside is set with too much pressure against the furrow wall there will be excessive side draft on the plough This increases the load on the tractor and causes the landside to wear rapidly If the landside is set with no pressure against the furrow wall there will be excessive side draft on the tractor making if difficult to steer and poor quality work wi...

Page 12: ... the next adjustment To set the plough for average conditions proceed as follows 1 Disc undercut Angle Undercut settings 6o for hard going 13o 18o for average going 23o for easy going Bolt disc bearing bracket to stub beam using holes ac cording to undercut required See Figure 3 CAUTION When maximum undercut is required be sure that interference does not occur between the front disc and the tracto...

Page 13: ... See page 1 5 Rockshaft Set the rockshaft in the vertical position check width of front furrow and adjust if necessary 6 Rear furrow wheel Setscrews in the rear furrow wheel axle bracket pro vide adjustment for moving the rear furrow wheel to the right or left to a position that will ensure the wheel runs where required In the furrow SPRING ROD SPRING RETAINER NET SETSCREWS FOR ADJUSTING LOCK NUTS...

Page 14: ...ed ten sion lock the spring in position by means of the upper lock nut Excess spring tension tends to lift the disc while too little tension will allow the plough to ride on the discs and cause excessive side draft Under hard ground conditions spring pressure setting is critical for reducing side draft Set the furrow wheel scraper blade to clear both the furrow wheel and the furrow wheel disc Adju...

Page 15: ...adjustment made by rotating the rockshaft Rear Furrow Wheel Adjustment performed with careful consideration of plough levelness and Front Furrow width are the means of obtaining final adjustment Moving the rear of the plough to the left decreases breast cut which reduces draft Also this adjustment increases ploughing furrow width In hard ground if may be necessary to reduce ploughing furrow width ...

Page 16: ...ni mum undercut of 6 deg If at this undercut setting penetration is excessive increase undercut angle 2 Reduce the number of discs set the plough at Its nor mal cutting width and proceed as below 3 If after making the above adjustments penetration Is not completely effective lower the draft link points on the tractor 4 If penetration is still lacking add beam weights Frame Weights 50 kgs plough we...

Page 17: ... or further away from the centre of the disc by means of the notches of varying depth provided in the scraper adjusting block for the scraper shank Normal setting is to have the inner edge of the scraper extended practically to the centre of any nearly touching the disc The outside edge is given clearance from the disc If conditions become wet or sticky set the scraper close to the face of the dis...

Page 18: ... Reduce undercut b Lower draft link hitch point on tractor c Reduce furrow wheel spring pressure d Reduce width of cut e Add frame weights 2 Front furrow too wide a Adjust plough rockshaft sideways If front furrow is too b Increase furrow wheel lead narrow the reverse applies c Move furrow wheel to the left d Check tractor wheel settings e Check sub beam location TROUBLE SHOOTING 12 ...

Page 19: ...t excess side draft is not caused by lack of c Correct width of cut of front furrow penetration as this will require d Level plough to even depth adjustments as per 1 e Increase furrow wheel lead Plough won t penetrate f increase furrow wheel spring pressure g Reduce disc size h Add frame weights TROUBLE SHOOTING 13 ...

Page 20: ...mean from a position behind and facing the plough After the plough has been set up go over It carefully to see that all nuts set screws and lock nuts are thoroughly tightened and all cotters are in place and spread To ensure that maximum use is made of high tensile bolts supplied the following torque ratings are recommended SETTING UP INSTRUCTIONS 14 Location Torque Nm Nuts and bolts rockshaft cla...

Page 21: ...04 8 mm 152 4 mm bottom 660 4 mm discs or Category 1 1016 mm inside Tyers 304 8 mm plough 304 8 mm 203 2 mm bottom Figure 7 SETTING UP INSTRUCTIONS 15 ROCKSHAFT 1 Set Rockshaft clamps with ends in vertical position and right hand end down 2 Position Rockshaft sideways according to width of cut required As a guide to assist in correctly locating the Rockshaft the following examples are provided ...

Page 22: ...d to provided disc clearance Make sure edge with most bevel is mounted towards the front Beam with rear furrow wheel bracket arm is attached in rear position Note Attaching holes in frame provide variations of 50 8 mm cut Important Tighten bolts diagonally opposite a little at a time until correct torque is obtained 2 Attach disc bearing assemblies to stub beams with lower bolts fitting spacer and...

Page 23: ...ching Scrapers 1 Remove upper bolt attaching disc bearing bracket to stub beam and attach scraper bracket using longer bolt supplied with scraper package in place of bolt removed 2 Tighten set screw in scraper bracket 3 Fit scraper shank in scraper eyebolt and turn the scraper adjusting block to the required setting Figure 9 Then tighten nut on eyebolt securely Attaching Plough weights 1 Place plo...

Page 24: ...ortance at the end of operating period is the care of unprotected surfaces and provision for suitable waterproof shelter Scrape off all dirt clean the plough and if neces sary give it a coat of paint Rust is sure to form under the layer of dirt Land polished surface viz bottom or discs require spe cial attention While still minor bright Apply a good quan tity of rust preventive When storing the pl...

Page 25: ...Disc Plough 19 PARTS CATALOGUE Main Frame 21 Stub Beam Disc Front Rear 23 Bottom Disc Plough Front Rear 24 Furrow Wheel 29 Scraper 31 ...

Page 26: ... tions of exploded views of the various units dismantled so that the parts wanted may be easily located Refer ence numbers only are shown in the illustration and to avoid errors and delays WHEN ORDERING PARTS ALWAYS USE THE REGULAR PART NUMBERS SHOWN WITH THE REF NO DO NOT USE REFERENCE NUMBERS WHEN OR DERING PARTS ...

Page 27: ...2 10 Part Description Quantity Part No Ref No Main Frame All Plough 10172M95 1 Main Frame Assy 1 10191M1 2 Rockshaft U Clamp 2 102639 Nut Hex 4 103325 Washer Sp Lock 4 10631M91 3 Rockshaft 1 10194M1 4 Rock shaft Adj Arm 1 MAIN FRAME 21 Figure 8 ...

Page 28: ...Rockshaft 1 109461 Nipple Grease 1 10197M1 7 Pin Rockshaft arm 1 103421 Pin Cotter 1 10198M91 8 Crank Adj Rockshaft Cpte 1 10201M1 Washer Plain 1 119212 Pin Cotter 1 10164M1 9 Pin Top Link Cat I 1 10363M1 10 Weight Plow 50 Kg 1 10367M1 Bolt hex hd 2 11188M91 11 Stand Assy for Disc Plough 1 10829M1 12 Hitch Pin Cat II 2 121326 Washer sp lock 2 10356M1 Hex nut 2 MAIN FRAME 22 ...

Page 29: ...26 10267M91 1 STUB Beam Disc Assy Front 2 1 271611 BOLT Hex hd 8 4 220081 Nut Hex 8 4 103326 WASHER Sp lock 8 4 10268M91 2 STUB Beam Disc Assy Rear 1 1 271611 BOLT Hex hd 4 4 220081 NUT Hex 4 4 103326 WASHER Sp lock 4 4 1 2 STUB BEAMS DISC FRONT REAR 23 Figure 9 ...

Page 30: ...ription Quantity Part No Ref No BOTTOM Disc Plough Front Rear Col A Col B Col C 10279M91 BOTTOM Disc Plough front Assy with Disc 2 1 3 26 Col A 2 26 Col B 10280M91 1 BOTTOM Disc plough rear assy with Disc Col C 1 BOTTOM DISC PLOUGH FRONT REAR 24 Figure 10 ...

Page 31: ...Disc Plough BOTTOM DISC PLOUGH FRONT REAR 25 21 22 23 24 25 26 15 17 16 27 18 19 20 BOTTOM DISC PLOUGH FRONT REAR Figure 11 ...

Page 32: ...36 BOLT HEX HEAD 12 8 4 103321 SPRING LOCK WASHER 12 8 4 10088M1 WASHER PLAIN 12 8 4 271617 4 BOLT Hex hd 2 1 1 22081 NUT Hex 2 1 1 10286M1 7 RING Dust for 4 hole disc 2 1 1 10285M1 6 SPACER Bearing Bkt Disc 2 1 1 11460M1 7 RING Dust for 4 hole Disc 2 1 1 10288M1 8 BEARING outer 2 1 1 10289M1 9 BEARING inner 2 1 1 10290M1 10 WASHER Felt Bearing Disc 2 1 1 Part Description Quantity Part No Ref No B...

Page 33: ...31M1 SET SCREW Hex Hd 2 102639 NUT Hex 2 10294M1 17 PIVOT COLLAR Furrow Wheel 1 119197 PIN Cotter 1 10295M91 18 AXLE ARM Furrow Wheel cpte 1 10298M1 WASHER Plain 1 108656 PIN Cotter 1 10333M1 BOLT Hex hd 1 102637 NUT Hex 1 10299M91 19 SCRAPER Bkt Furrow Wheel cpte 1 181425 BOLT Hex hd 1 103028 NUT Hex 2 Part Description Quantity Part No Ref No BOTTOM Disc Plough Front Rear Col A Col B Col C BOTTOM...

Page 34: ...Furrow Wheel cpte 1 10306M1 22 GUIDE Spring retainer 1 10307M1 23 SPRING Furrow Wheel 1 10335Ml 24 RETAINER NUT Spring 1 218444 25 NUT Hex lock 2 10308M1 26 SPRING ROD Pivot Furrow Wheel 1 10309M1 27 PIN Drilled 1 103420 28 PIN Cotter 1 Part Description Quantity Part No Ref No BOTTOM Disc Plough Front Rear Col A Col B Col C BOTTOM DISC PLOUGH FRONT REAR BOTTOM DISC PLOUGH FRONT REAR 28 ...

Page 35: ...Disc Plough FURROW WHEEL 8 7 6 9 5 4 3 2 1 FURROW WHEEL 29 Figure 12 ...

Page 36: ...6M1 4 BEARING Inner Furrow wheel 1 1 12163M1 5 HUB Furrow wheel 1 1 12160M91 6 BEARING Inner Furrow Wheel 1 1 10318M1 7 NUT Nylock T Type 1 1 575813R1 WASHER Plain 1 1 271569 BOLT Hex hd 1 1 102639 NUT Hex 1 1 103325 WASHER Sp lock 1 1 10374M1 8 DUST Cap 1 1 10375M1 GASKET Dust Cap 1 1 10405M1 SCREW Round Slotted Head 3 3 10315M1 9 DISC Furrow Wheel 1 1 15024R1 BOLT Carriage 8 8 271500 NUT hex 8 8...

Page 37: ...Disc Plough 1 6 5 2 3 4 7 SCRAPPER 31 Figure 13 ...

Page 38: ...ty Part No Ref No SCRAPPER 3 26 2 26 10321M1 1 BRACKET Scrapper 3 2 10233M1 2 BLOCK ADJUSTING Scrapper 3 2 10323M1 3 EYE BOLT Scrapper 3 2 10324M91 4 SCRAPPER CPTE 3 2 102639 5 NUT Hex 3 2 10327M1 6 WASHER Plain 3 2 110450 7 SET SCREW Cup Point 3 2 ...

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Page 40: ...y __________ State ___________ Pin ___________ Model ___________ Serial No _________________ Retail Date __________ __________ __________ Purchaser _______________________ Date ________ Signature Area Office Dealer________________________ Code ___________ Address _____________________________________ ____________________________________________ City __________ State ___________ Pin ___________ Bas...

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Page 42: ...City __________ State ___________ Pin ___________ Model ___________ Serial No _________________ Retail Date __________ __________ __________ Purchaser _______________________ Date ________ Signature Dealer Dealer________________________ Code ___________ Address _____________________________________ ____________________________________________ City __________ State ___________ Pin ___________ Basic...

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Page 44: ...ty __________ State ___________ Pin ___________ Model ___________ Serial No _________________ Retail Date __________ __________ __________ Purchaser _______________________ Date ________ Signature Purchaser Dealer________________________ Code ___________ Address _____________________________________ ____________________________________________ City __________ State ___________ Pin ___________ Basi...

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Page 46: ...ai 400 101 Pre Delivery Inspection PDI Report First time buyer Writer Yes No Job Card No No A Model Dealer Code Sr No Dealer Location Attachment done by Date Received Invoice No Date Dealer Copy Mahindra Mahindra Ltd Tractor Division ...

Page 47: ...__________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ 4 Any problem noticed while operating _______________________________________________________________________________________________...

Page 48: ... East Mumbai 400 101 Pre Delivery Inspection PDI Report First time buyer Writer Yes No Job Card No No A Model Dealer Code Sr No Dealer Location Attachment done by Date Received Invoice No Date Area Office Copy Mahindra Mahindra Ltd Tractor Division ...

Page 49: ...__________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ 4 Any problem noticed while operating _______________________________________________________________________________________________...

Page 50: ...Disc Plough NOTES ...

Page 51: ...Disc Plough NOTES ...

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