Mahindra '16' Series Operator'S Manual Download

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16 Series, Model - 2816 4WD

Service

After

First

Hours

.
Engine Oil

Drain all the oil from the crankcase while the engine is warm and refill

with new oil to the upper Notch (full) on the engine oil dipstick. See

Engine Oil Change in this manual.

.
Engine Oil Filter

Replace the engine oil filter

. See Engine Oil Filter in this manual.

.
T

ransmission & Hydraulic System

(1)

ransmission

Oil

Check the level of the transmission oil. Add the specified fluid as

needed to maintain proper level. See T

ransmission Oil Level in this

manual.

(2)

Hydraulic filter

Replace filter with a new one. See Hydraulic Filter in this manual.

.
Front Axle Lubricant (MFD)

Change the oil. See FRONT

AXLE LUBRICA

TION (MFD) in this

manual.

.
Radiator Core

Inspect the radiator core and clean if necessary

. See COOLING

SYSTEM in this manual.

.
Hoses and Connections between Air Cleaner and Manifold.

Inspect for loose fit or leakage. See AIR INDUCTION SYSTEM in this

manual.

.
W

ater Pump, Fan and Alternator Belt T

ension

Check the belt for tension, replace if necessary

. See Fan Belt

Adjustment in this manual.

LUBRICA

TION/FIL

TERS/FLUIDS

___________________________________________

Summary of Contents for '16' Series

Page 1: ...contactus almats com Click here to go on INDEX OPERATOR MANUAL 2816 Gear 16 Series Main Menu...

Page 2: ...t sheet is the dealer s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service performed Ensure that you the dealer sign both c...

Page 3: ...16 Series Model 2816 4WD Off Road Diesel Engine Emission Control System Warranty Statement MITSUBISHI HEAVY INDUSTRIES LTD GENERAL MACHINERY SPECIAL VEHICLE HEADQUARTERS MITSUBISHI DIESEL ENGINE...

Page 4: ...nty Statement Applicable only to engines purchased in U S A in 1997 and thereafter which are used in U S A EPA emission control defects warranty statement Your Customer defects warranty rights and obl...

Page 5: ...small off road engine owner you should be aware however that OEMs may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unappro...

Page 6: ...r 19kW and for constant speed engines rated under 37kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 3 000 hours or 5 years of use whichever first occurs For all other en...

Page 7: ...ecessary shall be warranted as to defects for the warranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted as to defects only of the period of t...

Page 8: ...that the operation and maintenance service will properly be carried out in order to keep the tractor in top mechanical condition at all times Should any information as to your tractor be required con...

Page 9: ...parts or information for your machine 1 TRACTOR MODEL NUMBER________________________________ 2 TRACTOR SERIAL NUMBER________________________________ 3 ENGINE SERIAL NUMBER____________________________...

Page 10: ...Decals 1 19 Specifications 20 24 Instruments Controls 25 41 Operating Instructions 42 61 Field Operation 62 75 Tires Wheels Spacing Ballast 71 86 Lubrication Filters Fluids 87 113 Maintenance Adjustme...

Page 11: ...ufflers ties scarves or loose shirt sleeves to prevent from being caught by moving parts 5 Never allow riders on the tractor linkage drawbar or attachment while travelling and operating them 3 Always...

Page 12: ...the cap to the first stop to relieve pressure To replace the coolant use the coolant recovery tank 7 Hydraulic oil or fuel escaping under pressure can penetrate the skin causing serious injury Before...

Page 13: ...h clean water immediately and drink a lot of raw eggs or milk Lie down quietly 9 Before starting any work on electrical equipment or work that may cause you to touch the electrical part accidentally f...

Page 14: ...tractor Always wear a hard hat when operating the tractor C 2 Starting and Driving the Tractor Always operate the tractor at the proper speeds which enable you to keep the tractor in your complete co...

Page 15: ...ent or engaging the PTO make sure that no one is in the way especially children When starting the engine in an enclosed area or building ensure proper ventilation by opening the doors and or windows t...

Page 16: ...ition Slow down your tractor and disengage the differential lock before going into a turn being careful to prevent any attachments mounted on the front or rear from hitting anyone or anything C 5 Towi...

Page 17: ...hment as well as the instructions provided by the chemical manufacturer C 6 Using Attachment To mount or operate attachment follow the instruc tion manual for the particular attachment for safe operat...

Page 18: ...INJURY CAN RESULT FROM USE OF STARTING AIDS WITH HOT GLOW PLUGS DO NOT INJECT GASOLINE OR ETHER IN AIR INTAKE WARNING 321 6864 WARNING BATTERIES CONTAIN ACID AND EXPLOSIVE GAS EXPLOSION CAN RESULT FR...

Page 19: ...del 2816 4WD ROTATING MACHINE PARTS STAY CLEAR KEEP SHIELDS INSTALLED TO HELP PROTECT FROM CLOTHING ENTANGLEMENT AND INJURY WARNING 321 3710 9 SAFETY DECALS____________________________________________...

Page 20: ...seat belt for full rollover protection When improperly operated this tractor can roll over or upset Use of the ROPS and seat belt minimize the possibility of injury or death if rollover or upset occu...

Page 21: ...ow clearance operation is completed return the ROPS to the secured upright position for all other tractor uses and transport IMPORTANT When the ROPS frame is in the lowered position make sure there is...

Page 22: ...be replaced immediately DO NOT TRY TO MAKE REPAIRS OR WELD ROPS Tractor Roll Over Safety Rules 1 Do not make modifications to the ROPS Example welding an accessory to the ROPS or drilling a hole in th...

Page 23: ...installed Remove the lock pins LOCK PIN LOCK NUT STEP 2 LOCK PIN Loosen the jam nut on the lock bolts Remove the lock nuts Loosen the lock bolts enough to permit the position pin to be removed DO NOT...

Page 24: ...orque of 33 to 40 lb ft 44 to 54 Nm NOTE The lock nuts can be omitted for operator conven ience if the ROPS is folded fre quently When the low clearance tractor operation is completed return the ROPS...

Page 25: ...be in the secured upright position Place the tractor on level ground put the range shift lever in the L position apply the park brake and stop the engine STEP 1 Remove the lock nuts Remove the lock p...

Page 26: ...installed continue to STEP 10 STEP 3 POSITION PIN STEP 6 If the position pins cannot be installed CAREFULLY lower the ROPS bar to the horizontal position STEP 4 STEP 7 TO THE UPRIGHT POSITION Loosen t...

Page 27: ...ON PIN CAREFULLY move the ROPS bar to the upright position Install the position pins Align the holes of the position pins and ROPS brackets so that the lock pins can be installed easily POSITION PIN J...

Page 28: ...he jam nut on the lock bolts STEP 13 Tighten the lock bolt only enough to remove the looseness of the hinge joint Push the ROPS bar forward to permit the position pin to be rotated and removed by hand...

Page 29: ...S BAR NORMAL OPERATING POSITION LOCK PIN POSITION PIN JAM NUT LOCK BOLT LOCK NUT STEP 18 STEP 17 Install the lock pins Install the lock nuts Tighten the nuts to a torque of 33 to 40 lb ft 44 to 54 Nm...

Page 30: ...to 1000 RPM Maximum Horsepower Manufacturing Rating 28HP at 2600 RPM Valve Clearance Intake and Exhaust Cold Engine 0 25mm 0 010 inch IMPORTANT Valve clearance adjustment must be made when the engine...

Page 31: ...12 8 PSI Water Temperature Thermometer on Instrument Panel POWER TRAIN Tractor Brakes Type Wet Disk Plate Type Operation Mechanical Parking Brakes Hand Operating Lock Type Transmission Type Gear Driv...

Page 32: ...Axle Spiral Bevel Gear Type Differential with Bevel Gear Type Reductions Differential Lock Gear Drive Controlled by pedal on the RH Step and Mechanically Actuated Steering Type of Steering Hydrostatic...

Page 33: ...8inch Rear Power Takeoff PTO PTO Type Gear Drive Live PTO Location At the rear of transmission Rotation Clockwise from rear of tractor Shaft Size 34 9mm 1 375 Inch Diameter 6 Splines Speed 540 RPM at...

Page 34: ...of tire HEIGHT To top of rops WHEELBASE GROUND CLEARANCE T URNING RADIUS With brake assistance WEIGHT 2920mm 115 0inch 1380mm 54 3inch 2140mm 84 3inch 1650mm 65 0inch 330mm 13 0inch 2400mm 94 5inch 10...

Page 35: ...ymbol on the face indicates the correct Power Takeoff PTO operating speed The hourmeter shows the hours and tenths of hours that the engine has operated at an average RPM Yellow line A shows the 540 r...

Page 36: ...Fuel level is shown by three positions Fuel is needed Fuel tank is half filled with fuel Fuel tank is full NOTE The pointer can be in any po sition when the starter key switch is in the OFF position T...

Page 37: ...minates during operation stop the engine and check for the cause 8 HIGH BEAM INDICATOR This signal indicates the head lamp high beam is ON or OFF The INDICATOR illumi nates when the head lamp is on hi...

Page 38: ...nd temperature gauge will show correct values OPERATING CONTROLS Control Switches position OFF position HEAT ON position START Turn the key fully clockwise against the force of the spring in the switc...

Page 39: ...d rear red lamp Second position clockwise illumi nates headlamps instrument panel and rear red lamp Use dimmer switch to dim or brighten the headlamps 4 DIMMER SWITCH Move the dimmer switch to dim or...

Page 40: ...to the RIGHT move the turn signal switch up To indicate that you are going to turn the tractor to the LEFT move the turn signal switch down Center position is OFF 7 HORN BUTTON OPTIONAL Press the but...

Page 41: ...ctor on the road Push the pedal down to increase engine speed NOTE The engine speed control lever must be set to give the slowest engine speed when the throttle pedal is used Control Levers and Pedals...

Page 42: ...at is slowed or stopped 3 BRAKE PEDAL LOCK The brake pedal lock is located at the brake pedal arms and is used to lock the two brake pedals together so that both brakes are applied CAUTION Brake pedal...

Page 43: ...during stationary power takeoff work or when the tractor is parked To en gage the park brake lock the brake pedals together push down on the brake pedals and move the park brake lever downward Push th...

Page 44: ...CLUTCH 6 CLUTCH LOCK LATCH For long term storage lock the clutch pedal in the disengaged position This will prevent the clutch disc from sticking to the engine flywheel Pedal has three positions as fo...

Page 45: ...Control Levers Gear Drive 1 GEAR SHIFT LEVER The gear shift lever is used to shift the transmission gears into reverse or any of the three forward speeds 35 INSTRUMENTS CONTROLS ______________________...

Page 46: ...lever forward to engage the REAR PTO Move the lever rearward to disen gage the Rear PTO NOTE Be sure the Rear PTO control lever is in OFF slot when starting the engine 4 MID PTO CONTROL LEVER IF EQUIP...

Page 47: ...ever to control the position of the hitch Move the lever forward to lower the hitch to the required depth Move the lever to the rear to raise the hitch to the required height Gear Drive 37 INSTRUMENTS...

Page 48: ...the draft control move the lever fully forward See Operating with Draft Control in this manual for more information 7 REMOTE HYDRAULIC CONTROL LEVER WITH FLOAT POSITION IF EQUIPPED A double acting re...

Page 49: ...ENTIAL LOCK PEDAL Push the pedal down to engage the differential lock A spring inside the differential lock will push it out of engagement when pedal is released GEAR DRIVE 39 INSTRUMENTS CONTROLS ___...

Page 50: ...hed down to operate the MFD lever 3 HYDRAULIC FLOW CONTROL KNOB Use the hydraulic flow control knob to adjust the hitch lowering speed Adjust the lowering speed to provide smooth operation of the hitc...

Page 51: ...re that the lock is engaged STEERING COLUMN TILT The steering wheel angle can be adjusted in three positions by the lever located under the steering column To adjust the position of the steering wheel...

Page 52: ...he transmission 4 Check that the tractor fuel tank is filled with clean fuel that has the specifications given in this manual NOTE Clean around the fuel tank cap before you remove the cap 5 Check the...

Page 53: ...anual FRONT WHEEL BOLTS After the first 10 hours of operation check the front wheel bolts Tighten the bolts to the torques shown in the Wheel Mounting Torques in this manual FRONT FRAME BOLTS After th...

Page 54: ...ting will not be attempted Machine run away can cause injury or death to operator and bystan ders Make sure the fuel shut off valve is open The valve is located at the bottom RH side of the fuel tank...

Page 55: ...ately 1 to 3 seconds Put the range shift lever in the N Engine start slot Put the REAR PTO and MID PTO control levers in the OFF Engine start slot STEP 2 STEP 3 STEP 5 OFF POSITION N SLOTS HEAT Put th...

Page 56: ...damage engine bearings and other engine parts See your dealer IMPORTANT 1 If high idle position is used for starting adjust the engine speed control lever to obtain about 1500 RPM as soon as the engi...

Page 57: ...lubrication 5 If the charge indicator comes on during operation determine and correct the cause to avoid complete discharge of the battery and possible damage to other components of the electrical sy...

Page 58: ...to decrease gradually Put the REAR PTO control lever MID PTO control lever and the range shift lever in the OFF or N neutral position Move the engine speed control lever to run engine at idle speed f...

Page 59: ...w 0 o C 32 o F See your Dealer 7 STOPPING THE ENGINE Run the engine at idle speed for a short period of time to permit the engine temperature to decrease before stopping 8 CONDENSATION IN FUEL TANK To...

Page 60: ...MISSION A To heat the transmission fluid to operating temperature run the engine at 1500 RPM for approximately five minutes IMPORTANT Operating the tractor with cold transmission fluid can cause rough...

Page 61: ...EVER EXCEEDS the weight of the machine that is towing the vehicle Stopping distance increases with increasing speed as the weight of the towed load increases especially on hills and slopes When you tr...

Page 62: ...ever to the gear needed 3 Move the range shift lever to the position needed H M or L The tractor must be stopped before the range lever is operated 4 Release the clutch pedal slowly 5 The gear shift l...

Page 63: ...top the wheel that is rotating and then engage the differential lock IMPORTANT When you engage or disengage the differential lock the front wheels must be in the straight forward position Before turni...

Page 64: ...utput shaft ENGAGE THE REAR PTO AS FOLLOWS 1 Push the clutch pedal fully 2 Move the PTO control lever forward or rearward 3 Release the clutch pedal slow ly DISENGAGE THE REAR PTO AS FOLLOWS 1 Push th...

Page 65: ...fully 2 Move the Mid PTO control lever to the OFF Engine Start slot NOTE Keep the Mid PTO control lever in the OFF Engine Start slot when starting the en gine and when the PTO is not being used 3 Rele...

Page 66: ...the clutch pedal to position 3 to start the tractor in motion 5 To stop the tractor while keeping the PTO operating push the clutch pedal halfway to position 2 6 To stop the tractor and PTO push the c...

Page 67: ...t injury to the operator or bystanders Where attachments such as pumps are installed on the PTO shaft especially if the tractor PTO guard is moved upward or re moved extended shielding equivalent to t...

Page 68: ...ment driveline 2 Connect the implement hitch to the tractor drawbar before connecting the implement driveline to the PTO 3 Connect the implement driveline to the tractor Check the driveline for correc...

Page 69: ...rawbar DRAWBAR HITCH CONNECTING PIN HOLE STORAGE PIN HOLE WITHOUT MID PTO IMPLEMENT CONNECTING PIN HOLE DRAWBAR OPERATING POSITION STORAGE POSITION WITH MID PTO STORAGE POSITION WITHOUT MID PTO WITH M...

Page 70: ...the turn signal switch is moved downward to make a left turn the LH warning lamp will illuminate ON and OFF and the RH lamp will illuminate continuously When the turn signal switch is returned to the...

Page 71: ...turned on by the switch on the lamp The starter key switch must be in the ON position before the work lamp can be turned on IMPORTANT Do not turn on the rear work lamp while travelling on pub lic roa...

Page 72: ...ce with a lock pin 3 When working with the drawbar raise the lower links as high as possible to prevent interference be tween the lower links and the implement 4 The drawbar provides the standard hitc...

Page 73: ...st have a rating greater than the gross load of the towed equipment Connect the chain to the tractor drawbar support and the towed equipment as shown in the illustration Check the adjustment of the sa...

Page 74: ...itch dimensions are shown in the following table Implement Identification Dimensions Cat I Implement A Gap In top of Implement mast B Diameter of holes in top of Implement mast C Diameter of hitch pin...

Page 75: ...nstalled on the proper sides as shown below 2 The RH side lift link is ad justable by turnbuckle to ob tain the desired position of the hitch point Turn the turnbuckle clockwise to shorten the link or...

Page 76: ...ndesirable or hazardous the lateral swing is adjusted by the turnbuckle on the stabilizer Turn the turnbuckle clockwise to lengthen the stabilizer or counterclockwise to shorten the stabilizer IMPORTA...

Page 77: ...m Adjustments in this manual Disconnecting Implement from Hitch To disconnect an implement from the hitch use the following procedure NOTE Be sure the tractor and implement are on level ground 1 Stop...

Page 78: ...rovided for use whenever it is desirable to return the hitch control lever to the same operating position IMPORTANT Position of the raise stop should not be set so rearward that a insufficient free pl...

Page 79: ...FT LOCK LIGHT DRAFT CONTROL LEVER STEP 3 HEAVY STEP 2 HITCH CONTROL LEVER RAISE LOWER Lower the implement and rotate the stopper located on the top of the upper link bracket Move the draft control lev...

Page 80: ...either forward to go deeper or rearward for shallower depth until the desired depth is reached 7 If the drop action of the plow is too fast rotate the hydraulic flow control knob slowly until the plo...

Page 81: ...on the road with the implement mounted on the three point hitch always set the flow control knob to the LOCK position IMPORTANT Never park a tractor with an implement in the raised position Moving the...

Page 82: ...control lever is located on the right side REMOTE HYDRAULIC CONTROL LEVER Connect the implement hoses to the remote hydraulic couplers so that the implement lowers when the control lever is pushed fo...

Page 83: ...the LOWER position will cause overheating and possible damage to the hydraulic system NOTE The control lever for the remote hydraulic valve must be in the neutral for the three point hitch to operate...

Page 84: ...t running If it is necessary to service the implement in the raised position use jack stands to safely block the implement in place Put the hydraulic flow control knob in the LOCK position IMPORTANT W...

Page 85: ...l When remote cylinders are connected to the hydraulic system cycle the control lever about three times to remove air from the cylinder and hoses With air in the system raised equipment can drop accid...

Page 86: ...16 Series Model 2816 4WD 76 MEMO ______________________________________________________________...

Page 87: ...he tire The tire tread is making full contact with the ground which will give maximum performance Tire pressure can also be adjusted as required to satisfy the following requirements A Severe Service...

Page 88: ...ty The maximum load capacity shown in the tire pressure and load capacity chart is of the wheel with the tire inflated to the maximum pressure Do not exceed the maximum load capacity of the tire 2816...

Page 89: ...he rim Replace a tire if it has a defect Replace a wheel rim which has cracks wear or severe rust Make sure that all the air is removed from a tire before removing the tire from the rim Never use forc...

Page 90: ...8 to 132 Nm 87 to 98 lb ft Rear Wheel Rim to Wheel Disc Nuts 152 to 172 Nm 112 to 127 Ib ft IMPORTANT Check the wheel bolts and nuts after the first 10 hours of operation and again after every 100 hou...

Page 91: ...mbled with the valve side out BOLTS AND NUTS POSITIONS Front wheel disc to axle hub bolts TORQUE 118 to 132 Nm 87 to 98 LB FT 59 to 88 Nm 43 to 65 LB FT Torques for wheel bolts and tie rod end nuts as...

Page 92: ...nce L 1 between the chalk marks at points A 4 Move the tractor forward a distance equal to one half revolution of the front wheels 5 The chalk marks will now be at points B Measure the distance L 2 be...

Page 93: ...ad and the LH side Tie Rod has a RH thread When loosening or tightening the lock nut or adjusting the Tie Rod make sure that 1 RH side Tie Rod Unlock Turn the lock nut clockwise Lock Turn the lock nut...

Page 94: ...below are specified to provide matched ground speeds of the front and rear tires Mixing worn and new tires or tires of different diameters or loaded radii can give incorrect ground speed match When re...

Page 95: ...eight of tractor includes the weight of tractor operator ballast weight and implement Front Axle 970 kg Rear Axle 1350kg Total 2200 kg Front End Weights OPTIONAL Front end weights can be mounted on th...

Page 96: ...o much ballast installed on the tractor you will see the clear shape of the tire tread in the ground which is an indication of no slippage With too little ballast the tire tread marks will not show be...

Page 97: ...ft the tractor hood Pull the hood latch to release the hood Unlock the rubber latches on top of each side cover to release the side cover Lift the hood and connect the Support Rod Remove both side cov...

Page 98: ...10W 30 15W 40 Use high Grade Disel Oil Engine Oil Use high Grade Disel Oil 20W 30 Transmis sion oil front diff oil Hydraulic Transmission Fluid Hydraulic Transmission Fluid Citgo Transgard Tractor Hyd...

Page 99: ...hourmeter shows the amount of actual hours of the tractor has operated at an average RPM The first number to the right displays tenths of an hour and is a black number on a white surface The remaining...

Page 100: ...proper level See Transmission Oil Level in this manual 2 Hydraulic filter Replace filter with a new one See Hydraulic Filter in this manual 4 Front Axle Lubricant MFD Change the oil See FRONT AXLE LU...

Page 101: ...filter change 4 4 QTS 4 2 Litres 3 7 QTS Fuel tank 7 9 Gallons 30 Litres 6 6 Gallons Coolant engine and radiator 7 1 QTS 6 7 Litres 5 9 QTS coolant bottle 0 4 QTS 0 4 Litres 0 4 QTS Transmission Oil...

Page 102: ...lter Cup 1 10 10 Air Cleaner 1 10 10 Fan Belt Tension 1 10 Grill and Radiator Area 1 50 50 Tire Pressure 4 50 Fuel Tank Water Drain Plug 1 50 Engine Oil 1 100 Wheel Retaining Bolts and Nuts 100 Engine...

Page 103: ...s 100 HRS 1000 HRS 10 HRS 10 HRS 100 HRS 10 HRS 200 HRS 10 HRS 200 HRS 200 HRS 10 HRS 50 HRS Yearly Engine Oil Change Radiator and Coolant Drain Flush and Fill Coolant Recovery Reservoir Check Air Cle...

Page 104: ...______________________________ Front Axle Pivot Pin Grease 10 HRS 10 HRS Tie Rod End Grease USE NLGI No 2 MULTIPURROSE LITHIUM EP GREASE 10 HRS 200 HRS 200 HRS 200 HRS 200 HRS Power Steering Piston En...

Page 105: ...heavy load starting and stopping with frequency or operating in very high or very low ambient temperatures Engine Oil Level To check the engine oil level put the tractor on level ground and stop the e...

Page 106: ...rque of 50 to 60 Nm 36 to 43 lb ft 4 Put the correct type and amount of new oil into the engine See Engine Oil Selection in this manual for recommended oil type IMPORTANT Do not use the oil level dips...

Page 107: ...Oil Change in this manual 2 Turn the oil filter counterclock wise to remove Use a filter wrench if necessary 3 Apply clean oil to the O ring on the new filter 4 Install the filter Turn the filter unti...

Page 108: ...s cool Pressure Cooling System 1 The pressure cap on a pres sure cooling system has a control valve that operates as a SAFETY RELIEF VALVE to keep the pressure within the system operating range Oper a...

Page 109: ...not approved It is possible that the rust inhibitors and ethylene glycol will not mix and work against each other to decrease corrosion protection form deposits in the cooling system and cause damage...

Page 110: ...a good type of radiator cleaner and fill the system with clean water Follow the instructions given with the radiator cleaner 3 Remove the radiator cleaner solution Flush the system with clean water 4...

Page 111: ...damage to the filter element Fill the fuel tank at the end of each day to reduce condensation NOTE Do not fill the fuel tank to its full capacity Space is required for vapor expansion in the event of...

Page 112: ...use of other fuels will result in loss of engine power and high fuel consumption NOTE When the temperature is very cold the use of a mixture of Number one and Number Two Diesel Fuel is permitted for...

Page 113: ...el shut off valve and vent the fuel system See Fuel System Air removal in this manual STEP 6 Clean fuel off the engine Start the engine to check for fuel leaks around the filter lines and fit tings NO...

Page 114: ...r in the system will cause loss of power and stall the engine when a load is applied To remove air from the fuel system turn off the engine and use the following procedures Loosen the No 1 air vent sc...

Page 115: ...Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury To Prevent Personal Injury Relieve all pressure before disconnecting fluid lines Before a...

Page 116: ...ry 200 hours or yearly whichever occurs first Your tractor is equipped with a dry type air cleaner with a replaceable element IMPORTANT Service the air induction system at the given service intervals...

Page 117: ...ully Clean interior of canister Remove the LH side cover Lift the hood and connect the hood support rod After replacing the new or cleaned element install and tighten the wing bolt NOTE Never attempt...

Page 118: ...eplace the element sooner if the time interval between servicing becomes short indicating the element does not respond to cleaning soot contaminated System Inspection Check the dump valve and the all...

Page 119: ...n the transmission dipstick If the oil level is below the lower line of the dipstick add the recommended oil to the transmis sion to raise the oil level to the F Full marked position TRANSMISSION HYDR...

Page 120: ...ain the oil when the oil is warm 3 Replace the hydraulic filter See Hydraulic Filter in this manual 4 Install the drain plugs with a seal washer and tighten to a torque of 39 to 44 Nm 29 to 33 lb ft 5...

Page 121: ...ighten the filter an additional 2 3 turn by hand IMPORTANT DO NOT use a filter wrench to install the hydraulic filter When the filter is too tight you can cause damage to the O ring and filter 6 Wipe...

Page 122: ...of axle housing until the oil begins to flow out of the level plug holes FRONT AXLE LUBRICATION MFD Service Specifications Oil Change Interval Every 200 hours See NOTE Oil Capacity 4 0 Litres 4 2 Quar...

Page 123: ...the bottom of the housing and the gear case drain plugs located on the bot tom of both side gear cases to drain the oil NOTE For best results drain the oil when the oil is warm 3 Install the different...

Page 124: ...ired To clean the radiator screen put the tractor on level ground apply the park brake and stop the engine Lift and Lock the hood Lift the radiator screen STEP 3 Clean the radiator screen and the surr...

Page 125: ...just the fan belt tension loosen the adjusting bolt and pivot nut of the alternator Move the alternator away from the engine until correct belt tension is reached Tighten the adjusting bolt and pivot...

Page 126: ...adjusting bolt Install new fan belt and adjust the belt tension See Fan Belt Adjust ment in this manual for instruc tions Loosen the alternator pivot nut and push the alternator toward the engine to...

Page 127: ...the clutch will not disengage correctly and the transmission will be difficult to shift Put the tractor on level ground move the range shift lever in the L position apply the park brake stop the engin...

Page 128: ...ark brake stop the engine and adjust the clutch pedal maximum movement as follows Push the clutch pedal down by hand to eliminate the pedal free move ment Measure the distance between the stop bolt an...

Page 129: ...If there is not the same free movement between LH pedal and RH pedal it may cause serious accidents Put the tractor on level ground move the range lever in the L position Stop the engine Loosen lock...

Page 130: ...free play of the lift arm to be 5 to 10 mm at the tip of the lift arm by hands 7 If the insufficient free play is available move the raise stop forward and check again with the same procedure as befor...

Page 131: ...Red Lamp 8 watt Rear Working Lamp If Equipped 23 watt Panel Lamp 3 4 watt Turn Indicator Lamp 2 0 watt Indicator Lamp 2 0 watt Fuses Glove indicator lamp 10 Amp Charge indicator lamp Engine oil press...

Page 132: ...nd 4 When charging the tractor battery disconnect the battery cables from the battery terminals Do not use a battery charging machine for starting the tractor 5 Never operate the tractor when the batt...

Page 133: ...ng damage to the electrical system Fuse A 10 AMP is for the glow plug indicator lamps Fuse B 10 AMP is for the charge indicator lamp engine oil pressure indica tor lamp engine coolant temperature gaug...

Page 134: ...dently grounded or a reverse battery connection is made the Line fuse located on the LH side of the engine will burn out and break the circuit to prevent the solenoid switch wiring harness and alterna...

Page 135: ...TIVE NEGATIVE IMPORTANT This is the only safe method to start the tractor engine with an external power supply Any other method of starting can cause injury or death to the operator or other persons E...

Page 136: ...sure the cables are installed on the correct terminals This is a 12 volt negative ground electrical system and must be so connected NOTE When disconnecting the battery remove the negative cable first...

Page 137: ...attery quickly for urgent need use a current of 25 amperes for 30 minutes or less A current larger than specified will cause liquid overflow due to foaming 5 The specific gravity of electrolyte of a f...

Page 138: ...nce from the ground to the center of the head lamp and put this dimension on the wall in the form of a horizontal line 3 Put a second horizontal line on the wall 405 mm 16 inches lower than the first...

Page 139: ...for five minutes C Fill the fuel tank with a good grade of Number Two diesel engine fuel If this grade has not been used regularly drain the fuel and refill Run the engine for about five minutes to c...

Page 140: ...level E See that the battery is fully charged and that the terminal connections are clamped tightly F On hydrostatic drive tractors follow the same procedure for starting as Starting Procedure for Hy...

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