Magnetek Telemotive TR12 inteleSmart Instruction Manual Download Page 1

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TCTR12-PDA Rev. J March 2007

Part Number 30033T

Telemotive

TR12 inteleSmart™ Receiver

Radio Control Equipment

Instruction Manual

Summary of Contents for Telemotive TR12 inteleSmart

Page 2: ...eceiver Instruction Manual 03 01 07 Service Information 1 Radio Controlled Crane Safety 2 8 General System Information 9 Installation 10 12 Operation See Appropriate Transmitter Manual Wiring 14 39 Pr...

Page 3: ...ving precise undeterred and safe control of your material If your product ever needs modification or service please contact one of our representatives at the following locations U S Service Informatio...

Page 4: ...ution highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness C...

Page 5: ...ransmitter Refer to section titled Section 2 9 Boarding The Crane for specific safety rules 2 3 Persons Authorized To Operate Radio Controlled Cranes Only properly trained persons designated by manage...

Page 6: ...secure storage space and only removed from the storage space after the current transmitter in use has been turned OFF taken out of the service area and secured Before putting the transmitter in servic...

Page 7: ...e crane operator should stop the crane and clear the area before proceeding Runway stops or other cranes should never be bumped into When moving the crane the crane operator should be sure that the ho...

Page 8: ...r effort and thoroughly instructed to what their operations are limited to and informed they will be notified when repairs are completed If any hazard involving the repairperson exists when there is a...

Page 9: ...f fluid oil or grease leaks Condition of rail sweeps Walkways required handrails and ladders are in place sturdy and not loose Protective guards are in place for all moving parts Alignment of bridge s...

Page 10: ...harging For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Use only Telemotive approved chargers for the a...

Page 11: ...data rate baud Once the packet is sent the transmitter will turn OFF This allows for other transmitters to time share the same frequency when a transmitter has turned OFF The TMS system software dete...

Page 12: ...d use appropriate shock mounts 4 3 Antenna Mounting Considerations It is best to mount the antenna so that it is visible to the operator Usually this is accomplished by mounting the antenna under the...

Page 13: ...GE CURRENT THAT CAN AFFECT SOME HIGH IMPEDANCE CIRCUITS WHEN CONNECTING OUTPUT RELAYS TO DRIVES IT MAY BE REQUIRED TO REMOVE THE MOV TO PREVENT THE LEAKAGE CURRENT THROUGH THE MOV FROM HOLDING IN THE...

Page 14: ...E 8 Wait 10 seconds and turn the transmitter ON Check to see if the red LEDs DS30 and DS32 are now ON At this point the MR relay is disabled the functions of the transmitter can be checked by noting t...

Page 15: ...Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 13 Section 5 See Appropriate Transmitter Manual...

Page 16: ...e on all the output relays to protect the relays from power surges MOV s allow a small leakage current that can affect some high impedance circuits When connecting output relays to drives it may be re...

Page 17: ...ols ON OFF Low Battery Indicators E STOP Motor 1 Dir 1 Dir 2 Motor 2 Dir 1 Dir 2 Motor 3 Dir 1 Dir 2 AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 Auxiliary Controls E STOP Motor 1 Dir 1 Dir 2 Motor 2 Dir 1 Dir...

Page 18: ...Section 6 Wiring continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 16 Wiring for Internal Transfer Switch using Optional Pigtail...

Page 19: ...Section 6 Wiring continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 17 Wiring for External Transfer Switch using Optional Pigtail...

Page 20: ...J7 4 J7 2 J6 6 J6 4 J6 2 RETURN MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1 J10 8 J10 7 J10 6 J10 5 J10 4 J10 3 J10 2 J10 1 J9 6 J9 5 J9 4 J9 3 J9 2 J9 1 J8 6 J8 5 J8 4 J8 3 J8 2 J8 1 J7 6 J7 5 J7 4 J...

Page 21: ...uency o In the Receiver Programmer screen select under System 12 output 1 speed o In the Set Status Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but m...

Page 22: ...1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4...

Page 23: ...are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Pr...

Page 24: ...2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2...

Page 25: ...atus Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programmin...

Page 26: ...r Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C1...

Page 27: ...s screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the...

Page 28: ...3 DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4...

Page 29: ...t Status Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Progra...

Page 30: ...PD BRIDGE DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K...

Page 31: ...as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the...

Page 32: ...M3 DIR 2 RETURN Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT K13 K12 K11 K10 K9 K8 K7 K6 K5 K4...

Page 33: ...S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use...

Page 34: ...SPD M3 DIR 2 Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6...

Page 35: ...to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant...

Page 36: ...R 2 J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C1...

Page 37: ...7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Programmer to o Set Receiver access code and Frequency Must be same as receiver o Select unde...

Page 38: ...J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8 2 J7 6 J7 4 J7 2 J6 6 J6 4 J6 2 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 Note Jumper JU1 Receiver...

Page 39: ...lly OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In the transmitter 2 Speed telePilot and telePendant use the PDA Transmitter Programmer...

Page 40: ...Layout The outputs match the button labels as defined in 3 Speed pendant shown below Receiver Panel J10 2 J9 5 J9 3 J9 1 J8 5 J8 3 J8 1 J7 5 J7 3 J7 1 J6 5 J6 3 J6 1 J10 3 J9 6 J9 4 J9 2 J8 6 J8 4 J8...

Page 41: ...Words screen set RX and TX Status Word Switches S1 to S4 as shown below X s are normally OFF 0 but may be turned ON 1 to enable additional features detailed in Section 7 11 Status Word Programming In...

Page 42: ...cts using Palm OS 4 X or lower can be used to run the programming software If unsure if your PDA will work or for a recommended product contact Telemotive The software for the PDA is available on a di...

Page 43: ...aved using the menu under the word Record This menu allows you to create new files open existing files delete files save files and rename existing files See Figure 7 3 Settings Menu 7 5 Saving Setting...

Page 44: ...e configurations 2 Speed Standard See Section 6 Wiring Table 2 A Transmitter Tx button position Hoist Trolley Bridge See Figure 6 2 Tx Output Controls Receiver time out time 15 Minutes Latching Aux re...

Page 45: ...ext pages Section 7 11 Status Word Programming Not used 1 0 1 0 Group Code enable ON OFF Time Out disable ON OFF Active ESTOP ON OFF 2 Speed 1 Speed Select Group Code A2 Group Code A1 Group Code A0 Au...

Page 46: ...0 0 1 6 1 0 1 7 0 1 1 8 1 1 1 Group Code Programming Step 1 Go to the Set Status Word screen by tapping the box marked Status on the main Receiver Programmer screen Turn RX Status Word switch S1 posi...

Page 47: ...the Rx Status Word switch S1 position 7 OFF 0 for the receiver to have a 15 minute time out Turn the Rx Status Word switch S1 position 7 ON 1 for the receiver to have no time out timer 7 11 6 Rx Stat...

Page 48: ...d TRANSMITTER SWITCH SETTINGS for that table 7 11 11 Tx Status Word S4 1 4 5 Motor Aux Normally OFF Definition For any receiver configuration greater than 3 motor this switch S4 1 must be turned ON 1...

Page 49: ...Tx Status switches S3 5 through 8 Programming Turn Tx Status Word switch S4 position 7 ON 1 and transmitter will generate the same crane configuration on this receiver as it does on the other crane R...

Page 50: ...d into the receiver following the procedure for loading in Section 7 10 however only use the menu item Send App Table instead of Send Settings The Comm Menu will also let you read the current mapping...

Page 51: ...output mapping screens shown of the Motor Table and the Auxiliary Table J8 6 J8 5 J8 4 J8 3 J8 2 J8 1 J7 6 J7 5 J7 4 J7 3 J7 2 J7 1 J6 6 J6 5 J6 4 J6 3 J6 2 J6 1 J5 6 J5 5 J5 4 J5 3 J5 2 J5 1 Receiver...

Page 52: ...Section 7 Programming continued Telemotive TR12 inteleSmart Receiver Instruction Manual 03 01 07 50 This page intentionally blank...

Page 53: ...SYSTEMS IN ANY LOCATION SHOULD EVER HAVE THE SAME ACCESS CODES INDEPENDENT OF FREQUENCY TWO OPERATIONAL TRANSMITTERS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD...

Page 54: ...frequency of the unit can be checked either with or without the PDA by checking the channel count to verify that the RF Receiver is programmed to the desired channel Channel and Frequency Designations...

Page 55: ...at channel This feature can be helpful in identifying the best frequency for your Telemotive System If your transmitter is off and the signal indicator shows a number consider moving the system to ano...

Page 56: ...5V EPROM K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 SW2 MR ON ON SW1 Relays GND N 120V 1 RF Receiver ON Indicator RF Receiver Board JU1 Move shorting plug to jumper pins B to C for Alarm after E STOP to...

Page 57: ...supply fuses and if power is applied to the receiver DS4 Yellow Monitors data synchronization Flashes when a properly formatted data signal is received from the transmitter This LED will flash rapidly...

Page 58: ...nitors the watchdog timer Normally OFF The LED will illuminate momentarily when power is applied to or removed from the system If the LED is continuously flashing or ON the computer is not working pro...

Page 59: ...Master Control Relay MCR relay LED will be ON when the MCR relay has been enabled by an ON command received from the Transmitter Unit LED will extinguish when an OFF command has been transmitted an E...

Page 60: ...G BRACKET TOP SIDE LEFT MP18005 1 RF RECEIVER MODULE MOUNTING BRACKET TOP SIDE RIGHT H906 0 RF RECEIVER MODULE MOUNTING BRACKET SCREW 2 AN100 1 ANTENNA CONNECTOR PLUG IN TS1060 3 3 POSITION TS1060 8 8...

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