M NovAseptic GMP Installation And User Manual Download Page 3

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Contents

Operator and Equipment Safety ............................................................................................................................................5

NovAseptic

GMP Mixer Components ..................................................................................................................................6

Required Tools ..................................................................................................................................................................7

Additional Equipment ....................................................................................................................................................7

Optional Equipment........................................................................................................................................................8

Installation and Operating Parameters ................................................................................................................................9

Installation ................................................................................................................................................................................ 10

Male Bearing Installation .......................................................................................................................................... 10

Mixing Head Installation ........................................................................................................................................... 11

Drive Unit Installation ................................................................................................................................................ 12

Electrical Installation .................................................................................................................................................. 14

Operation ................................................................................................................................................................................... 20

Starting the Mixer ....................................................................................................................................................... 20

Disassembly ................................................................................................................................................................... 21

Storage ............................................................................................................................................................................ 21

Recycle and Disposal ................................................................................................................................................... 21

Cleaning and Sterilizing Procedures .................................................................................................................................. 22

Cleaning in Place (CIP) ............................................................................................................................................... 22

Sterilizing in Place (SIP) ............................................................................................................................................. 22

Installation Checklist ............................................................................................................................................................. 24

Commissioning ........................................................................................................................................................................ 26

Valid Regulations ......................................................................................................................................................... 26

Installation Qualification Checklist ................................................................................................................................... 27

Installation Qualification ........................................................................................................................................ 27

Check Points .................................................................................................................................................................. 27

Maintenance Checklist .......................................................................................................................................................... 29

Spare Parts ................................................................................................................................................................................ 30

Troubleshooting ....................................................................................................................................................................... 31

Standard Product Warranty ................................................................................................................................................. 33

Technical Assistance ............................................................................................................................................................... 34

NovAseptic

GMP Mixer Installation and User Guide

Summary of Contents for NovAseptic GMP

Page 1: ...M logo and NovAseptic are registered trademarks of trademarks of Merck KGaA Darmstadt Germany All trademarks of third parties are the property of their respective owners 00104053PU Rev 2 0 03 2015 200...

Page 2: ...ject to change without notice and should not be construed as a commitment by Millipore SAS or an affiliate Neither Millipore SAS nor any of its affiliates assumes responsibility for any errors that ma...

Page 3: ...ion 14 Operation 20 Starting the Mixer 20 Disassembly 21 Storage 21 Recycle and Disposal 21 Cleaning and Sterilizing Procedures 22 Cleaning in Place CIP 22 Sterilizing in Place SIP 22 Installation Che...

Page 4: ...4 www millipore com...

Page 5: ...t Protect drive unit against dust Electric engine may cause sparks Do not use near flammable liquids or gasses The drive unit may be heavy Use appropriate equipment to avoid injury Do not install comp...

Page 6: ...Key Number Description 5 Stainless steel support 6 Silicone carbide bearing 7 Connection thread 8 Groove 9 O ring 10 Serial number Tank Plate GM 3 or Flanged Tank Plate GM 312 Each tank plate is marke...

Page 7: ...ations for the components can be found at www emdmillipore com Description Purpose Multi tool GT 25 Installation tool for mixing head and male bearing for use in small vessels Tightening tool GT 26 In...

Page 8: ...escription Purpose 7 Mixing head attractor GT AW Keeps the mixing head in place when vessel is moved Substitute for the drive unit during trans port 8 Speed counter kit GM 67 Speed counter installatio...

Page 9: ...5 C 275 F pH 1 14 Viscosity 1 cP 800 cP Media Media may not contain magnetic particles Rotation speed see Product Specification Sheet Minimum acceleration and deacceleration time Five seconds Specific...

Page 10: ...g head 4 Speed counter optional installed on the drive unit 5 Drive unit Male Bearing Installation See NovAseptic Mixer GMP Male Bearing Installation Guide 00101868PU for additional information The ve...

Page 11: ...l contact by applying recommended torque in table below If bearing is not installed properly it may come off 3 4 Catalog Number Torque GM05 23 6Nm 4 4Lbft GM05 24 GM1 23 GM1 24 GM510 23 GM510 24 GM20...

Page 12: ...g head by turning it while lowering it onto the male bearing 5 Align the mixing head with the tank plate Ensure that the mixing head rotates smoothly Drive Unit Installation The drive unit may be heav...

Page 13: ...unit into the tank plate Put the two studs on the tank plate into the slots on the drive unit 2 Turn the drive unit clockwise view from below to the stop position approximately 15 3 Tighten the two nu...

Page 14: ...by observing applicable national regulations All electric installations including the variable frequency drive must be performed by an authorized electrician The mixer must be operated with a variabl...

Page 15: ...positive temperature coefficient PTC thermistor probe We recommend installation of the probe Thermistor protection units continuously monitor the temperature of the motor through a probe embedded in t...

Page 16: ...67 1 Remove the outer drive head from the drive unit 2 1 2 Mount the speed counter on the drive unit according to the following illustration different procedures for different GMP sizes Note in which...

Page 17: ...GMP 5000 8 GMP 30000 12 Control Cabinet Installation The installation must be performed by an authorized electrician The control cabinet must be installed with correct fuse Control Cabinet Installati...

Page 18: ...increases the applied frequency and voltage at a controlled rate and accelerates the load without drawing excessive current Sine Wave Power Operator Interface VDF system Power Conversion Variable Fre...

Page 19: ...Fill the vessel to a minimum level that completely covers the mixing head and the male bearing to provide sufficient lubricaiton of the bearing 2 Start the mixer and increase the speed slowly to a min...

Page 20: ...personal injuries and damage to the equipment 1 Drive Unit 2 Mixing Head 3 Male Bearing Storage Do not store in areas exposed to weather or humidity Always place wood or other non magnetic material b...

Page 21: ...nce of magnetic particles is suspected remove the mixing head Remove the particles and reinstall the mixing head Refer to Male Bearing Installation Mixing Head Installation and Drive Unit Installation...

Page 22: ...Head Installation in this manual b Magnetic particles are not removed from the mixing head during CIP they must be removed manually or by alternative cleaning Magnetic particles can cause corrosion a...

Page 23: ...e drive head rotates clockwise and that the fan rotates counterclockwise q yes q no Install the Drive Unit GMP 50 GMP 100 GMP 500 Complete 1 Install the drive unit into the tank plate put the two stud...

Page 24: ...no 2 Mount the speed counter on the drive unit according to the illustrations in this manual for each GMP size q yes q no 3 For GMP 2000 5000 and 10000 ensure the cable is installed correctly q yes q...

Page 25: ...tic Gauge 1 Mixing Head freewheel Use NovAseptic Gauge 2 Male Bearing tightened Male Bearing installed metal to metal Outer Drive Head turns clockwise Before each startup The bearings are intact The m...

Page 26: ...etry of vessel Type of mixing required General Information Vessel number Vessel type GMP type Vessel Manufacturer Country Site Location Local Representative GMP Mixer Information Serial Number Catalog...

Page 27: ...and G51 003 P10 Configuration TB 13A P23 Min Frequency Hz P24 Max Frequency Hz P19 Acceleration Time sec P20 Deacceleration Time sec P03 Operation Type P27 Umin P25 Imax P26 I2T limit Additional comme...

Page 28: ...the gearbox for noise q yes q no Check for any contact mark on Tank Plate q yes q no Check shaft and outer drive head rotation and wobbling movement q yes q no Check outer drive head for damage caused...

Page 29: ...n and their application For further information please contact your local representative We recommend the following equipment be kept in stock Mixing head GM 12 Male bearings GM 2 Male bearing O ring...

Page 30: ...emperatre too high Chill the environment Motor mechanically overloaded Check all transmissions Mixing head scratches against tank plate Male bearing worn out Replace male bearing Female bearing holder...

Page 31: ...is undam aged reinstall the bearing and check rota tion direction of the mixing head Bearings worn out Replace the male bearing and or repair mixing head Abnormal or rum bling noise Deep vortex Reduc...

Page 32: ...m terms within the Terms and Conditions of Sale applicable to your purchase transaction Technical Assistance For more information contact the office nearest you or visit the Technical Service page at...

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