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Lütze LION microPLC Operating Instructions Manual Download Page 55

LION microPLC 

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 Service

55

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Service

If you have any further questions regarding the product or our repairing service 
please contact us:

Lütze Transportation GmbH

Bruckwiesenstraße17-19
71384 Weinstadt

Phone: +49 7151 6053-545
Fax: +49 7151 6053-6545

E-Mail: [email protected]

Summary of Contents for LION microPLC

Page 1: ...Operating Instructions LION microPLC LION MICRO PLC CAN 16 8 2 1 LUE 802201 Version 04 07 14 2022...

Page 2: ...L tze Transportation GmbH Bruckwiesenstra e 17 19 D 71384 Weinstadt Tel 49 0 7151 6053 545 Fax 49 0 7151 6053 6454 Sales Transportation luetze de www luetze transportation com...

Page 3: ...13 4 2 Technical Data 13 5 Transport and Storing 16 5 1 Scope of Delivery 16 6 Product Assembly 17 6 1 LED Display 18 7 Mounting 19 7 1 Mounting Options 19 7 2 Grounding 20 7 3 Terminal Coding 21 7 4...

Page 4: ...12 1 Update Firmware ProConOS 43 12 2 Update the microPLC configuration files 48 12 3 Reading and writing the application without Multiprog 49 13 Demounting 53 14 Final Shutdown and Disposal 54 15 Ser...

Page 5: ...ous situations read the manual before installing the product and using it This applies to every person who is getting in touch with the product Trained employees and experts especially qualified perso...

Page 6: ...L tze Transportation GmbH has to allow it explicit in writing General data text images and drawings are copyrighted and are liable to the industrial property right Contravention can be prosecuting cri...

Page 7: ...product Using non original or non admitted parts or equipment 2 4 Standards The products are constructed and designed according following standards EN 50155 Railway applications Rolling stock Electro...

Page 8: ...uct information in the online catalogue on the L TZE Transportation website To reach the page proceed as follows 1 Scan the QR code with a smart phone or another device which can read such codes 2 A s...

Page 9: ...Software GmbH The company is responsible for the documentation and the compliance of standards This document contains short parts of the software documentation In particular cases apply to PHOENIX CO...

Page 10: ...differentiated 3 4 Operating Employees Trained Employees The employee was trained by the employer on the task and possible hazardous situations The employee does not have any technical knowledge Exper...

Page 11: ...re not noticeable by humans Damages can occur if an electronical component is touched by an electrostatic discharged person Modules will not immediately recognized as malfunctioned the maloperation wi...

Page 12: ...12 3 9 Special Safety Messages Electric shocks and product damages caused by wrong voltage application Use the nominal operating voltage see technical data The lower and upper thresholds are given in...

Page 13: ...us interfaces The interfaces can be flexible configured The microPLC can be programmed and configured by the application development system MULTIPROG from PHOENIX The programming can be done in the es...

Page 14: ...ss or Multiprog 5 5 Pro Visualisation via OPC possible Performance 100 000 logical operations Bool Byte Int DInt in approx 3 3 ms 100 000 real operations in approx 94 5 ms Supply Module Electronic Pow...

Page 15: ...LION microPLC Product Overview 15 Environmental Condition Operating Temperature 40 C 70 C 85 C for 10 min Storage Temperature 40 C 85 C International Protection Class IP IP20...

Page 16: ...pin RM3 5 X9 plus coding elements Instruction Leaflet Protect the product from humidity Store the product in a dry room between 40 and 85 C Make sure that the microPLC is safely packaged for transpor...

Page 17: ...3 Digital Input 9 16 X7 4 User button 5 Ethernet Port X6 6 USB Port without function X5 7 Serial Port X4 8 CAN Termination resistor Switch setting left no CAN bus termination right 120 CAN bus termina...

Page 18: ...cannot be sent It lights up briefly when switching on ETHST green on blinking Ethernet Status LINK OK Ethernet Status Activity ETHSPD yellow on off Ethernet speed 100 Mbit s Ethernet speed 10 Mbit s...

Page 19: ...BSERVE THE DISTANCES AROUND THE MODULE To ensure proper ventilation mount the module at least 5 mm above and below and 0 mm to the side of other modules If an additional PE ground connection is used y...

Page 20: ...e the bolt 3 of the PE ground connection X0 clamp 2 Use a circular cable shoe on the earth cable 2 3 Fix the circular cable shoe between the safety washer e g Schnorr 1 and the screw 3 4 Ground the mo...

Page 21: ...application Insert the coding element A at the desired positions on the push in terminal Insert the coding element B at the corresponding positions on the terminal block The push in terminal as well...

Page 22: ...2 Pull the terminal out of the terminal connector For wiring 5 pin push in terminals RM5 08 X1 a 3 5 x 0 6 mm screwdriver is mandatory For wiring 6 pin and 10 pin push in terminals RM3 5 X2 X7 X8 X9...

Page 23: ...es 7 7 1 Measurements Fig 3 Measurements I O Module with EMC Shield Clip Set 7 7 2 Mounting The EMC shield clip set Part No 800204 is not in the scope of delivery NOTE For screw 3 observe the maximum...

Page 24: ...p will be until the cable shield can be seen 3 Fix the cable with the shield clip the cable shield must have contact to the shield clip The shield clip can be adjusted in 3 levels depending on the cab...

Page 25: ...nalog input 2 5 AQ1 Analog output 1 6 GNDA Ground analog output 1 Pin Signal Description 1 GNDI Ground digital input 1 4 2 I1 Digital input 1 3 I2 Digital input 2 4 I3 Digital input 3 5 I4 Digital inp...

Page 26: ...16 10 GNDI Ground digital input 13 16 1 1 There is only one potential at the terminal because the two ground pins are internally bridged This means that both ground pins can be used for any digital i...

Page 27: ...LION microPLC Initial Operation Hardware 27 8 1 1 Connection Example for Digital Input and Output PLFUR3 FWRU 1 4 864 4 4 4 4 4 4 4 4 6HQVRU 1 1 2...

Page 28: ...e cable over the Ethernet interface Pin Signal Description Connector Housing PE Protective Earth 1 TXD Transmitting Data 2 Supply the microPLC with voltage see chapter 8 1 Power Supply 2 RXD Receiving...

Page 29: ...e the microPLC over the serial interface RS232 RS422 or RS485 The serial Interface can be programmed out of MULTIPROG The access to the serial Interface is only possible by the user specific applicati...

Page 30: ...eiving Data Transmitting Data 2 RXD TXD Receiving Data Transmitting Data 3 NC Not connected 4 NC Not connected 5 GND 0 V Potential 6 NC Not connected 7 NC Not connected 8 NC Not connected 9 NC Not con...

Page 31: ...ctive Earth 1 TXD Transmitting Data 2 TXD Transmitting Data 3 RXD Receiving Data 4 RXD Receiving Data 5 NC Not connected 6 NC Not connected 7 NC Not connected 8 NC Not connected 9 NC Not connected Fig...

Page 32: ...Not connected 7 CANH CAN Signal high 8 NC Not connected 9 NC Not connected 1 1 6LJQDO ORZ 1 1 6LJQDO JURXQG 1 1 6LJQDO KLJK Depending on the structure of your CAN network it must be provided with a 1...

Page 33: ...tage application and wrong wiring Switch off the power of the whole system before wiring Make sure that the connectors are wired correctly before switching on the power Use a direct voltage of 24 V ac...

Page 34: ...6723 5525 1 7 33 86 55 4 4 4 4 55 63 4 4 8B 581 1 B 7 B 33B 67 67 The boot process takes approx 5 seconds After booting the LEDs UL RUN and CANST are on 86 2 4 4 4 4 6723 5525 1 7 33 86 55 4 4 4 4 55...

Page 35: ...the function block iSOC300MonitorDigital The state of the user button is issued at the output UserPushButton You can program for example a own reset button The initial operation has to be done by exp...

Page 36: ...1 2 Case 2 The LED RUN is not green If the LED RUN is not green restart the device see the following chapter 10 2 Restart the Device on page 37 10 1 3 Case 3 The RUN LED is not lit and the Stop LED is...

Page 37: ...Ex press to compile the program With Make the program code will be tested for the standard IEC 61131 3 and for content errors Subsequent the whole project will be summarized with the libraries as wel...

Page 38: ...RROR is red if the microPLC reports errors during runtime It is an error of the operating system 10 4 2 CANERR The LED CANERR is red if packets could not be sent For more information about the buttons...

Page 39: ...itched on again The LED USQERR is off If the short circuit is still present the output is switched off again as soon as the temperature is too high The LED USQERR lights up red This means that if ther...

Page 40: ...t set to 0 The maximum switching frequency i e the change between two values is 200 Hz The switching frequency depends on two factors the task cycle time in which the analog output is set and the set...

Page 41: ...ncy for the analog inputs is 500 Hz The time in which an input switches can be determined by the following formula The applied frequency change at the input may not exceed the maximum sampling frequen...

Page 42: ...LION microPLC Maintenance Hardware 42 11 Maintenance Hardware The microPLC device do not require a preventative maintenance No inspection and maintenance intervals are needed for running operation...

Page 43: ...For a downgrade please contact L tze Transportation GmbH For a firmware update the two files Firmware fw BtldrCfg ini are required You can get this from L tze Transportation GmbH Please contact us see...

Page 44: ...a connection to the microPLC 9 You can see all configuration files which are on the SD card 10 Switch the new files via drag and drop to the microPLC NOTE The files must be located in the root direct...

Page 45: ...program Baud rate 115200 Data 8 bit Parity none Stop 1 bit Flow control none If the connection is successful the bootloader version should be displayed each time the device is restarted The bootloade...

Page 46: ...a firmware update process The firmware update process is finished as soon as the CANErr LED is no longer red after a restart or as soon as the device is accessible via Ethernet again The bootloader v...

Page 47: ...process control dialog via Multiprog 1 Click on the Project Configuration button in the tool bar 2 Click on the Info button 3 In the window Info Dialog you will see the version number of the firmware...

Page 48: ...rved 1 Connect the microPLC with an ethernet cable to your computer 2 Open the Total Commander A new window opens where you can see all files 3 Connect the microPLC with the file manager via FTP clien...

Page 49: ...hich are on the SD card 9 Switch the new configuration files via drag and drop to the microPLC You can also change the existing configuration files on the microPLC in any texteditor The changes are on...

Page 50: ...named BTLDRCFG Then the extension must b changed from txt to ini The ReadStart and the ReadLength must not be changed because the content of the application is stored there The identifier ReadFile spe...

Page 51: ...on with the bootloader must be copied from the memo ry to the SD card with this PLC This can be done with the file BTLDRCFG ini ReadStart 0x08080000 ReadLength 0x00080000 ReadFile Name bin See also ch...

Page 52: ...Changes with every firmware update Format I ProtectStart 0x08010000 ProtectLength 0x00070000 Checksum 0XBFF0AB41 NOTE Changes with every firmware update WriteStart 0x08080000 WriteLength 0x00080000 Wr...

Page 53: ...LION microPLC Demounting 53 13 Demounting 1 Push the microPLC up 2 Pull the microPLC from the top hat rail 3 Push the microPLC down and take the microPLC off the rail...

Page 54: ...tzeTransportation GmbH from the responsibilities of 19 passage 2 ElektroG Take back obligation of the manufacturer and any third party in this content If you have handled the device to a commercial th...

Page 55: ...u have any further questions regarding the product or our repairing service please contact us L tze Transportation GmbH Bruckwiesenstra e17 19 71384 Weinstadt Phone 49 7151 6053 545 Fax 49 7151 6053 6...

Page 56: ...x Push In Terminal RM3 5 X2 10 pin 2 x Push In Terminals RM3 5 X7 X8 10 pin 1 x Push In Terminal RM3 5 X9 6 pin 800213 Shield clip set2 800204 Ethernet programming cable 1m2 3 192013 0100 Ethernet pr...

Page 57: ...input chapter 12 1 revisited and extended New chapter 12 2 Update the microPLC configuration files New chapter 12 3 Reading and writing the application without Multiprog 12 14 2020 03 The file name o...

Page 58: ...by L tze Transportation GmbH Weinstadt Germany Technical changes reserved...

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