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Product description

11

© Lutz-Jesco GmbH 2020
Subject to technical changes.
200318

BA-10491-02-V01

Piston diaphragm dosing pump  

MEMDOS KMS LB/LA

Operating instructions

4.4  Control elements MEMDOS KMS LA

1

3

2

4

4

Fig. 2:  Control elements

Item

Description

1

multifunction buttons

2

Power supply connection

3

Potentiometer

4

Connection sockets for external operation or connecting 

accessories

Tab. 6:  Designation of the control elements

4.5   Function description MEMDOS KMS LB/LA

10490000

Bild BA MEMDOS KMS LB 14

4.4 Funktionsbeschreibung

1

8

 9

6

3

4
5

7

2

Fig. 3:  Cross section MEMDOS KMS LB/LA dosing head (left: suction stroke, right: pressure 

stroke)

No.

Description

1

Connecting rod

2

Hose diaphragm

3

Pressure valve

4

Discharge opening

Tab. 7:  Pos. numbers dosing head MEMDOS KMS LB/LA

No.

Description

5

Slide valve

6

Suction valve

7

Piston

8

Reservoir

9

Oil

Tab. 7:  Pos. numbers dosing head MEMDOS KMS LB/LA

Dosing units for the dosing of liquids are usually dosing pumps with an 
oscillating or rotating displacement body. The MEMDOS KMS LB/LA 
works with an oscillating piston driven via a worm gear by an electrical 
motor. The worm gear and the hydraulic system of the pump are operated 
using the same oil (9). 

An eccentric in the pump housing is put into rotation by a worm gear. The 
eccentric is connected with the piston (7) via a connecting rod (1) and 
converts the rotation movement of the motor into an oscillating move-
ment of the piston. If the piston moves downwards, the hydraulic fluid in 
the pump is pressurized. This stretches the hose diaphragm (2) and the 
medium in the dosing head is pressed out via the pressure valve (3). The 
piston is equipped with an axial flow opening at its lower end; this con-
cludes in a radial discharge opening (4) at its upper end. A downwards 
piston movement following a set partial stroke (stroke adjustment unit) 
works to displace the hydraulic fluid through the flow opening into the 
reservoir (8) next to the piston. The actual delivery rate is set via a slide 
valve (5) which is positioned vertically using a control rod. As long as the 
radial opening in the piston is not covered by the slide valve, the dis-
placed hydraulic fluid moves upwards, back through the flow opening 
into the hydraulic fluid chamber and no process fluid is transported. If the 
piston moves downwards whilst the radial opening is covered by the slide 
valve, hydraulic fluid cannot escape through this opening and the hose di-
aphragm will be stretched to its maximum extent. If the piston reaches its 
lower end position and starts to return upwards, the hose diaphragm will 
relax to its original position. The resulting negative pressure in the dosing 
head effects suction of the process fluid through the suction valve (6). The 
hose diaphragm returns from its extension to a fixed position with every 
stroke. This position represents a perforated support pipe, which secures 
unchanging accuracy by maintaining the end position of the diaphragm. If 
the piston reaches the upper end position, a pump cycle has been com-
pleted and the next cycle can begin. The hydraulic reservoir and the dos-
ing head are designed to remove any developing gas bubbles (foam) with 
every stroke. This is achieved in the pump housing by the ability of the 
gas bubbles to rise through the piston into the chamber. In the dosing 
head itself, the opening of the flow channel rises continually to the pres-
sure valve without impediments for the gas bubbles. To fill and vent the 
hydraulic system with every stroke, the upper position of the slide valve is 
applied in such a way that the radial opening in the piston is opened for a 
certain part of the piston movement.

Summary of Contents for MEMDOS KMS LA

Page 1: ...uctions Lutz Jesco GmbH 2020 BA 10491 02 V01 Piston diaphragm dosing pump MEMDOS KMS LB LA Operating instructions Read the operating manual The user is responsible for installation and operation relat...

Page 2: ......

Page 3: ...Dimensions 17 6 1 MEMDOS KMS LB LA 17 7 Installing the Dosing Pump 18 7 1 Set up information 18 7 2 Installation on a wall console 18 8 Hydraulic installations 19 8 1 Design of the system 19 8 2 Gene...

Page 4: ...otentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may lead t...

Page 5: ...all the screw connections have been tightened correctly and are leak proof WARNING Caustic burns or other burns through dosing media While working on the dosing head valves and connections you may com...

Page 6: ...afety Data Sheets to the dosing media find out what protective equipment you need You will require the minimum of the following personal protective equip ment Personal protective equipment required Pr...

Page 7: ...isk ar eas and know all the relevant standards and regulations Above all they have the required specialist knowledge about explosion protection like for example ignition protection classes flash point...

Page 8: ...nsity of dosing media must be followed You must only use dosing media at temperatures above freezing point or below the boiling point of the re spective medium n The materials of the dosing pump and h...

Page 9: ...e n Operation made more difficult due to inadequate lighting or machines that are difficult to access n Delivery of dosing media for which the system is not designed n Delivery of particulate or conta...

Page 10: ...ettable 0 100 using the potentiometer n Operation of the pump via the operating panel n Signal LEDs for status operating and error display n Clearance input for external start stop n Analogue input an...

Page 11: ...discharge opening 4 at its upper end A downwards piston movement following a set partial stroke stroke adjustment unit works to displace the hydraulic fluid through the flow opening into the reservoi...

Page 12: ...P N Made in Germany 102A12345678 12345678012345 MEMDOS KMS Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany 8 13 12 11 2 3 4 5 6 9 10 1 7 T Fig 4 Rating plate MEMDOS KMS LB LA No Description...

Page 13: ...181 83 130 181 Suction lift for non gassing media mWs 2 Tab 9 Delivery capacity data MEMDOS KMS LB LA 5 2 Operating conditions and limits MEMDOS KMS LB LA 14 20 30 60 100 140 200 285 320 400 500 700 A...

Page 14: ...15 DN20 DN30 Tab 11 Other data MEMDOS KMS LB LA 5 4 Motor data 5 4 1 400 V 230 V three phase motors MEMDOS KMS LB 14 20 30 60 100 140 200 285 400 320 500 700 Power output kW 50 Hz 0 75 60 Hz 0 86 Spee...

Page 15: ...otection class IP55 Insulation class F Size 80 Flange Diameter mm 120 Shaft mm 19 x 40 Cooling IC 411 Weight kg 13 Tab 13 400 V 230 V three phase motors with frequency converter MEMDOS KMS LB 5 4 3 23...

Page 16: ...20 500 700 Power output kW 1 10 Speed rpm 1500 Nominal current A max 9 2 Voltage V1 208 230 Mains voltage DIN EC 60033 120 V 208 V version CSA and UL certified Frequency Hz 50 60 Operating mode S1 Pro...

Page 17: ...dosing pump MEMDOS KMS LB LA Operating instructions 6 Dimensions All dimensions in mm 6 1 MEMDOS KMS LB LA 568 A B 1021 785 210 250 272 308 13 5 Fig 5 Dimensional drawing MEMDOS KMS LB LA Size dosing...

Page 18: ...be vibration free and stable n There must be enough free space in the area of the dosing head and the suction and pressure valves for these parts to be easily disman tled if required The entire space...

Page 19: ...side is at least 1 bar than on the suction side PLEASE NOTE Locking of threads Stainless steel and plastic parts particularly those made of PVC that are bolted together in a detachable connection e g...

Page 20: ...ll valves have arrows on them these indi cate the flow direction These arrows must always point upwards 8 5 Hydraulic accessories The following chapter is intended to give you an overview of installat...

Page 21: ...lsation dampeners and ones with hose connections n Pipelines must not transfer any mechanical tensions onto the pulsa tion dampener 8 5 5 Priming aid Priming aids are particularly advisable n in the c...

Page 22: ...sult which could result in fatal injuries Earth the dosing pump drive motor and all metal parts along the suction and pressure piping route 9 1 Drive motor connection n The electrical connection compl...

Page 23: ...signal in a PLC stroke counting for batch mode The signal can also be used to detect the pump run One contact is closed per stroke and a 24 V DC voltage signal is issued n Closer NO n Short circuit p...

Page 24: ...he dosing pump can be connected with an external level contact e g a suction line with a level switch via the level input The contact is open when not switched 24 V DC are always applied to pin 3 If t...

Page 25: ...safety valve of the dosing head The MEMDOS KMS pumps are fitted with controllable safety valves as standard this protects the dosing pump and the motor against damage from overloading e g a closed sli...

Page 26: ...be started or stopped by pressing the Start or Stop key Precondition for action The pump assembly and installation have been completed success fully Perform the following working steps 1 Set the desi...

Page 27: ...ED illuminates 3 Press Start The function cable break is activated 10 7 2 Level monitoring You can connect an external level switch to the pump The level switch monitors the filling level of a contain...

Page 28: ...ashes Motor too hot The motor protection is activated and the mo tor stops n Allow the motor to cool n Then press Reset Start to restart the pump Flashes quickly Insufficient mains voltage The motor p...

Page 29: ...MEMDOS KMS LB LA Operating instructions LEDs illuminated Reason Consequence Solution Damage to the gear Motor stops n Replace the gears n Consult the Lutz Jesco GmbH service dept Proximity switch defe...

Page 30: ...whether undesirable reactions could occur between the actual dosing medium and the water At initial commissioning it is advisable to prime the pump without backpressure For this purpose we recommend i...

Page 31: ...2 F rdermengen anpassen 2 3 1 Fig 16 Adjusting the delivery rate Perform the following working steps 1 If the pump supplies at normal system pressure turn in the manual delivery rate adjustment unit u...

Page 32: ...might cause damage to the control unit or the motor Drain the oil completely through the oil outlet before you transport the dosing pump Perform the following working steps 1 Clean the device thorough...

Page 33: ...sure that is many times the rated one The dosing medium can escape in the case of material failure or wear on the dosing head the connection pipe or the seals that are used Carry out maintenance work...

Page 34: ...ormation and maintenance intervals 12 2 Change the oil Fig 17 Draining oil on the dosing pump Resources required Oil collecting pan Low viscosity oil of the viscosity class ISO VG100 SAE 40 Perform th...

Page 35: ...hand on the fan wheel of the electric drive to lift the piston and thereby to create suf ficient space 7 Remove the cylinder end cap 4 of the dosing head PLEASE NOTE Damage to the hose diaphragm Shar...

Page 36: ...The arrows on the valves must point upwards 4 Position the valves in the centre and retighten the valve bolts 5 If no further maintenance work is required on the pump fill the pump to the mark with oi...

Page 37: ...diameter Current supply interrupted Reconnect the current supply The drive motor s electrical data does not match that of the mains supply Check the electrical installation System backpressure too hi...

Page 38: ...supply The drive motor s electrical data does not match that of the mains supply Check the electrical installation Tab 33 Type of fault No stroke movement observed 13 1 5 Dosing pump delivery rate to...

Page 39: ...discharge connection of dosing pump Clean blocked injection nozzle Install pulsation dampeners to reduce pressure peaks if pipes are too long Check function of safety valves Tab 37 Type of fault The d...

Page 40: ...0 Backpressure Stroke adjust ment in Fig 22 Delivery characteristic curve MEMDOS KMS LB LA 14 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 Backpressure Stroke adjust ment in Fig 23 Delivery charac...

Page 41: ...0 50 100 150 200 250 300 350 400 0 10 20 30 40 50 60 70 80 90 100 Backpressure Stroke adjust ment in Fig 30 Delivery characteristic curve MEMDOS KMS LB LA 320 0 50 100 150 200 250 300 350 400 0 10 20...

Page 42: ...A presente declara o perde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EU Declaration of Conformity We hereby certify that the device described in the following complie...

Page 43: ...ason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is fr...

Page 44: ...Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Point...

Page 45: ...structions 6 Hydraulic accessories 20 Hydraulic installations 19 I Injection nozzle 20 Installation electrical 22 hydraulic 19 Installing the Dosing Pump 18 Intended purpose 8 Intended use 8 L Level m...

Page 46: ...Warnings General warnings 5 Marking 4 Warning sign Explanation 4 Warranty claim 44 Working in a safety conscious manner 6...

Page 47: ......

Page 48: ...ostelberge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operating instructions MEMDOS KMS LB LA Copyright 2020 by Lutz Jesco GmbH 10490000_6 ld BA MEMDOS KMS LB 14 E...

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