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Installation

Hydraulic installations

11

© Lutz-Jesco GmbH 2018
Subject to technical changes
180321

BA-24721-02-V02

Chlorine gas changeover unit 

C 7523

Operating instructions

7 Installation

NOTE

Damage to the system due to incorrect installation

The failure to observe installation instructions (e.g. use of unsuitable 
tools, incorrect torque) can damage the system parts.

ð 

Use suitable tools.

ð 

Note the specified torque.

7.1  Installation location

The changeover unit is fitted in the room of the chlorine supply.
The room must fulfil the following requirements:

secured against access by unauthorised persons,

protected against weather conditions,

frost-free,

permitted ambient temperature maintained (see Section 5 "Technical 
data" on page 9),

room of sufficient size to allow trouble-free assembly as well as 
inspection and maintenance of the device at all times,

an electrical connection is given,

the room must comply with the locally valid prescriptions.

7.2  Installing the device

Install the device on a vertical even wall. The control should be mounted 
at approx. eye-level.

Fig. 5:  Attaching the wall plate

Precondition for action:

ü 

A flat wall.

ü 

The mounting material is suitable for the wall.

Resources required:

Water level

Drill

2 open-end spanners SW13

Perform the following working steps:

1. 

Hold the device against the wall and align it horizontally. The mount-
ing position is shown in section 7.5 “Installation examples” on 
page 14.

2. 

Mark the mounting point on the wall.

3. 

Drill in the marked holes and insert the rawlplug.

4. 

Screw in the stair bolts (1) a into the rawlplug until the wooden 
thread seals with the wall surface.

5. 

Place a nut (2) and washer (3) on every screw.

6. 

Push the wall plate (4) onto the hanger bolts.

7. 

Place a washer (5) and a cap nut (6) on every screw.

8. 

Adjust the nuts (2 + 6) so that the wall plate is held evenly and with-
out tension.

9. 

Tighten the nuts.

ü 

The device is fitted on the wall.

7.3  Hydraulic installations

PVC-U pipes or PE hoses are used as conduits. If the line is to supply mul-
tiple consumers, the line should be calculated for the total of the con-
sumption volume.

The following nominal widths are recommended for the vacuum line 
(pressure loss max. 25 bar, calculated at 0.9 bar (a) with 4x90° angles):

Chlorine

Line between the vacuum regulator and dosing 

device

5 m

10 m

20 m

30 m

50 m

100 m

1 kg/hr

DN 8

DN 8

DN 8

DN 8

DN 8

DN 12

2 kg/hr

DN 8

DN 8

DN 8

DN 12

DN 12

DN 12

4 kg/hr

DN 8

DN 12

DN 12

DN 12

DN 12

DN 15

10 kg/hr

DN 12

DN 12

DN 15

DN 15

DN 20

DN 20

15 kg/hr

DN 12

DN 15

DN 20

DN 20

DN 20

DN 25

25 kg/hr

DN15

DN 20

DN 20

DN 25

DN 25

DN 32

40 kg/hr

DN 20

DN 25

DN 25

DN 25

DN 32

DN 32

60 kg/hr

DN 25

DN 25

DN 32

DN 32

DN 32

DN 40

80 kg/hr

DN 32

DN 32

DN 32

DN 32

DN 40

DN 50

Table 8:  Max. flow rate

Where necessary, a large distance can be installed in a large nominal 
width and a connection in the nominal width of the device can be select-
ed for shorter sections shortly before and after the device.

M

M

L

A

L

1

L

B

L

C

L

2

L

D

Item

Meaning

1

Vacuum regulator

2

Vacuum changeover unit

3

Dosing device

L

A

...L

D

Lines connected to the device 

each with approx. 0.5m in the connection nominal width

L

1

+ L

2

Large distances in a larger nominal width

The total of L

1

and L

2

 should not exceed the max. length 

indicated in Tab. 8

Table 9:  Long vacuum line

1

2

3

4

5

6

1

2

3

Summary of Contents for C 7523

Page 1: ...es Systems Original operating instructions Lutz Jesco GmbH 2018 BA 24721 02 V02 Chlorine gas changeover unit C 7523 Operating instructions Read the operating manual The user is responsible for install...

Page 2: ......

Page 3: ...6 Dimensions 10 7 Installation 11 7 1 Installation location 11 7 2 Installing the device 11 7 3 Hydraulic installations 11 7 4 Electrical installation 12 7 5 Installation examples 14 7 6 Installation...

Page 4: ...injuries WARNING Refers to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to fol...

Page 5: ...ent and corresponding qualifications Prevent access to the system for unauthorised persons NOTE Damage to the plant due to the formation of hydrochloric acid Chlorine gas is highly hygroscopic This me...

Page 6: ...ce at all the training courses offered by the owner n sufficient qualification for the respective activity n training in how to handle the device n knowledge of safety equipment and the way this equip...

Page 7: ...not adhered to n If people operate the device who are not adequately qualified to carry out their respective activities n No original spare parts or accessories of Lutz Jesco GmbH are used n Unauthori...

Page 8: ...ine through the contact vacuum gauge 2 and actuates the motor 3 on the 3 way ball valve 4 The control signals the operating state with coloured LEDs in the flow chart The most important operating sign...

Page 9: ...er coated brass Further materials Coated steel PP ABS Voltage supply 115 230 V 50 60 Hz Power consumption Normal mode max 0 3 A Switch on current max 17 5 A peak Load capacity of the relay max 3 A 250...

Page 10: ...523 Operating instructions 6 Dimensions All dimensions in millimetres mm Fig 3 Dimensioned drawing C 7523 on mounting plate Fig 4 Dimensioned drawing C 7523 as assembly kit 490 200 152 5 440 9 10 74 1...

Page 11: ...r bolts 1 a into the rawlplug until the wooden thread seals with the wall surface 5 Place a nut 2 and washer 3 on every screw 6 Push the wall plate 4 onto the hanger bolts 7 Place a washer 5 and a cap...

Page 12: ...sive 3 Glue the pipe in the connection Follow the instructions on the PVC adhesive Fig 7 Make the PVC adhesive bond 4 Mount the connection on the device Ensure that the O ring is fitted 5 Tighten the...

Page 13: ...SW1 SW2 A B C D Terminal Function 1 L Left hand rotation phase Voltage output to the motor ball valve 2 L Right hand rotation phase 3 PE Protective conductor 4 N Neutral conductor Table 12 Terminal c...

Page 14: ...4 Components 7 6 Installation with bypass The volume to be removed from a supply battery is limited by the number of pressure tanks connected To prevent the unnecessary connection of too many pressure...

Page 15: ...iption 1 Chlorine cylinder 11 Motive water set 2 Vacuum regulator 12 Injector with non return valve 3 Vacuum manifold 13 Vacuum breaker 4 Safety blowoff valve 14 Chlorine solution injection nozzle 5 A...

Page 16: ...rrel 10 Injector with non return valve 2 Chlorine barrel scale 11 Motive water pump 3 Pressurised manifold 12 Gas warning device 4 Chlorine gas filter 13 Horn 5 Moisture eliminator with heating collar...

Page 17: ...sing devices contain a valve which protects the injector against too strong a vacuum If this valve is set e g to 0 4 underpressure a negative pressure of 0 5 bar cannot be reached during the leak test...

Page 18: ...h right manually 9 LED red Right battery empty Table 18 Control elements 9 1 2 Motor operating elements Fig 17 Motor operating elements Position Description Meaning 1 Selector lever MAN Manual operati...

Page 19: ...discharge the changeover unit switches to the supply battery notified as empty from which the residual quantity is removed This is performed in a 15 minute rhythm Changing the cylinder and pressing th...

Page 20: ...minutes with nitrogen or dry compressed air 4 Switch off the injector 5 Close all the open connections to protect the lines and devices from humidity and dirt Chlorinator shut down for the long term...

Page 21: ...egularly maintained This table gives you an overview of maintenance work and the intervals at which you must carry it out The next few sections provide instructions for carrying out this work Interval...

Page 22: ...or maintenance see 12 3 The changeover unit is free of stress Resources required PTFE strip Cotton swabs Fig 19 Remove the pressure gauge Perform the following working steps 1 Separate the pressure ga...

Page 23: ...the ball valve It will only fit in a single direction 15 Turn the ball valve into the same position which it had before the maintenance 16 Install the servomotor Maintenance performed on the ball val...

Page 24: ...strongly increased extraction due to shock chlorination n A number of tanks are already empty n Connect sufficient chlorine tanks and open the valves n For shock chlorination take from both batteries...

Page 25: ...25 Lutz Jesco GmbH 2018 Subject to technical changes 180321 BA 24721 02 V02 Chlorine gas changeover unit C 7523 Operating instructions...

Page 26: ...Lutz Jesco GmbH 2018 BA 24721 02 V02 Chlorine gas changeover unit C 7523 Operating instructions 13 Spare parts 13 1 Spare parts Fig 21 Exploded view of C 7523 16 15 13 12 10 4 3 2 17 18 19 20 21 22 1...

Page 27: ...n nut 14 3 Reduction 32a 25i 25a 20i 20i 16i 15 3 Hose connection for 8 12 hose for 12 16 hose 16 3 Union nut for 8 12 hose for 12 16 hose 17 2 Screw M5x10 18 2 Washer 5 19 1 Installation bracket 20 4...

Page 28: ...structivos del modelo puesto por nosotros en circulaci n el aparato mencionado a conti nuaci n cumple con los requisitos sanitarios y de seguridad vigentes de las directivas de la U E citadas a contin...

Page 29: ...Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical b...

Page 30: ...er Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Po...

Page 31: ...31 Lutz Jesco GmbH 2018 Subject to technical changes 180321 BA 24721 02 V02 Chlorine gas changeover unit C 7523 Operating instructions...

Page 32: ......

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