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Lucent Technologies ECS Minicell Battery Plant H569-420

Issue 5 February 1997

Installation 5 - 1

5

Installation

General

Lucent Technologies offers complete engineering and
installation service that result in “turnkey” plant operation.
Contact your Lucent Energy Systems Account Executive for
further information on the complete range of installation
services available from Lucent. Customers may, however,
choose to install the battery plant based upon the information
supplied here.

This section outlines an efficient sequence of battery plant
installation steps that minimizes the installer's exposure to live
circuits. A suggested test sequence is also provided to check the
integrity of the installation effort. Upgrades, retrofits and
replacement of equipment in the controller, rectifier and battery
subsystems are covered in their respective manuals.

The framework, rectifier, controller, and dc distribution
subsystems, described in Section 2, are factory tested as a
system. The controller and distribution subsystems are shipped
assembled to the framework, ready for use. To improve shipping
and handling, the rectifiers are packaged separately and must be
plugged into their shelf assemblies during the plant installation
process. The battery subsystem must also be assembled by the
installer. The battery plant installation sequence that follows
refers to the rectifier, controller, and battery manuals for details
for those subsystems. Read this section and the referenced
sections in other subsystem manuals completely before starting
any work.

Installation
Tools and Test
Equipment

The following tools and test equipment are required for battery
plant installation and testing.

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Summary of Contents for H569-420

Page 1: ... Lineage 2000 600 Ampere 24 Volt ECS Minicell Battery Plant Notice Every effort was made to ensure that the information in this document was complete and accurate at the time of printing However information is subject to change Lucent Technologies 1997 All Rights Reserved Printed in U S A ...

Page 2: ......

Page 3: ... Puerto Rico and the US Virgin Islands 1 3 Central and South America 1 3 Europe Middle East and Africa 1 3 Asia Pacific Region 1 3 Customer Service 1 3 2 Product Description Specifications 2 1 Notes 2 4 Safety Agency Approvals 2 4 Typical Battery Plant 2 4 Battery Plant Subsystems 2 4 ECS Battery Plant Physical Description 2 6 ECS Battery Plant Subsystems 2 7 Rectifier 2 7 Batteries 2 8 Controller...

Page 4: ...3 16 4 Safety Safety Statements 4 1 Warning Statements 4 3 5 Installation General 5 1 Installation Tools and Test Equipment 5 1 Suggested Installation Sequence 5 2 Installation Sequence 5 3 Unpacking Handling and Frame Installation 5 3 Battery Stand Assembly 5 3 Cable Support and Ground System 5 6 Controller and LVD Setup 5 6 Wiring Rectifier Installation and Test 5 6 Battery Connections 5 7 Load ...

Page 5: ...tors 7 1 LVD R LEDs 7 1 Fuses 7 1 DC Circuit Breakers 7 2 Troubleshooting 7 2 Open Distribution Breaker 7 3 Red LVD OPEN LED Lit 7 4 Yellow LVD FAIL LED Lit 7 4 Blown Fuse on LVD Fuse Board 7 4 Repair and Replacement 7 5 Load Circuit Breaker Replacement 7 5 LVD R Contactor Replacement 7 6 LVD Fuse Board CP5 Replacement 7 7 8 Spares 9 Product Warranty 10 Glossary ...

Page 6: ...re 2 2 ECS Battery Plant Block Diagram 2 7 Figure 2 3 ECS Distribution Bus Bars 2 11 Figure 2 4 Plug In Circuit Breaker Mounting 2 12 Figure 2 5 ECS Distribution Panel 2 14 Figure 3 1 Recharge Time vs Recharge Factor 3 3 Figure 5 1 Typical Floor Mounting Detail for Battery Stands 5 9 Figure 5 2 Floor Mounting Hole Pattern for Group 1 Battery Stand 5 10 Figure 5 3 Floor Mounting Hole Pattern for Gr...

Page 7: ...Lucent Technologies ECS Minicell Battery Plant H569 420 2 List of Figures Issue 5 February 1997 ...

Page 8: ...for 3 50 Ampere Circuit Breakers 3 8 Table 3 I Terminal Lug Kits for 60 100 Ampere Circuit Breakers 3 9 Table 3 J J85501D 2 Controller Default Settings 3 10 Table 3 K Optional TL1 X 25 Equipment 3 10 Table 3 L Circuit Breakers for Groups 7 and 8 3 11 Table 3 M Fuse Holder and Fuses for Groups 7 and 8 3 12 Table 3 N Rectifiers for Groups 4 and 5 3 12 Table 3 O Battery Stand and Batteries 3 13 Table...

Page 9: ...s 6 1 Table 6 B Controller Factory Default Settings 6 2 Table 6 C CP2 Dip Switch Settings 6 3 Table 6 D SW701 Settings for SR100 24V Rectifier 6 3 Table 6 E Figure Feature Cross Reference 6 4 Table 6 F T83260 30 Figure H3 Alarm Lead Designation 6 5 Table 6 G Recommended AC Fittings 6 7 Table 7 A Troubleshooting 7 2 Table 8 A Recommended Spares 8 1 Table 8 B Miscellaneous Parts 8 1 ...

Page 10: ... access plant and offers you the flexibility needed to plan a cell site The 24V minicell battery plant has two main configurations The first accommodates two rectifier shelves a controller a distribution panel a 24V 48V converter shelf and one string of C D 600 ampere hour batteries The second houses either two rectifier shelves or one rectifier shelf and one 24V 48V converter shelf as well as a c...

Page 11: ...assemblies Two optional circuit packs are available to enhance the basic controller One adds microprocessor based remote features and the second a datalogger Technical Support Technical support for Lucent Technologies equipment is available to customers around the world USA Canada Puerto Rico and the US Virgin Islands On a post sale basis during the Product Warranty period our Technical Support te...

Page 12: ...r information on returning of products for repair customers may call 1 800 255 1402 for assistance Central and South America If you need to return a product for repair your sales representative will be happy to discuss your individual situation Europe Middle East and Africa If you need to return a product for repair your sales representative will be happy to discuss your individual situation Asia ...

Page 13: ...roduction Issue 5 February 1997 Figure 1 1 24V Lineage 2000 ECS Minicell Battery Plant Model H569 420 Group 1 Output Distribution Panel G 7 or G 8 24VDC to 48VDC Converter Assembly G N 364B2 24V Rectifier One String of 24V 600AH Batteries ECS Controller G 6 G 4 G 5 ...

Page 14: ... 420 G 2 E W Group 10 FAIL F F F 1 1 3 A 1 1 3 A 1 1 3 A 2A LINEAGE 2000 5A MAX 1 13 14 15 16 17 18 19 20 21 7 F F F 2 8 F F F 3 9 F F F F 4 1011 12 F F F F 5 F F F SPARE FUSES F WARNING 6 OPEN LVD R Output Distribution Panel G 7 or G 8 364B2 24V 100A Rectifier Two Strings of 2VR375E Batteries ECS Controller G 6 G 4 G 5 Lucent Technologies Lucent Technologies ...

Page 15: ...Lucent Technologies ECS Minicell Battery Plant H569 420 1 6 Introduction Issue 5 February 1997 ...

Page 16: ...nominal Operating Voltage 20 30 volts dc 24 volts dc nominal Float Voltage 24 29 volts dc 24 volts dc nominal Plant current rating Note 1 600 amperes Plant Shunt 600 amperes maximum 50 millivolts Low Voltage Disconnect Reconnect 20 25 or 21 25 volts dc Controller Basic 113B Microprocessor option circuit pack Datalogger option circuit pack Rectifier Shelf Assembly 2 maximum each mounts 3 rectifiers...

Page 17: ...vailable ratings 3 5 10 15 20 30 40 45 50 60 760 80 90 100 amperes Interrupt capacity 7000 amperes Temperature 32 to 122 Fahrenheit 0 to 50 Celsius Altitude Note 3 200 to 13 000 feet 61 to 3962 meters Framework Group 1 H x D x W 46 x 16 5 x 26 1168mm x 419mm x 660mm Framework Group 2 H x D x W 42 x 26 x 26 1067mm x 660mm x 660mm Vertical Mounting Centers 1 00 25 mm Horizontal Mounting Center 22 32...

Page 18: ...tring 936 lbs 425 5kg Earthquake Group 1 Zone 3 includes 1 string of batteries Earthquake Group 2 Zone 4 upper floors includes 2 strings of batteries Heat Dissipation Group 1 Full load 3398 Watts 11595 BTU hr Heat Dissipation Group 2 Full load 3328 Watts 11356 BTU hr Heat Dissipation by unit Full load Note 4 Rectifier 538 Watts 1836 BTU hr Controller basic options 26 Watts 89BTU hr Converter 144 W...

Page 19: ...Listed per Subject Letter 1801 Power Distribution Center for Communications Equipment Rectifiers are individually UL Recognized UL1950 and CSA Certified CSA 22 2234 or equivalent Typical Battery Plant A basic block diagram of a typical dc battery plant is shown in Figure 2 1 The battery plant accepts alternating current from the commercial utility or a standby ac power source and rectifies it to p...

Page 20: ...o administer the battery plant Batteries provide energy storage for an uninterrupted power feed to the using equipment during loss of ac input or rectifier failure DC Distribution provides overcurrent protection connection points for the using equipment and bus bars used to interconnect the rectifiers batteries plant shunt and dc distribution Converters transform 24 volt source voltages into regul...

Page 21: ... battery backup is not necessary or is provided by an uninterruptible power supply UPS or a generator The ECS battery plant uses state of the art technology to achieve dramatic equipment size and weight reduction and to minimize maintenance These advantages are realized by the application of Switchmode Rectifier SR and Valve Regulated VR battery technologies and a unique plug in rectifier and circ...

Page 22: ...e a significant reduction in size and weight over conventional ferroresonant rectifiers The plug in connectorized design of the rectifiers reduces installation time to minutes permitting easy growth and maintenance without service interruption The Lineage 2000 SR Series 100 ampere rectifiers operate over 208 220 240 Vac 50 60 Hz nominal single phase input range Figure 2 2 ECS Battery Plant Block D...

Page 23: ...ase of installation and maintenance offered by the ECS battery plant system design The Lineage 2000 VR Series battery is a valve regulated design incorporating many of the same technologically advanced features as the highly acclaimed Lineage 2000 Round Cell battery It is a compact totally front access modular battery based on a unit cell architecture The VR Series battery is currently available i...

Page 24: ...ct LVD R contactor and associated circuitry see Figure 2 3 ECS DC Distribution Panel The ECS dc distribution elements are shown schematically in Figure 2 2 and pictorially in Figure 2 3 They are located behind the dc distribution cover panel These elements include the distribution bus bars the plant shunt and the optional low voltage battery disconnect reconnect feature Distribution Bus Bars The d...

Page 25: ...associated wiring As shown in Figures 2 2 and 2 3 the LVD R Contactor is used either to connect or disconnect Battery Bus 1 and Battery Bus 2 When the battery voltage drops below a preset level a comparator circuit on the CP5 Fuse Board senses the low voltage condition and removes power to the contactor This opens the connection between Battery Buses 1 and 2 disconnecting the batteries from the re...

Page 26: ...S Minicell Battery Plant H569 420 Issue 5 February 1997 Product Description 2 11 yellow LED on the controller front panel and sending Power Minor PMN alarms to the alarm reporting center Figure 2 3 ECS Distribution Bus Bars ...

Page 27: ...Lucent Technologies ECS Minicell Battery Plant H569 420 2 12 Product Description Issue 5 February 1997 Figure 2 4 Plug In Circuit Breaker Mounting ...

Page 28: ...ripped due to overcurrent The circuit breaker handle will move to a center trip position when tripped due to overcurrent It should be noted here that customers who wish to prewire load circuits for future use may store the breaker in its installed position until service is actually required Leaving the breaker in the OFF position in an operating battery plant will not produce an alarm condition Co...

Page 29: ...RE REPLACE FUSES ON CIRCUIT BOARD WITH SAME RATING AND TYPE CAUTION ORDERING CODE DESCRIPTION 1 1 3A FUSE WP90247 L7 2A FUSE WP90247 L9 405673146 405181983 32 22 1 1 22 33 12 12 33 23 2 2 23 34 13 13 34 24 3 3 24 35 14 14 35 25 4 4 25 36 15 15 36 26 5 5 26 37 16 16 37 27 6 6 27 38 17 17 38 28 7 7 28 39 18 18 39 29 8 8 29 40 19 19 40 30 9 9 30 41 20 20 41 31 10 10 31 42 21 21 42 FAIL F F F 11 3 A 1...

Page 30: ... the average busy hour current Therefore the minimum installed rectifier capacity mirc is the sum of the average busy hour current abh and the required battery recharge current mirc abh x recharge factor The mirc divided by the individual rectifier capacity determines the number of rectifiers of equal capacity required for a non redundant system Redundant Systems In redundant systems a spare on li...

Page 31: ...80 9 Four 100 ampere rectifiers 380 9 100 3 8 are required to provide the minimum installed capacity of 380 9 amperes for a non redundant system However if one rectifier fails the remaining rectifiers are not sufficient to support the abh requirement Therefore one additional rectifier must be added to ensure a redundant system Other Considerations Rectifiers having different output capacities shou...

Page 32: ...mework which is field mounted on top of a battery stand and a string of C D 600 ampere hour batteries The batteries and stand are ordered as separate items Group 2 is the other main group it is a 42 inch framework and can be mounted on top of different types of batteries and stands The Group 2 framework is factory mounted on the battery stand The initial product offers 2VR375E batteries Future pla...

Page 33: ...ly RSA 1 with 208 240volt ac input Order Group 4 in addition to either Group 1 or Group 2 See notes 5 20 and 26 5 Equipment wiring and hardware for one 24V 300 ampere rectifier shelf assembly RSA 2 with 208 240volt ac input Order Group 5 in addition to either Group 1 e w Group 4 or Group 2 e w Group 4 See notes 20 and 27 6 Assembly wiring and equipment for one ECS controller Always required in add...

Page 34: ... See note 12 G Optional equipment for Groups 1 or 2 provides battery thermal compensation unit See note 14 N Optional equipment wiring and hardware for Group 1 or 2 for one 24VDC to 48VDC converter shelf assembly equipped with two 4 ampere converters and output distribution with two 3 ampere circuit breakers See note 13 Table 3 B Recommended Spares Quantity Description Comcode 1 Fan for 24V 100 am...

Page 35: ...are given for ECS battery plants equipped with six switch mode rectifiers To calculate heat release values for ECS battery plants equipped with fewer than six rectifiers use the following formula Heat Release W 5 28 W per rectifier x number of rectifiers 26 W 144 W where Table 3 D Floor Plan and Heat Release Data H5690420 G 1 E W 4 5 6 7 N 1 string of batteries with stand and six rectifiers H56904...

Page 36: ...p 4 may not be field upgraded to add a second rectifier shelf Group 5 Lucent does not recommend this upgrade since the plant would have to be shut down in order to protect the installer from exposure to hazardous voltages 6 Circuit breakers are not factory mounted 7 Specify circuit breaker positions on the distribution panel These positions are numbered from left to right 8 Cable congestion makes ...

Page 37: ... 2 AWG WP91412 L 54 KS5482 L28FR 1 AWG WP91412 L 8 KS20921 6 AWG WP91412 L 3 KS20921 4 AWG WP91412 L 54 KS20921 2 AWG WP91412 L 8 Table 3 G Cable and Lug Sizes Cable Lug KS5482 L28FR 1 0 AWG WP91412 L 56 KS5482 L28FR 2 0 AWG WP91412 L 57 KS5482 L28FR 3 0 AWG WP91412 L 77 KS5482 L28FR 4 0 AWG WP91412 L 59 KS20921 1 0 AWG WP91412 L 57 KS20921 2 0 AWG WP91412 L 77 KS20921 3 0 AWG WP91412 L 59 KS20921...

Page 38: ...Circuit Breakers Wire Size Comcode Contents Die 6 AWG 847301702 1 Two position Adapter Bar 1 WP91412 L 3 Double Hole Term 1 WP91412 L 111 Double Hole Term 2 10 32x7 16 Screw 2 WP91767 L 5 1 2 Tubing 2 in 2 375 16 Nut 2 375 Flat Washer 2 375 Lock Washer Blue 2 AWG 847301447 1 Two position Adapter Bar 1 WP91412 L 54 Double Hole Term 1 WP91412 L 121 Double Hole Term 2 10 32x7 16 Screw 2 WP91767 L 5 1...

Page 39: ...nverter is 4 amperes at 48VDC The converter shelf supports a 4 ampere 48V load with 4 amperes of redundancy In a Group 1 plant the converter shelf is factory mounted in the bottom of the framework just above the battery Table 3 J J85501D 2 Controller Default Settings Alarm Function Voltage Threshold Battery on Discharge BD 26 5 Volts High Voltage Float HV 28 25 Volts High Voltage Equalize 29 25 Vo...

Page 40: ...ion circuit breakers should only be installed in the top row positions 12 21 and 32 41 17 Refer to the table below for ordering information for the plug in circuit breakers used in the distribution modules Groups 7 and 8 Tables 3 H and 3 I contain ordering information for termination lugs and hardware which are not provided with the circuit breakers Table 3 L Circuit Breakers for Groups 7 and 8 De...

Page 41: ...600 amperes Do not exceed 600 amperes 20 Refer to the table below for plug in fuse and fuse holder ordering information The fuse holder is not provided with the termination lugs or hardware Order the required lug termination kit from Table 3 I for each fuse holder 21 Use the table below when ordering rectifiers Each rectifier shelf accommodates a maximum of three rectifiers 22 Group A includes CP2...

Page 42: ...r 8 and houses rectifiers 1 through 3 28 The Group 5 rectifier shelf is mounted directly below the ECS controller Group 6 and houses rectifiers 4 through 6 29 Order battery stand and batteries for Group 1 framework and the batteries for Group 10 battery stand from the table below The 12 RHD 600 includes battery stand and one string of 24V 600AH batteries For the 2VR375E battery 12 batteries equals...

Page 43: ...of a 46 top hat equipped with two rectifier shelves an ECS controller a distribution panel with low voltage disconnect and a 24 48V converter shelf assembly Table 3 Q Battery Terminal Plate Assembly Description Comcode Battery Terminal Plate Assembly 601372550 Table 3 R Anchor Bolt Kits Earthquake Zone H569 407 Comcode 0 1 2 Group 2 847135662 3 4 Group 4 847315668 Sample Order Figure 1 1 Item Quan...

Page 44: ...es rectifier and Rectifier Shelf Assembly RSA and the Lineage 2000 VR series battery may be found in the following documents Sample Order Figure 1 2 Item Quantity Description 1 1 H569 420 G 2 42 Framework E W 1 G 10 Battery Stand 1 Distribution Panel 1 G 6 ECS Controller 1 G 4 Rectifier Shelf Assembly 1 1 G 5 Rectifier Shelf Assembly 2 2 6 107306599 24V Rectifiers 3 24 406020347 2 Strings of 2VR37...

Page 45: ...108 SR Series 100A Rectifier and Rectifier Shelf Assembly Assembly and Ordering Drawing J85702C 1 Wiring Diagram T82668 30 Rectifier Sequence Circuit Connecting Drawing T81081 30 Schematic Drawing SD82668 01 Product Manual Select Code 167 790 115 VR Series Battery Assembly and Ordering Drawing J85504C 1 Wiring Diagram T83119 30 Schematic Drawing SD83119 01 Product Manual Select Code 157 622 010 Ba...

Page 46: ...should be used to terminate UL listed field wire conductors where required The listed connector should be applied only to the appropriately sized conductors as specified by the connector manufacturer using only the connector manufacturer s recommended tooling or tooling approved for that connector 3 The H569 420 24V Minicell Lineage 2000 ECS Battery Plant was evaluated for use in ambient temperatu...

Page 47: ... must not exceed 80 of the fuse and or circuit breaker current rating The maximum rating per position is 50 amperes Fuses are not to exceed 30 amperes The maximum rating per dual position is 100 amperes The maximum load current of the distribution panel must not exceed 600 amperes If a panel is expected to operate continuously in an ambient temperature of 40 C to 50 C the total current draw throug...

Page 48: ...tive arcing will occur and sparks will exit from the back of the fuse holder Sparks may exit the front when the fuse disconnect head is inserted into the fuse holder base while power is still applied to the circuit Arcing may be more severe at times due to the discharge state of any downstream capacitors and the amount of charged capacitance in parallel with the circuit Therefore follow all approp...

Page 49: ...ence of rectifier and battery voltages Explanation Batteries may be connected in parallel with the rectifiers Turning off the rectifiers will not necessarily remove power from the bus Make sure the battery power is also disconnected Follow safety procedures while working on any equipment that contains hazardous energy voltage ...

Page 50: ...placement of equipment in the controller rectifier and battery subsystems are covered in their respective manuals The framework rectifier controller and dc distribution subsystems described in Section 2 are factory tested as a system The controller and distribution subsystems are shipped assembled to the framework ready for use To improve shipping and handling the rectifiers are packaged separatel...

Page 51: ...please review all safety warnings and the general information below 1 The plant may be wired with ac from the left side or the right side Typical routing of ac dc and control cabling is shown on the plant assembly drawing H569 420 Connection points and wire types are indicated on the plant wiring diagram T 83260 30 2 When running dc cable ensure that all non protected leads are run in a separate c...

Page 52: ...of damage If damaged follow the shipping carrier s procedure for filing a damage claim 2 To ensure personnel safety and equipment protection use appropriate equipment during handling of crates and uncrated equipment Use the equipment weights and dimensions given in Section 2 as a guideline for choosing material handling tools Move crated equipment to an area with adequate space and tools for unpac...

Page 53: ...an 1 4 inch thick tapped copper bars use No 8 No 10 or 1 4 inch machine screws to minimize applicable torque When larger size screws are required provide captive type steel nuts or reduce torques 8 Torque recommendations are also suitable for all non ferrous fasteners except aluminum 9 Where application permits hex cap screws should be used Table 5 A Minimum Torque for All Electrical Connections S...

Page 54: ... 1010 Table 5 C Installation Reference Documents Procedure Reference Document Unpacking H569 420 Product Manual Battery Stand Assembly H569 420 Product Manual and J85504C 1 Product Manual or C D Battery Product Manual Cable Support and Ground System Job Application Drawings Controller Setup and LVD Test Controller Product Manual AC Wiring Rectifier Installation and Rectifier Test H569 420 Rectifie...

Page 55: ...er wiring 8 Set up other optional circuit packs Check and set the low voltage disconnect reconnect if provided at the desired voltage level See Figure 5 4 for the location of the disconnect voltage select jumpers J505 1 and J505 2 on LVD Fuse Board Plug these jumpers across pins 1 and 2 of their respective connectors to provide a disconnect voltage of 21 25 0 5 volts To provide a disconnect voltag...

Page 56: ... fuses in LVD Fuse Board Match the fuse ratings and positions as indicated on the distribution cover panel Note It is recommended that ac be wired during the initial installation for all rectifier positions that may be used in the future If ac is prewired in this way growth in rectifier capacity is as simple as plugging in an additional rectifier DANGER The next step in this procedure will apply b...

Page 57: ...re properly mated See Figure 2 4 Remove the plastic knockout from the associated position on the front cover Mark the new circuit on the distribution front cover label Spare circuit breakers may or may not be provided with the dc distribution panel as ordered Spare circuit breakers may be stored in the distribution panel if in the OFF position Leads may be run to spare circuit breaker positions in...

Page 58: ...e at a time by turning on the load circuit breakers If a circuit breaker trips immediately when turned on this may be due to inrush current and does not necessarily indicate a fault condition Attempt to close the circuit breaker a second time If the breaker trips again check the wiring to the load circuit and the instructions for powering up that load Warning Before applying power to any individua...

Page 59: ...Lucent Technologies ECS Minicell Battery Plant H569 420 5 10 Installation Issue 5 February 1997 Figure 5 2 Floor Mounting Hole Pattern for Group 1 Battery Stand ...

Page 60: ...ent Technologies ECS Minicell Battery Plant H569 420 Issue 5 February 1997 Installation 5 11 Figure 5 3 Floor Mounting Hole Pattern for Group 10 Battery Stand Figure 5 4 LVD Fuse Board CP5 Jumper Locations ...

Page 61: ...ircuit The following procedure provides the steps to add a new load circuit to an operating battery plant 1 See Section 3 note 19 for details on obtaining additional circuit breakers 2 Alarms may be issued during the installation process e g by a new circuit breaker in the OFF position Notify the alarm reporting center of that alarms may be received 3 Open the dc distribution cover panel taking ca...

Page 62: ...d load from a spare circuit breaker position e g during the initial plant installation install these leads by following the sequence under Load Wiring above 6 Remove knockout in front panel and mark the new circuit on the distribution cover panel label 7 For safety close the dc distribution front cover before proceeding to the next step 8 Turn on the load circuit breaker If the circuit breaker tri...

Page 63: ...attery Plant H569 420 5 14 Installation Issue 5 February 1997 current and does not necessarily indicate a fault condition Attempt to close the circuit breaker a second time If the breaker trips again check the wiring to the load circuit ...

Page 64: ...setting and a 1 indicates a closed switch setting Controller Table 6 A Controller Dip Switch Settings SW 101 HV EQ SW 102 HV FL SW103 BD Switch Setting 1 2 3 4 5 6 25 75V 24 75V 24 00V 1 0 1 1 1 1 26 25V 25 25V 24 50V 0 0 1 1 1 1 26 75V 25 75V 25 00V 1 1 0 1 1 1 27 25V 26 25V 25 50V 0 1 0 1 1 1 27 75V 26 75V 26 00V 1 0 0 1 1 1 28 25V 27 25V 26 50V 0 0 0 1 1 1 28 75V 27 75V 27 00V 1 1 1 0 1 1 29 25...

Page 65: ... 4 1 2 CP1 P105 1 2 Restart Enabled P106 1 2 Equalize Disabled P108 1 2 For SR Series Rectifiers CP4 113B Display P401 or SW409 1 2 Shunt size less than 1000 amperes CP3 P302 1 2 24 Volts Switch Settings Board Switch Functio n Switch Settings 1 2 3 4 5 6 7 8 CP1 SW101 HV EQ 29 25 V 0 1 1 0 1 1 N A N A SW102 HV FL 29 25V 0 1 1 0 1 1 N A N A SW103 BD 26 50 V 0 0 0 1 1 1 N a N A SW109 Meter Shunt 600...

Page 66: ...0 amperes 0 0 1 3 4 5 Reserved 6 Maximum of rectifiers 6 Rectifiers 1 7 Nominal Battery Plant Voltage 24 Volts 1 8 Local Port Terminal 0 Printer 1 Table 6 D SW701 Settings for SR100 24V Rectifier Internal Selective High Voltage Shutdown Volts Load Share Enable Disable 1 2 3 4 5 25 0V 1 1 1 1 1 0 25 5V 1 1 1 0 1 0 26 0V 1 1 0 1 1 0 26 5V 1 1 0 0 1 0 27 0V 1 0 1 1 1 0 27 5V 1 0 1 0 1 0 28 0V 1 0 0 1...

Page 67: ...A HB 600 Ampere Output Distribution Panel 8 Y 3 H3 Control Unit J85501D 2 6 R 4 5 Rectifier Shelf Assembly 1 J85702C 1 4 X 4 5 Rectifier Shelf Assembly 2 J85702C 1 5 W 6 24VDC to 48VDC Converter with Output Distribution N T H4 24VDC 100 ampere Rectifier 386B2 S H5 CP2 Microprocessor Circuit Pack A N H5 CP2 Microprocessor Circuit Pack E W Voice Response B M H5 CP2 Microprocessor Circuit Pack E W X ...

Page 68: ...larm causes open 102 2 BDE R Battery On Discharge External return 101 1 DG Discharge Ground 103 7 MNFE C Fuse Alarm Minor External alarm causes closure 103 8 MNFE R Fuse Alarm Minor External return 103 9 MNFE O Fuse Alarm Major External alarm causes open 104 10 MJFE C Fuse Alarm Major External alarm causes closure 104 11 MJFE R Fuse Alarm Major External return 104 12 MJFE O Fuse Alarm Major Extern...

Page 69: ... PMNV O Power Minor Visual open 104 4 PMJE C Power Major External alarm causes closure 104 5 PMJE R Power Major External return 104 6 PMJE O Power Major External alarm causes open 104 1 PMJA C Power Major Audible alarm causes closure 104 2 PMJA R Power Major Audible return 104 3 PMJA O Power Major Audible alarm causes open 104 7 PMJV C Power Major Visual alarm causes closure 104 8 PMJV R Power Maj...

Page 70: ...tings 101 9 TR1 Transfer Shutdown from Engine 101 10 TR2 101 11 TR3 101 12 TR4 Table 6 F T83260 30 Figure H3 Alarm Lead Designation Terminal Block Pin Designation Lead Meaning Table 6 G Recommended AC Fittings Cable Type Fitting 1 2 Cable 3 4 Cable Conduit 8130 T B 8131 T B Armored 3132 T B Flexible 2251 T B ...

Page 71: ...Lucent Technologies ECS Minicell Battery Plant H569 420 6 8 Installation Tables Issue 5 February 1997 ...

Page 72: ... batteries are disconnected from the rest of the battery plant 2 The yellow LVD FAIL LED indicates that only one of the two redundant low voltage detectors has directed the contactor to open and that the disconnect circuit may have failed The contactor however is still closed Fuses Fuses F1 through F12 see Figure 7 1 are also located on the LVD Fuse Board and provide power for controller functions...

Page 73: ...eir possible causes and the recommended corrective action for each cause The table is organized by the subsystem in which the trouble is observed Table 7 A Troubleshooting Condition Probable Cause Corrective Action Controller Red or yellow LED is lit No LEDs or display lit Meter inaccuracy Office alarms issued False alarms issued Blown fuse on LVD Fuse board See Troubleshooting in Controller Manua...

Page 74: ...r is no longer needed it may be unplugged from the panel or left in the OFF position 2 A distribution breaker may trip due to a short circuit in the load equipment or wiring The fault must be cleared before resetting the breaker except when the trip is suspected to be caused by inrush current during equipment start up The handle will be between the ON and OFF positions when the breaker has tripped...

Page 75: ...es 1 and B 4 Both redundant LVD sensing circuits have failed The LVD Follow the procedure for replacing fuse circuit pack described in this section on page7 7 Yellow LVD FAIL LED Lit The Yellow LVD FAIL LED indicates that one or both of the LVD circuits has attempted to open the contactor but the contactor is closed This may occur in two situations 1 The plant voltage is right at the disconnect le...

Page 76: ... be approximately the float voltage of the plant If the faulty breaker is still closed the load equipment which it powers must be shut down so that no current flows through the breaker 4 Unplug the faulty breaker from the distribution module 5 Switch the new circuit breaker to the OFF position before plugging it in 6 Plug in the new breaker ensuring that line load and alarm connectors are properly...

Page 77: ... with excess capacity available for charging the batteries Battery string s are at a voltage below the rectifier voltage in a state of partial or complete discharge LVD OPEN LED is lit on the distribution front panel To replace the LVD contactor you ll need the following equipment socket wrench with insulated handle 1 2 inch socket Refer to Figure 2 3 page 2 7 and T 83260 30 drawing throughout thi...

Page 78: ...erify that LVD FAIL and LVD OPEN lights are not lit LVD Fuse Board CP5 Replacement Refer to Figure 5 4 and T 83260 30 drawing throughout this procedure 1 Open distribution panel 2 Unplug the following connectors from the LVD Fuse Board Leave the cables dressed P502 from J502 P506 from J506 P501 from J501 P504 from J504 TB501 3 Remove the cover over the LVD Fuse Board and then remove the insulated ...

Page 79: ...Lucent Technologies ECS Minicell Battery Plant H569 420 7 8 Maintenance Issue 5 February 1997 P502 to J502 P506 to J506 P501 to J501 P504 to J504 TB501 7 Close distribution panel ...

Page 80: ...formation Table 8 A Recommended Spares Quantity Description Comcode 1 Fan for 24V 100 ampere rectifier 406418491 1 CP1 113B Controller Unit 106395064 1 LVD R Fuse Board BCB4 106394489 1 364B2 24V 100 ampere rectifier 107306599 1 24V to 48V Converter Module 407346022 Table 8 B Miscellaneous Parts Quantity Description Comcode 1 1 1 3 ampere fuse WP90247 L 7 405673146 1 2 ampere fuse WP90247 L 9 4051...

Page 81: ...Lucent Technologies ECS Minicell Battery Plant H569 420 8 2 Spares Issue 5 February 1997 ...

Page 82: ...anties given to Seller by its vendor of such Vendor Items such assignment to be effective upon Customer s acceptance of such Vendor Items With respect to Vendor items recommended by Seller in its specifications for which the vendor s warranty cannot be assigned to Customer or if assigned less than Sixty 60 days remain of the vendor s warranty or warranty period when the Vendor s items are shipped ...

Page 83: ... site With respect to Cable and Wire Products manufactured by Seller which Seller elects to repair but which are not readily returnable for repair whether or not installed by Seller Seller at its option may repair the cable and Wire Products at Customer s site D If Seller has elected to repair or replace a defective Product Customer shall have the option of removing and reinstalling or having Sell...

Page 84: ... respect to defective conditions or nonconformities resulting from actions of anyone other than Seller or its subcontractors caused by any of the following modifications misuse neglect accident or abuse improper wiring repairing splicing alteration installation storage or maintenance use in a manner not in accordance with Seller s or vendor s specifications or operating instructions or failure of ...

Page 85: ...Lucent Technologies ECS Minicell Battery Plant H569 420 9 4 Product Warranty Issue 5 February 1997 ...

Page 86: ...er plant voltage is below a preset threshold Typically the ac service voltage to the plant is low or missing and the batteries are providing power to the load This condition results in a BD alarm Busy Hour Current The average busy hour current drain during the busy season with the plant operating at the normal voltage ECS Evolutionary Control System ESD Electrostatic Discharge LED Light Emitting D...

Page 87: ...Lucent Technologies ECS Minicell Battery Plant H569 420 10 2 Glossary Issue 5 February 1997 HV High voltage NEC National Electric Code RTAC Regional Technical Assistance Center 1 800 CAL RTAC ...

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